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Tackling Engine Fire After Take Off in Multi Engine Heli

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Old 18th Dec 2012, 09:45
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Tackling Engine Fire After Take Off in Multi Engine Heli

This must have been discussed many time before..just bear with me! Let us say we have bad luck and there is a No 1 Eng Fire warning just after rotation on take off from the rig. Normal Emergency operating procedures will be to continue the take off, get the Vtoss, Vy , climb and fly the established profile before handling the emergency. At what altitude would you do the fire drill bearing in mind that the take off brief is " No engines to be secured below 500 ft".
Many years ago the brief was "No engines to be secured below 500 ft except in the case of engine on fire where I will initiate the drill". This was modified to avoid speedy gonzales from securing the wrong engine (Think of a worst case scenerio...night, marginal weather, some turbulence and a BRAND NEW co pilot!)
One school of thought is that Fire is very serious so you have to contain it straight away. The other school of thought is this fire is an external fire so you still get power from the affected engine so make use of it first to avoid getting into deeper trouble. Both are right to a certain extent. What are your views on this subject?
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Old 18th Dec 2012, 10:01
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If something is on fire, I don't want the fire to get any worse or to spread elsewhere. I would want to fight it ASAP.

Establish the aircraft in a safe OEI configuration (PF), fly the profile (PF) whilst the PM runs the engine fire drill. Good crew CRM and training (ie confirmation of which switch or handle is being pulled) should avoid the wrong engine being shut down.
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Old 18th Dec 2012, 10:04
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Originally Posted by gnow
"No engines to be secured below 500 ft except in the case of engine on fire where I will initiate the drill"
That's what I do and it is what I am taught to do, fly the aircraft first whilst making sure full power is applied and look for positive rate of climb and airspeed.

Once I am climbing I ask the non handling to put their hand on SSL #1.

Look to confirm the correct SSL is being touched.

Ask for the SSL to be retarded to flight idle (or idle if its FADEC).

Retard and pause to confirm indications and the other engine is taking the load, THEN go through the remainder of the drill. Boost pumps, fuel shut off etc and fire the bottle.

Just my thoughts as I apply them to my flying.

Si
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Old 18th Dec 2012, 10:08
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Do you have any idea of why the fire occurred?

In the history of helicopter aviation....how many simple engine fires have there ever been? By simple....I mean something like a fuel line leak that does not affect the Engine beyond causing a fire.

Commonsense would suggest the crew makes a decision based upon aircraft performance and any other factor that plays into the decision making process....and as soon as possible secure the Engine by means of the approved procedure.

That being said....are you sure the fire can be contained/extinguished by means of the approved procedure? What damage was caused by the fire? Has that damage harmed the aircraft to an extent continued flight is not a good idea?

Your question is way too limited.....beginning with the assumption you do in fact actually have a fire when you may only have a faulty sensing system.

I have had lots of Fire Lights illuminate....but have never had a Fire....and do not know anyone that has ever had a Fire. They are a bit uncommon unless something really ugly happens to the engine first.
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Old 18th Dec 2012, 10:55
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500 ft has probably been chosen becuase it is an easy figure to remember which will ensure that the aircraft has achieved a stabilised climb. However, it is still a bit of an arbitrary figure. If the aircraft is stabilised in the climb at Vy at 300 or 400 ft, I dont see any benefit in waiting till 500 before securing the engine.
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Old 18th Dec 2012, 11:25
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Fixed wing pilot here.

The way we are trained is that even though the engine is on fire its still producing power so better to use the performance to get away from the ground and get some speed on then shut it down.

500ft is our nominal acceleration altitude away from V2 to Vyse this does vary with aircraft type and also local terrain performance.

Sorry to join in if I am not welcome I saw the thread on the main page and although we practise it in the sim etc and its interesting to see the way the rotary world deal with it.
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Old 18th Dec 2012, 11:38
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Hi Mad Jock..you are most welcome to join here.I had actually discussed this with airline pilots from various airlines and what you say is true..Squeeze the available power and get some altitude before reacting to the fire. In fact most of the multi crew offshore flying CRM is tailored towards airline sort of flying. Gone are the days when the pilot's quick decision and actions are always correct. I have to go back to bush flying to enjoy that again!
Nowadays our machines are fitted with HOMS and whatever we do right from control movements to things that we don't know are recorded. The reason I put this thread up is in case the people drinking hot coffee while looking at the HOMS and doing post incident investigations point out.."Oh ...he reacted so fast and he was barely 350 ft when he pulled the eng back. Now what does our policy say?" !!!
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Old 18th Dec 2012, 11:46
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SASless..I think you are right about the number of false fire warning to the actual fire warning incident in helicopters. Maybe based on this some one might have said "Lets get to 500 ft" before we react! I have personally know of two incidences where there was a Fire warning and they pulled the wrong engines. One was on a S 61 (military) many years ago and another was on a Bell 212(single pilot) at night. Both were fatal.
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Old 18th Dec 2012, 11:58
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I must admit I was quite lucky and my intial type rating instructor was a bit of a star.

He gave a couple of us fresh meat FO's a couple of "sim calibration" sessions.

In these sessions we got to try the none SOP methods and pretty much proved that the SOP's were the best method of dealing with certain situations even though natural instinct said you either had to deal with it sooner or by a different method.

His training has proved invaluable over the years.

And to be honest I have had an injector pipe come loose on a garrett TP331. Fuel was pissing out of the hot section on shutdown big puddle of it at the bottom and loads of white vapour coming out of any vent it could find. Also had a hydralic pump "blow" and dump the whole of the hydralic tank into the hot section as well. Don't know if I was just lucky but no fire.

Last edited by mad_jock; 18th Dec 2012 at 12:03.
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Old 18th Dec 2012, 12:58
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With a fire warning it is unfortnuately very difficult to work out whether it is a false warning, how severe it is etc. Therefore I am of the opinion that a "solid" fire warning (as opposed to an intermittent one which, by its nature is most probably a false warning) should be dealt with immediately. If you wait until something else goes visibly wrong in the cockpt, it may well be too late.

To mad-jock I would say that perhaps things are slightly different for fixed wing for a few reasons such as the physical separation of one engine from the other, and from the wider distribution of flight-critical elements such as control runs. In a helicopter, if the firewall between the engine and the main transmission is breached by the fire, it can well take out all the hydraulics etc. So the first thing you would know, apart from the fire warning, would be complete loss of control, upside down in a second and dead in 5.

Ultimately I think it would come down to how the aircraft was certified against the requirements for dealing with fire. There is probably some presumption in the certifcation rules that the pilot will carry out the fire drill within x seconds of the fire warning (where x is not very long!) and the airworthiness of the aircraft will be based around that. So if you delay, you are into uncharted territory and flying on a wing and a prayer.

Its true that false alarm rate exceeds the real fire rate by a large factor, and that shutting down an engine near the surface is a high-risk thing to do, however this is why we have 2 pilots and lots of training! In a modern heli such as the EC225, the pilot just has to press the GA button and then there is nothing left to do except the fire drill - the heli will be climbing and accelerating whether on one or two engines. Therefore whether the drill is carried out at 500' or straight away at say 150' seems to make little difference to me in terms of ensuring a safe flight path. However hanging on blazing away until 500' could be fatal (ask the pilots of Concorde!).

That is why in Bristow we teach "nothing shut down below 500' except in case of a fire..."

Edited to mention that the EC225 has a little trick up its sleeve which is that if for example you operate the training idle switch, the engine runs down to idle at the maximum rate (ie very quickly!). However, if you move the engine control switch to idle, the engine slows to idle much more gently over several seconds. Thus if on that bad day you do move the wrong switch, you get a second or so to change your mind before significant power is lost from that engine.

Last edited by HeliComparator; 18th Dec 2012 at 13:04.
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Old 18th Dec 2012, 13:00
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I hope Instructors, Captains, and Mentors have passed on the very most important Trait of a Pilot during Emergency Operations....."THINK!", "FLY THE AIRCRAFT", "NAVIGATE".....then One can deal with Emergencies, Checklists, and Procedures.


The example I use is Bell 212/412 Single Engine Failure.....shy of a Catastrophic Engine Failure (say a Powerturbine Wheel coming apart and sending shrapnel about the place...and starting a big fire)....if One did nothing but fly the aircraft and ignore all the switches and affected engine throttle....thus not making the mistake of shutting down the last remaining engine by mistake....what would it matter in reality.

Being Slaves to Procedure can kill you too!

Prime example of that was the American Airlines DC-10 crash at Chicago after the engine departed the wing. The Crew applied the procedure called for by their SOP....reduce airspeed to gain max rate of climb. Never mind it was a stark clear beautiful day and there were no obstacles in front of them that demanded the extra rate of climb that provided. They did not know the engine had taken out the leading edge devices on that side of the wing.....and that the aircraft would stall and roll over to that side because of that damage. Had they accepted the rate of climb they had...maintained their airspeed....they would be here today.

Never think the EP's cover all possibilities.

Two very Senior TRE/IRE's I know learned that lesson despite being told their SOP for Engine Problems after LDP did not do so. Fortunately it was a 212 Sim they crashed.
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Old 18th Dec 2012, 14:10
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I thought when they design helicopters they are to follow a set of regulations in their design criteria that says something like this:

§ 29.861 Fire protection of structure, controls, and other parts.
top

Each part of the structure, controls, and the rotor mechanism, and other parts essential to controlled landing and (for category A) flight that would be affected by powerplant fires must be isolated under §29.1191, or must be—

(a) For category A rotorcraft, fireproof; and

(b) For Category B rotorcraft, fireproof or protected so that they can perform their essential functions for at least 5 minutes under any foreseeable powerplant fire conditions.

So surely the helicopter MAY NOT fall out of the sky in the extra minute to climb to say 500 ft! But then again I believe some common sense may be the deciding factor to keep us alive. if I do smell smoke or burning or if the smoke has penetrated the cabin then I will not hesitate to apply the Fire Drill straight away. If the smoke is so thick and toxic that the pilots are likely to be intoxicated by continue flight (even though I have the speed and altitude) I may elect to ditch/ land immediately.
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Old 18th Dec 2012, 15:01
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Different circumstances demand different captaincy decisions. If it's just a fire warning light (!) it's probably less urgent that a big bang followed by a warning light.

As has already been stated, the most important priority is to fly the aircraft. Twenty five years ago I watched two pilots "kill" themselves due to incorrect diagnosis and actions following a fire warning in a twin engined helicopter. Thankfully this was only in the simulator!

I gave one a fire warning light (which was a spurious warning). The pilot, an overconfident ab initio, had just turned downwind. In his haste to carry out the full FRC Fire drills, without confirming anything, he lowered the lever far too much and then allowed the aircraft to fly him straight to the scene of the crash, still on the downwind leg. He was most most annoyed at me, his instructor, as he was convinced I'd failed both engines on him. I had done nothing except put on the fire warning light! I'd also taken the precaution of recording the whole thing (he was overconfident and tended to be "mouthy" in debriefs) and told him to sit back and watch the recording. He was astounded as the sim replicated his every move. Hopefully he learned his lesson; I'm sure he did because he went on to make Group Captain.

The second pilot was more worrying because he was more experienced. He was also prone to being far too rapid on the shutdown drills without correctly diagnosing the failure. Given a fire warning light on one engine, he closed down the wrong engine. Even worse, on a different sortie he shut down both when there was no need to do so. On that occasion he lowered the lever far too much for a single engine problem, watched the engines back off, and incorrectly assuming they had both failed, he went for the double engined emergency shutdown and failed to carry out a satisfactory EOL!

He was suitably debriefed and retrained. He later admitted that he had been criticised in his past for rushing emergency drills. Hopefully the sim training sorted him out once and for all.
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Old 18th Dec 2012, 15:33
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That is why in Bristow we teach "nothing shut down below 500' except in case of a fire..."
....and it always has been that way....But at each stage; thottle closing; fuel shut off; there is a double check to assess whether the engine is actually on fire before you fire the bottle. When I started flying single jet fixed-wing aircraft engines disassembling on you was quite a common occurence and believe me you KNOW when a gas turbine catches fire.

I have had innumerable false fire warnings though I was never complacent enough to treat one automatically as a spurious warning but the overwhelming chances are that if there is a fire warning without any other signs of distress from the associated engine the worse thing you can have is a gas leak.

I had young 1st officer having kittens because we had had a fire light come on just after take off and I had just throttled the engine back whilst returning to the airfield. No point in having no engines if the other one decides to take a walk.

Years ago the RAF operated the Meteor as an advanced trainer. There was carnage because of the procedure of practising single engine recoveries with one engine shut down. If they had just ignored the possibility and told any pilot to bail out if he had an engine stop they could have saved hundreds of lives.

As previous posters have pointed out. Why construct your own crash when with a little bit of thought it's an incident.
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Old 18th Dec 2012, 15:50
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The most frightening engine fire warning I had was just after lift off after a rotors running refuel, where some fuel had overflowed, when it could be argued that a fire is more likely than at other times. It also the first sortie of the years after a long Christmas break; just what you don't need on your first day back.

I landed on with both engines running, shut both down then rapidly diagnosed that there was no actual fire at all, so we also saved the fire bottle (we only had one bottle between two engines, typical MOD cost-cutting ). The nut and washers securing the wiring to an engine bay fire detector (bi-metallic strip type) had come off. The wiring had dropped down and earthed out, putting on the FIRE light.
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Old 18th Dec 2012, 16:18
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Check for positive signs of fire - if you only rely on the firewire then you do risk panicking for no reason. If you have mirrors, use them - if you have a crewman get him to check - if not put in a turn and look behind you for smoke.

I have seen the effect of a fuel line fire in a Lynx and it burns so fiercely that the aluminium of the airframe starts to melt - now if you want to climb to 500' and sort it out well fine but I would be looking for a quick circuit back to the rig in case it doesn't go out when I pull the T handle or-worst case setting up for a ditching.
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Old 18th Dec 2012, 16:27
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gnow, your quote from CS29 indicates that para 1191 can apply - ie the need for a firewall. 1191 doesn't give much info about what a firewall must be (maybe its in the AMC?) but surely the sorts of firewalls on helicopters are only superficially fireproof, and if the fire gets hot enough (and bearing in mind you are still pumping fuel into the area) I am sure it could eventually melt, or certainly conduct enough heat to ignite something on the other side. I suspect that the presence of fire detection and protection is used as a means to comply with the rules, but that presumes they will actually be used in a timely manner.
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Old 18th Dec 2012, 16:29
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If you only rely on the firewire...
Assuming something other than a SeaKing.....perhaps it might be a different system altogether....like an Infrared detection system that just loves some Sun Light shining through an opening on the fuselage or engine compartment.


Crab.....Landing a burning helicopter on an Oil Rig is NOT an option....ever! Likewise....if your bird is so damaged you need to land immediately....it is the Oggin you take it too....not a Rig.

Last edited by SASless; 18th Dec 2012 at 17:11.
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Old 18th Dec 2012, 16:34
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HeliComparator, are you deviating from EOP's in that one, with use of a training switch?...no good in the AW139, both engines are still going, it's just a 'pretend' shut down.

Agree with ' except in the case of a fire', (hence the confirm drills) couple up asap, when over the sea as long as you have a safe track/heading no point climbing to FL nosebleed as you may need to return to the surface if said fire isn't contained.
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Old 18th Dec 2012, 17:17
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NRDK - I think you have misunderstood my intent. I was in no way suggesting that the training idle switch should be used during a fire drill. Merely pointing out that the software has been designed to give a fairly gentle deceleration when IDLE (on engine control switch) is selected, rather than going for a max rate deceleration. This makes selecting idle on the wrong engine slightly less disasterous!
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