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What would make the PERFECT Flying Jacket?

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What would make the PERFECT Flying Jacket?

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Old 24th Dec 2004, 00:43
  #21 (permalink)  
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GLS Night Pilot,
I presume you fly HEMS.
Have you any regulations concerning High visibility clothing when you land at a scene? Would high viz jackets pose any problems in glass cockpits with reflection?
What do the Paramedics wear? and what types of problems do they encounter with there jackets?
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Old 24th Dec 2004, 05:20
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Of course, as long as the rest of it is good, then a choice of left or right arm for the torch/pen pocket - for those of us blessed to be left handed in a world of righties.
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Old 24th Dec 2004, 06:45
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Nope, I'm just a lowly offshore pilot. Reflective strips or other hi-viz stuff wouldn't be a problem, but it's not required. The jacket is covered up with a survival vest/Mae West anyway.

What's a glass cockpit? We mostly have plexiglass windshields and windows......
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Old 24th Dec 2004, 07:00
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Layered, starting with a thin vest, possibly mesh, for summer wear, with a few well placed pockets for flashlight, possible handheld radio, etc. Any major pocket should be under the arms so as not to interfere with shoulder straps. No pockets on the chest. The pockets would open to the inside of the vest to allow the following layers to be added.

If a pocket is provided to carry, say a handheld radio or GPS in an underarm pocket, add re-enforcing material across the shoulder and down to the pocket so the fabric itself doesn’t stretch out of shape when carrying the load.

Next layer is a Nomex fleece fabric vest for warmth which zips to and over the summer vest. This layer has zip off sleeves of the same Nomex fabric and a turn up collar. This layer is the flash fire protection.

Next layer is a leather or synthetic wind shell vest, which zips to and over the fleece fabric. Has slit hand warmer exterior pockets and zip off sleeves as well.

Overall, the modular jacket should be short so as not to sit on the back edge. All fabric layers should be thin to avoid bulkiness. All collars and cuffs should be knit/elastic for comfort. Sleeve pockets can be added to the outer layers, left or right handed. Each layer can have a Velcro patch for name tag application, etc.

Make us one and I'll beta test it here in New Mexico for you.
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Old 24th Dec 2004, 08:49
  #25 (permalink)  
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The leather jacket (if treated well) will outlast these other 'scraggy' cloth jackets by years and years. Therefore it is better value for money for us.
Judging by the age of some of the RAF (or ex-RAF) jackets I've seen, I'm not sure that applies. I've binned a very good G-1 leather jacket after about 8 years, my Mk.3 is much older than that and still looks pretty much good as new.


Putting a radio, or anything else that is hard and a little bulky, just to the right of my left nipple isn't a good idea, IMO. That's right where the shoulder harness goes
Fair comment, and I can see Ron's point about putting such a pocket under the arm - but would mention that any pocket that is well designed should be totally unintrusive if you choose to put nothing in it.

(Plus being a Brit of Northern birth and slowly receding hairline, I like a gun pocket on my non-flying jackets as somewhere to put a folded cloth cap.)



Genghis - As an aside have you tried the silk inners with cape leather gloves? It makes an amazing difference
I confess not, but to be honest stopped wearing them some years ago. I wear the slightly thicker Luftwaffe gloves normally, and step up to padded gloves in a truly thicker cockpit, then add inners to those. Just my personal preference there - I've never really found the cape leather gloves ideal in anything but a FJ. But, this is drifting severely off-topic - other than to mention that any flying jacket must have somewhere to put your gloves when not wearing them.

G
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Old 24th Dec 2004, 12:00
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Shows that there is no such thing as the perfect flying jacket.
1. Leather
2. Prefer elasticated cuffs and waistband, but they don't wear well.
3. Covered pen / torch pocket
4. Natty stylish collar and not double breasted! (that blows yer RAF cold wx jacket out of the water)
5. Epaulettes not necessary
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Old 24th Dec 2004, 13:29
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The Mk.3 flying jacket is the one to fight over.

Worn mine in all weather conditions in service and as a civi and love it and they last so long so great value.

I have always wondered about a leather version but of the very light and soft leather style.

No epaulettes or material cuffs. Agree with jellycopter the velcro on the cuffs wears out.
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Old 24th Dec 2004, 22:39
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I think leather is the smartest but I'm willing to try a breathable fabric. I think the arm pocket should be on the right sleeve not the left so I don't have to change hands from the cyclic to get something. The pen pockets should be larger, at least one anyway, to accommodate my nice Zenon torch, 4" x 1". I think the epaulettes should be popper closure as velcro seems to stick to the shoulder harness. I also like the idea of a pocket on the outside for a mobile phone or radio. Also perhaps a couple of high viz stripes. Somewhere for sunglasses? Asking a lot of a jacket but he did ask.

Regards,

Chopperpilot47
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Old 27th Dec 2004, 04:14
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The original RAAF grey/green outside / dayglo inside was a dog. The cuffs wore out quickly, the waist rode up too easily, the pen pocket got surrounded by ink lines on short finals, and coffee stains showed up too soon. And bloodstains never came out.

Wore a police leather flying jacket for 6 years, and it was already a 4-year-old hand-me-down when i got it. Excellent jacket, with a zip-in fleecy liner for winter. Somebody else is still wearing it after another 15 years.

These days I go for comfort and ease, and sacrifice some safety aspects. It is a Great Southern polyester job (probably burns very nicely), which scrunches down small enough to fit in a Flight Safety shoulder bag, along with the usual goodies. Unfolds, wrinkle-free, and provides an amazing amount of protection against wind and cold (down to -5 degrees.) Collar comes up and covers the ears.

Zip front, with a flap to cover the zip and keep the wind out, large pockets on sides and breast, with flaps and studs for FOD. Gussets on the shoulder for free arm movement, studs on cuff flaps.

Keeps some rain out, and then dries quickly when the rain stops or you get inside.

No pen pocket, unfortunately, but the dark blue colour hides coffee spills and most likely would hide me too, if I took it swimming.

For really cold and windy days, out comes the Drizabone Brumby jacket, but it is a bit bulky and I very quickly overheat once in the cockpit.
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Old 27th Dec 2004, 15:58
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Could anyone tell me which company make the RAF Mk3 jacket?
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Old 28th Dec 2004, 07:32
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Aero,

I suspect that would be a hard call, and probably changes over the years with new contracts/same old specs. My Mk3 was built in 1978, Contract 1702. NATO ref etc. all still readable on the label!

Scrawny,

If you are following the gist of this thread, have you got hold of a Mk3 to check what is good/bad about it?

A/Charlie,

That would be the RAAF copy of the USAF jacket? Mine (Dad's, he didn't want it ) pretty much stays in the wardrobe, along with the Police Air Wing leather jacket, which was a poorly modified motorcycle jacket: which we had to pay for I also have a WW2 Irvin jacket (genuine) which is much treasured, and still nice and toasty for the Melbourne winter. But definitely not the go for using in helicopters: how the heck the RAF tail gunners managed in them, I shudder to think

Mk3 RAF Cold Weather Jackets: has/did anyone ever see the trousers to go with them?
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Old 28th Dec 2004, 08:55
  #32 (permalink)  
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Mr Eacott,

I have seen the MK3 jacket and can see why the jacket is in favour with pilots.
The CUT of the jacket has been well thought through. It is not as baggy as the jackets that are available on the market today, so therefore will not be as bulky or uncomfortable in the cockpit. Having elastic on the bottoms of flying jackets seems pointless as this will ride up when you are sitting down. The MK3 jacket again seems to sort this problem out. This combined with elastic pulleys seems to be the answer. The cuffs on the MK3 are also good as again gives the pilot the option to have them tight or loose. Some of the jackets on the market now have the elastic cuffs. This is ok but can't be adjusted and also wears more quickly. The big flap on the front of the jacket is a very old and outdated design. I don't disagree that this keeps out the wind but there are much better ways to do this now. The chest pockets on the MK3 are Ok but i think they are old fashioned and can be improved. No hand warmer pockets! Collar could also do with improvement. What is wrong with a fleece type collar. Smart, can be zipped right up if cold and also pulled down. The hood seems to be abit pointless as the jacket is not waterproof!! Why would you put a hood up unless it was raining?
I think the high opinion of the jacket is because of the cut. If the cut was replicated, pockets and design improved, would this be the ideal jacket?
Why i started this thread is that i have a good friend that designs jackets for a big Ski clothing company and he specifically works on jacket design. I have spoken to him about this and he can't believe some of the jackets that are available to pilots! He told me to get opinions of pro pilots as then the design can be worked around these various comments. He has many good ideas to solve the various problems.

Thomas Coupling,

Thanks for the feedback.
I agree with what you are saying about the leather jackets, but surely you must have some negative points about them. Are they as comfortable to fly in as say a lightweight jacket? Are they not a little bit bulky in the cockpit? Do the cuffs not get in the way with all the small dials etc. Do the cuffs not catch when doing Check A\'s? Are they not a little bit too warm in the summer?
They are very durable and do look good but are they the most practical? Many Police air units are not using them as they believe they are too big and bulky and not versatile enough. I have also heard the complaint that they make them feel elitest?
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Old 28th Dec 2004, 09:42
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I have a scrounged ex-RAF cold weather jacket and wouldn't change it for anything other than another one. Its warm, windproof and not at all bulky.

One or two minor changes though. The strap up the inside holding up the flap can sometimes sit funny and can be uncomfortable. The fold out hood can also be uncomfortable if not packed away flat. Don't change the collar though its great when doing a walk around on a windy day.

Would like one in black so I don't look like a student walking around in army surplus clothes.

The big pockets are great. I can get a 0.7 litre camelback in my left pocket and with 6 inches of tube sticking out the top can have a drink in flight. Great on cross countries in summer.

Fleece collar? No thanks. I think it would be too irritating and most are polyester. Did you ever read about that glider that got struck by lightning? It hit one wingtip and went out of the other. Turned the collar of the pilots fleece jacket to solid plastic on thw ay through the cockpit!!

FB
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Old 28th Dec 2004, 10:41
  #34 (permalink)  
 
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Arrow

Scrawny,

Note your comments, interesting re the ski jacket link after my earlier remarks

I've also got a USN leather jacket, and the fleece collar is (IMHO) ornamental. For a true flying jacket, able to be used in the cockpit, it's liable to dislodge the earpieces on a headset when you turn your head, or catch on the cord at the back of a helmet. The Mk3 has a "hollow" collar, which I keep an old mil issue towelling scarf for the cold days. that's more than thick enough for a flying jacket collar. The hood comment is fair, but for showers, the gaberdine material on the Mk3 has always been adequate, and the hood is the same. If you're going to produce/improve on the kit, make it waterproof with a treatment similar to a ski jacket.

Pockets are never going to suit everyone. Some like them accessible from the outside, like the Mk3, some prefer flying overall type pockets, accessed from across the chest. Personal preference, impossible to be all things to all men. I like the Mk3 style, but it would stand redesign or improvement. A couple of additional pockets, tho', would be an improvement.

Thanks for the interest: looking forward to the end result
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Old 28th Dec 2004, 12:25
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With everybody's comments in mind what do you make of these ideas? Please feel free to be critical!
ARM POCKET - 2 slots for pens / 1 larger slot (for torch or Leatherman) / Flap cover (serves 2 purposes - No.1 Looks better, No.2 stops pens falling out) / Concealed zip pocket underneath flap for Epaulettes, Leatherman etc
COLLAR - Look like a Ski jacket collar but shorter (Can be worn with zip right to top if cold OR folded down) / No fleece lining / Would a hood be needed?
EPAULETTES - Velcro fastened all the way along to the neck (This will stop it flapping about) / Will also make it look more discreet when not worn at work
LEFT CHEST ID POCKET - ID Badge to be velcro secured on / Flap covering when not at work / Zip pocket behind the pocket designed to fit Licence or Log book / Can also fit in gloves etc
RIGHT CHEST POCKET - Zip secured internal pocket / Specially designed to hold Mobile phone and Sunglasses/Glasses
BOTTOM POCKETS - Fleece lined hand warmer pockets (Similar to those on Ski jackets
WAISTBAND - Like the MK3 / No elastic, just elastic internal pulleys either side that are accessed inside the bottom pockets (This should sort out problems of the cords getting caught on controls etc) / ALSO a higher waist pulley (Like on Ski jackets. Gives you the option of further waist tightening so you don't get loose fabric in cockpit)
CUFFS - Velcro secured with loose elastic on back of cuff (Taken again from Ski jackets)
MAIN ZIP - Open zip with covering flap on inside of jacket (Mainly designed so that the jacket can be put on/taken off quickly. This is a concern for HEMS crews when they are in a rush. MK3 buttons would be a problem if you are trying to get the jacket on when rushing to the aircraft. Covering flap in New jacket would do just as good a job
RIGHT ARM FREQUENCY POCKET - Still need feedback on this. The idea is to have something like a Kneeboard design but smaller and less cumbersome. ANY IDEAS?
PIT ZIPS - Full length pit zips that can be done up/undone whilst in flight
STRETCH MATERIAL - Underam amd elbow joints (Stretch fabric points under arms and elbow joints as this is where it is needed most in the cockpit. e.g When you are stretching up for buttons above you, Check A's, Very applicable for HEMS Parmedics)
FABRIC - Waterproof, Breathable lining / BLACK for civilian use / YELLOW HIGH VIZ with scotchlite tape for HEMS / FR Navy for Police
ZIP IN FLEECE - To make the jacket more versatile in all conditions
ELBOW PATCH - Extra fabric from elbow to Cuff as this seems to be high wear areas
INNER ZIP POCKET - Very large inner pocket so it can take maps and other large items (Abit like Barbour internal pockets)
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Old 28th Dec 2004, 13:34
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ARM POCKET - Don't think it needs a cover, but otherwise, yes.

COLLAR - I really don't think you can beat the Mk 3 collar.

EPAULETTES - Fine

LEFT CHEST ID POCKET - Who needs this? Even most police units don't bother.

RIGHT CHEST POCKET - Okay.

BOTTOM POCKETS - Sounds okay.

WAISTBAND - Good.

CUFFS - Sounds all right.

MAIN ZIP - If you're in a rush then just do up the zip.

RIGHT ARM FREQUENCY POCKET - I can see the use for both left and right "armboards" as long as they are not intrusive or bulky.

PIT ZIPS - Like it.

STRETCH MATERIAL - At my age and weight stretch material wherever you can get it works for me.

FABRIC - Why not make it reversible, Navy one side, hi-vis the other - one jacket, lots of different markets.

ZIP IN FLEECE - If it's removable, then why not.

ELBOW PATCH - It's been a few years since my elbows got that much wear and tear. But why not.

INNER ZIP POCKET - Yes, yes and yes again. The more pockets you can sneak in the more versatile the jacket is.

Scrawny - Check your PMs, I've gone on for long enough on here.

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Old 28th Dec 2004, 16:11
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ARM POCKET - 2 slots for pens / 1 larger slot (for torch or Leatherman) / Flap cover (serves 2 purposes - No.1 Looks better, No.2 stops pens falling out) / Concealed zip pocket underneath flap for Epaulettes, Leatherman etc

Should work

COLLAR - Look like a Ski jacket collar but shorter (Can be worn with zip right to top if cold OR folded down) / No fleece lining / Would a hood be needed?
I must admit I've found that hood useful quite a few times when faffing on an airfield or with an aircraft in need of tieing down or a little TLC. But, I'd only retain it so long as it doesn't get in the way (and on the Mk3 it doesn't).

EPAULETTES - Velcro fastened all the way along to the neck (This will stop it flapping about) / Will also make it look more discreet when not worn at work
Should make sense - I certainly don't actually need them, and I'm sure that's true of most civvies

LEFT CHEST ID POCKET - ID Badge to be velcro secured on / Flap covering when not at work / Zip pocket behind the pocket designed to fit Licence or Log book / Can also fit in gloves etc
Not sure. ID / wings / badges come in various forms and shapes. My instinct would be to go with the approach I'm using at the moment - matching velcro.


RIGHT CHEST POCKET - Zip secured internal pocket / Specially designed to hold Mobile phone and Sunglasses/Glasses
Big enough to hold an ICOM?

BOTTOM POCKETS - Fleece lined hand warmer pockets (Similar to those on Ski jackets
That'll work, although it would be nice to have the option of zipping them up.

WAISTBAND - Like the MK3 / No elastic, just elastic internal pulleys either side that are accessed inside the bottom pockets (This should sort out problems of the cords getting caught on controls etc) / ALSO a higher waist pulley (Like on Ski jackets. Gives you the option of further waist tightening so you don't get loose fabric in cockpit)
Again, should work

CUFFS - Velcro secured with loose elastic on back of cuff (Taken again from Ski jackets)

MAIN ZIP - Open zip with covering flap on inside of jacket (Mainly designed so that the jacket can be put on/taken off quickly. This is a concern for HEMS crews when they are in a rush. MK3 buttons would be a problem if you are trying to get the jacket on when rushing to the aircraft. Covering flap in New jacket would do just as good a job
I'm unconvinced of your criticism of the Mk3, but I'm sure that you're approach will work. Just a thought here, my old G3 (classic WW2 fur-lined) does tend in some cockpits for the zip to ride down when I was in no position to spare a hand to sort it but admitting some quite deeply irritating draughts. I've always been slightly paranoid since about zips coming an inch or two open at the top - which in sub-zero / open cockpit is unhealthy. On the G3 I solved this with an "unauthorised mod" of a small leather strap added to the zip fastener which went through the neck buckle.

RIGHT ARM FREQUENCY POCKET - Still need feedback on this. The idea is to have something like a Kneeboard design but smaller and less cumbersome. ANY IDEAS?
The more I think about this, the more I think that I'd rather just leave it on my kneeboard and not my jacket. Mil users would (potentially) have a security problem there anyhow.

PIT ZIPS - Full length pit zips that can be done up/undone whilst in flight
Never had such a thing to play with, so pass!

STRETCH MATERIAL - Underam amd elbow joints (Stretch fabric points under arms and elbow joints as this is where it is needed most in the cockpit. e.g When you are stretching up for buttons above you, Check A's, Very applicable for HEMS Parmedics)


FABRIC - Waterproof, Breathable lining / BLACK for civilian use / YELLOW HIGH VIZ with scotchlite tape for HEMS / FR Navy for Police
I know I'm old fashioned, but I do actually quite like green - and it allows it's use without question by mil aircrew if they choose to go shopping. Bottom line is - give a choice!


ZIP IN FLEECE - To make the jacket more versatile in all conditions
Or save yourself trouble and make it compatible with one of the standard outdoors zip-in fleeces?

ELBOW PATCH - Extra fabric from elbow to Cuff as this seems to be high wear areas
And please could the elbows be heat/flame resistant - this may sound daft but I've seen many flying suits melted through at the elbows from contact with bits of aircraft techically unreachable.

INNER ZIP POCKET - Very large inner pocket so it can take maps and other large items (Abit like Barbour internal pockets)
Amen

Well, that's my slant on it anyway, hope it's useful.

G
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Old 28th Dec 2004, 22:24
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Scrawny,

Direct reply to your suggestions, hopefully not hijacking the thread

ARM POCKET - Pen pockets only: a pocket under the pen pocket gets bulky, and can pull the sleeve around. The weight of a leatherman or mini maglight would certainly distort the sleeve of a jacket, IMO.

COLLAR - As per the Mk3. Ski jacket collars get too bulky, & I've flown in plenty of different types of ski jacket! No hideaway hood in the collar, but fold away down the back of the jacket, as per Mk3. Or a zip pocket in the back of the jacket with a removable hood, as in Karbon ski jackets.

EPAULETTES - If needed, as per your suggestion

LEFT CHEST ID POCKET - No thanks

RIGHT CHEST POCKET - Yes, especially if able to be accessed with the jacket zipped closed

BOTTOM POCKETS - Not sure about the fleece lining, are you talking about extra pockets on the side of the jacket, low down on the side seam? If so, good idea. All pockets should have zips, to secure against loose items falling out.

CUFFS - Agree, but very important to get the orientation of the cuff right, so the seam doesn't catch on switches, etc.

MAIN ZIP - Agree, but as with others commenting here, the Mk3 buttons are easily done up when wearing gloves. The zip should be able to be unzipped from the bottom as well as the top, and should have a large tab, easily operated with flying gloves on.

RIGHT ARM FREQUENCY POCKET - No thanks.

PIT ZIPS - ???? not sure what they are

STRETCH MATERIAL - not sure whether this is necessary with a properly cut jacket, eg Mk3. Most overhead switches don't need that much of a reach, anyway.

FABRIC - Hi vis materials will create a problem with reflections in the cockpit, both from the instruments, and from the perspex: especially at night. Not a Good Thing. Waterproof, breathable, hard wearing, non flammable and light weight fabric, in a selection of colours, mostly dark. Hides the grease and oil stains from preflights

ZIP IN FLEECE - again, not sure, but my preference would be no. Ski jackets with zip in fleeces are inordinately bulky/heavy with them in, and loose and a bad fit with the fleece removed. The Mk3 has a thin perforated lining designed 30+ years ago, something more modern would suffice.

ELBOW PATCH - Not needed in a cockpit, I'd have thought. Where are all these pilots leaning to wear out their elbows

INNER ZIP POCKET - Yes, never have too many pockets

Thanks again for your efforts, no doubt there'll be a PPRuNe special edition when all this gets onto the market

Add on thought - looking at a couple of ski jackets, one very useful addition to this year's kit is a pocket in the lower arm, on the left sleeve, large enough for a mobile phone/wallet. Just above the velcro fastener, it is ideal for access when flying, with a zip neatly hidden by the seam of the arm.

Last edited by John Eacott; 29th Dec 2004 at 21:26.
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Old 5th Apr 2005, 02:58
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Thought I'd pop this back to the top. Anything ever come of it, by the way?
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Old 5th Apr 2005, 04:18
  #40 (permalink)  
 
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IMHO, the Mk3 cannot be beaten. (Since it was available to all mil aircrew, I don't think you could reasonably call it the RAF Mk3)

A greater choice of colours would go down a treat.

The towelling scarf inside the collar certainly works.

The trousers were available, but I don't think they were popular, except with Puma/Wessy sliders, who didn't like the cold much.
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