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Old 2nd Jul 2008, 01:19
  #3181 (permalink)  
 
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Plane had faults despite overhaul

Ben Schneiders
July 2, 2008
Could you post the link to this new article please Goat rider.
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Old 2nd Jul 2008, 01:56
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Senate Enquiry into Qantas Overseas Maintenance

Overseas maintenance a 'major concern'

July 2, 2008 - 10:43AM
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A Senate inquiry into the country's aviation safety watchdog has heard serious concerns about the quality of overseas aircraft maintenance facilities.

The inquiry is being conducted to assess the effectiveness of the Civil Aviation Safety Authority's (CASA) management and regulations, and ways in which its regulations could be tightened to enhance its role as a safety regulator.

The Australian Licensed Aircraft Engineers Association (ALAEA), an organisation that represents the industrial, technical and professional interests of engineers and other maintenance workers, has told senators the quality of overseas work was not up to standard.

They gave an example of an aircraft that returned from overseas last week with 60 defects that should have been fixed.

"That aircraft has had faults such as earth wires not being connected which caused an electric shock to flight attendants in the galley," ALAEA Senior Industrial Officer Gary Norris said.

Mr Norris said it was a "major concern", given the work had been signed off by the airline, which had implemented a customer inspection requirement in its commercial contract.

"Upon further investigation we were advised by our members, and we haven't had the documentation to verify it but we had been advised that, effectively, the securing bolts for the actual galley assembly may not have been secured," he told the inquiry.

"And we're looking at a mass of approximately 300 kilos in an aircraft that hasn't been secured properly.

"This is a major concern in that the paper system that, in fact, the airlines rely on to ensure the work's done, is not making the link to the practical application of that paper work."

ALAEA spokesman Stephen Re, who gave evidence on behalf of engineers, said it highlighted concerns with the accreditation of overseas facilities.

Mr Re said evidence suggested there was no process for the aviation authority to go to look at an aeroplane being worked on in an overseas facility.
Overseas maintenance a 'major concern' - Breaking News - National - Breaking News

Following on from The Masked Goatriders post things are starting to look a bit wobbly for QE management and CASA. Finally someone is asking our questions and starting to get a real picture of what is happening not the diatribe the Company stooges have been handing out.

Hopefully the days of lies and corruption are coming to an end
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Old 2nd Jul 2008, 02:09
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Quite sensational indeed! I'd like a dollar for each static electrical shock I have experienced in my 33 years of flying.
It wasn't static electricity. If the galley isn't grounded to the airframe, then parts of it will be live. The flight attendant then becomes the path to ground. Someone receiving a 115VAC electric shock is hardly cause for sarcasm. I have been belted a couple of times by 115VAC in the course of my work, as have quite a few coneheads. It won't kill you unless you have a pre-existing heart condition or a pace-maker, but let me tell ya, it aint pleasant. Ever been hit by a cattle prod or grabbed an electric fence?
And another thing. The galley not bolted in correctly, what sarcastic comment would you make of that? Or not having full rudder travel? Or kinked equipment cooling ducts causing your primary flight displays to blank? Or 4 knobs of throttle stagger? Or abraded cockpit windows? Or the B743 that was flown back from HAECO empty on an ATP because the flaps couldn't be extended past Flaps 5? Or staples in the emergency lighting wiring? Or tasks certified for that hadn't actually been done? Or an EA issued to defer parts of a severe turbulence inspection due to a supposed lack of equipment (i.e. a stand, a torch and an Eyeball Mark1)?
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Old 2nd Jul 2008, 02:19
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Or staples in the emergency lighting wiring?
Now now. These may be dodgy repairs Konehead, but as DC told us at least they were effective repairs. In his own words the system still worked OK until the defect was discovered. Kinda like JAL's bulkhead repair until it exploded I guess.
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Old 2nd Jul 2008, 02:22
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Well stated Konehead. It is no laughing matter.

If something isn't done soon to end this farcical overseas maintenance then God only knows what will happen next.
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Old 2nd Jul 2008, 02:24
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Originally Posted by HotDog
Quite sensational indeed! I'd like a dollar for each static electrical shock I have experienced in my 33 years of flying.
You pretend to be intelligent and thoughtful, but the above statement just proves that you are gullible! "a Qantas spokesperson" suggested it might have been static electricity, just so that this doesn't sound like such a big deal, so that ignorant readers might think exactly like you have stated above
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Old 2nd Jul 2008, 02:30
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Is anyone else out there experiencing Moderators stalling your posts being viewed?

It's happened to me a couple of times now and by the time the post is shown it's contents is buried back inside the thread, resulting in people not reading it and it's relevance in the thread are lost.
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Old 2nd Jul 2008, 03:32
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Thuggery

Yeah right!
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Old 2nd Jul 2008, 03:36
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Sounds like our boys have made themselves known to the Senate

Overseas maintenance a 'major concern'Email Print Normal July 2, 2008 - 10:43AM


A Senate inquiry into the country's aviation safety watchdog has heard serious concerns about the quality of overseas aircraft maintenance facilities.

The inquiry is being conducted to assess the effectiveness of the Civil Aviation Safety Authority's (CASA) management and regulations, and ways in which its regulations could be tightened to enhance its role as a safety regulator.

The Australian Licensed Aircraft Engineers Association (ALAEA), an organisation that represents the industrial, technical and professional interests of engineers and other maintenance workers, has told senators the quality of overseas work was not up to standard.

They gave an example of an aircraft that returned from overseas last week with 60 defects that should have been fixed.

"That aircraft has had faults such as earth wires not being connected which caused an electric shock to flight attendants in the galley," ALAEA Senior Industrial Officer Gary Norris said.

Mr Norris said it was a "major concern", given the work had been signed off by the airline, which had implemented a customer inspection requirement in its commercial contract.

"Upon further investigation we were advised by our members, and we haven't had the documentation to verify it but we had been advised that, effectively, the securing bolts for the actual galley assembly may not have been secured," he told the inquiry.

"And we're looking at a mass of approximately 300 kilos in an aircraft that hasn't been secured properly.

"This is a major concern in that the paper system that, in fact, the airlines rely on to ensure the work's done, is not making the link to the practical application of that paper work."

ALAEA spokesman Stephen Re, who gave evidence on behalf of engineers, said it highlighted concerns with the accreditation of overseas facilities.

Mr Re said evidence suggested there was no process for the aviation authority to go to look at an aeroplane being worked on in an overseas facility.
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Old 2nd Jul 2008, 03:39
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Links

Overseas maintenance a 'major concern' - Breaking News - National - Breaking News

Fixed plane had 60 defects - union | Herald Sun

Plane had faults despite overhaul | theage.com.au
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Old 2nd Jul 2008, 04:04
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Redhawk..
What are you talking about.

Keep up will you, or people will laugh
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Old 2nd Jul 2008, 04:14
  #3192 (permalink)  
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Konehead,
It wasn't static electricity. If the galley isn't grounded to the airframe, then parts of it will be live. The flight attendant then becomes the path to ground.
I fail to see how an open bond on a galley unit would make it live with 115VAC. If that were the case and the galley properly bonded to ground, it would trip the galley power circuit breaker. So if the flight attendant in fact received a 115AC volt shock, there had to be a fault other than a missing bonding strap, or he received a static discharge shock.

The leaked news paper report is very poorly written as usual when it comes to reporting matters of aviation. In my opinion, it is sensationalist and will not serve your deserved cause. All it will do is to frighten the uninformed man in the street who will then happily fly on Asian carriers whose aircraft are so poorly maintained by the very MORs that you decry.

You have expressed faith in your ALAEA who have pleaded with you to use moderation and drop the war cries. Why don't you just leave it to them to sort out your problems?
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Old 2nd Jul 2008, 04:24
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I fail to see how an open bond on a galley unit would make it live with 115VAC.
I agree with Konehead 100%. As soon as the cabin attendant provides a path of continuity between the galley complex and another metallic part of the aircraft structure, he or she becomes the actual bonding lead/earth strap. Tripping of earth leakage devices all depends upon how galley accessories are wired up. Tripping of c/b's will have nothing to do with a pesron providing a return to earth.
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Old 2nd Jul 2008, 04:50
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I fail to see how an open bond on a galley unit would make it live with 115VAC.
So I've been wasting my time doing galley bonding checks all this time? Gee I wonder why Maintenance Watch schedule such a useless check? After all, the Reverend HotDog fails to see...
If that were the case and the galley properly bonded to ground, it would trip the galley power circuit breaker.
Therein lies the problem: the galley was NOT properly bonded to ground. And no it would not trip the breaker. The C/B is there to protect the aircraft wiring from a component that has shorted its power supply to ground. In this instance there was nothing internally wrong with the brewer. The poor unfortunate flight attendant simply became the path to ground for some of the current. PS it's the current that kills you, not the voltage.
So if the flight attendant in fact received a 115AC volt shock, there had to be a fault other than a missing bonding strap, or he received a static discharge shock.
These are faults we regularly check for, i.e. a galley bonding check. A high resistance to ground for certain components (ovens, brewers etc) is reported and actioned, because it has given flight attendants jolts in the past. The brewer power supply is earthed to its own frame, as well as through the same connector that delivers the power to the brewer. The brewer is then bolted to the galley structure. The same is true for the ovens. If the galley structure is not earthed to the airframe, then a voltage will exist at the brewer or oven or anything it is firmly bolted to, such as a stainless steel benchtop. The result will be, granted, an unknown difference in voltage between two galley structures - but up to 115VAC. The flight attendant bridging the two galley structures forms a circuit and voila - ZAP!
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Old 2nd Jul 2008, 05:14
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Any feedback from todays meeting? 3% and 1% super perhaps.
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Old 2nd Jul 2008, 05:17
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Originally Posted by sfde
Any feedback from todays meeting? 3% and 1% super perhaps.
ROFLMAO

SpannerTwister
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Old 2nd Jul 2008, 05:39
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ROFLMAO?

Never was any good at word games.
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Old 2nd Jul 2008, 05:54
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Konehead, I'm not saying that lack of bonding is a non event but if the flight attendant received a full 115volt zap by providing a ground path, there had to be enough earth leakage if not a dead short to have tripped the earth leakage or power cct. breaker. My point really was as stated in my previous post. I don't think that leaking unsubstantiated reports (which this one is until confirmed by an investigation report), to a totally uninformed newspaper reporter, is productive. Nobody is infallible. Many moons ago, long time before MORs were even thought of and all QF LAMEs were safe and sound, I was doing my pre departure walkaround checks on a company 742 at SIT. I discovered a fist size hole in the lower surface of the left inboard aileron. The aircraft had been signed out serviceable for flight by Qantas engineering who were our handling agents. I called the attention to one of the departure crew who told me it was nothing to worry about as it was only a small hole. I refused to accept this and asked him to rectify it. I was informed that we'd be delayed for several hours if he called out the sheeties. I then asked him to cover the hole with speed tape and enter an ADD in the log. He again refused so I said well, bring me a roll of speed tape and a stand and I'll do it myself wherupon I was informed that if I do that, I can depart the aircraft myself. In the end I sought out the leading hand and the hole was covered with speed tape. Not long after that we established our own engineering support which is still in place. I really hope that LAME is not one of the posters on this thread. Maybe I should have got in touch with the press?
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Old 2nd Jul 2008, 06:01
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Hotdog, no offence but I do not think you understand the concepts of earth and earth leakage.
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Old 2nd Jul 2008, 06:25
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Was about to post the same thing Ngineer.
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