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Testing of idle reverse thrust before takeoff. A wise precaution?

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Testing of idle reverse thrust before takeoff. A wise precaution?

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Old 26th Mar 2019, 02:45
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Originally Posted by stilton






Reverse is invaluable in those conditions, I’ll take all the deceleration devices there are, sometimes you need all of them
Keep it simple add a drag chute for the few times you need it
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Old 26th Mar 2019, 03:32
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I think the only acceptable test of reverses before takeoff in the A320 is if OAT is below -40°C

Regards !
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Old 26th Mar 2019, 16:57
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Originally Posted by AMEX
Global Express, Citations, I suspect Gulfstreams too. Never seen in done on modern airliners though
to add...Gulfstreams, Fokkers and Falcons. I recall it was all the rage to pull back from the gate using reverse thrust..so DC9s (all series) for sure and maybe B727s. On biz jets, we tend to use idle reverse to control taxi speed since most jets will continue to accelerate (to a point, of course) at idle.
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Old 26th Mar 2019, 19:54
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No reversers at all on F28s. Added to F100s
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Old 27th Mar 2019, 01:53
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Originally Posted by Atlas Shrugged
Not really......

A37575, you have to remember that there is very little, if any, reverse thrust. Most reversers only affect the fan air, not the flow from the core. Whilst the fan flow might generate some reverse, the core is still pushing you along. All reverse really does in an airliner is cancel out the core thrust, and not much more. It does destroy the lift generated by the wings and may dissipate any water that might be on the runway - both help sit the aircraft down on the ground a bit more firmly - but that's about it.
A lot of mis-information floating around on this thread, such as the above
Most thrust reversers do create a significant amount of net reverse thrust, particularly at higher airspeed (i.e. over ~100 knots) due to the ram drag of all that fan air going into the inlet. While it's true the core thrust cancels some of the reverse fan thrust, it comes no where near cancelling all the reverse thrust (it is why you'll note that max reverse N1 is typically fairly low - in the 80-85% N1 range - above that the reverse fan thrust doesn't increase as fast as the core forward thrust so a higher N1 doesn't stop you any quicker.)
Even statically, there is enough reverse thrust that you can power back a 767/CF6-80C2 (been there, done that - during flight testing). Obviously not an approved procedure though - very, very hard on the engines due to all the re-ingestion.

During the development phase of the 777, I ask the question - part in jest but also part seriously - why don't we just get rid of the reversers. They're heavy, maintenance intensive, and a T/R malfunction was blamed for the recent Lauda 767 crash. I was told the use of reverse reduces brake wear so much it saved between $50 and $100 on every landing...
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Old 27th Mar 2019, 09:45
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tdracer,
How come then many airlines SOP is idle reverse and use the brakes to stop?
We were told the opposite - reverse costs way more than brakes due temp cycles and fuel burn. We plebs flying the beast have no idea, it's their train set so we play with it their way.
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Old 27th Mar 2019, 11:03
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Originally Posted by tdracer
I was told the use of reverse reduces brake wear so much it saved between $50 and $100 on every landing...
Originally Posted by mustafagander
How come then many airlines SOP is idle reverse and use the brakes to stop?
Those two statements are not mutually exclusive. Any use of reverse, even at idle, will reduce brake wear.

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Old 27th Mar 2019, 11:09
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The always green dilemma reverse thrust / brake wear / landing CONF does not come with a one size fits all solution. It is very much dependant on the Operator's types of operations (legacy, low cost, charter, short-medium-long haul etc..) and the related cost analysis.
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Old 27th Mar 2019, 11:28
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Originally Posted by mustafagander
tdracer,
How come then many airlines SOP is idle reverse and use the brakes to stop?
We were told the opposite - reverse costs way more than brakes due temp cycles and fuel burn. We plebs flying the beast have no idea, it's their train set so we play with it their way.
During the development phase of the 777, I ask the question - part in jest but also part seriously - why don't we just get rid of the reversers. They're heavy, maintenance intensive, and a T/R malfunction was blamed for the recent Lauda 767 crash. I was told the use of reverse reduces brake wear so much it saved between $50 and $100 on every landing..
I joined Ryanair in 2005 and was surprised that their SOP was to use full reverse after coming from a few operators that had used idle reverse for a long time before. So that might imply that they for one believed reverse (and autobrake)was the better option to save money. As you say, we just comply.

tdracer
I remember reading a really interesting response to a thread by a man (I’m sure his surname was Green) on an aviation forum in the nineties. The conversation was about how best to deal with a reverser deploying after take off, as it’s a possible failure in the simulator. He had been( maybe still was) a Boeing test pilot. He gave me the impression that unless you were very very lucky, this was one failure that would end in a crash. I seem to remember him saying that they’d investigated the 737-400 and saying that the results of a failure of a reverser on that variant was pretty frightening. It of course had the sleeve type reverser, rather than the bucket type on the -200, which was even worse.

edit: He said that to have any chance you’d have to get the engine shut down very quickly, as well as getting above a certain speed (V2 + ?).
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Old 27th Mar 2019, 11:34
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Perhaps it has been mentioned but selecting reverse idle during taxi, say, as I did once, to help keep brake temps down, dumps the derates on the AT.

Do that on the 75/76 and selecting TOGA gives you full thrust for takeoff if you forget to reselect D 1 or D2, fantastic acceleration on a light aircraft though !

Reversers were checked on Concorde during taxi out.
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Old 27th Mar 2019, 12:30
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Call it overkill but after reading about a fatal accident where the leading edge devices for some reason failed to extend during the before takeoff checks, I must admit to always after that, looking through my side window to confirm the LED's on my side were indeed extended in the 737-200. Strangely enough I didn't ask the occupant of the other seat to check his side. But it gave me peace of mind if nothing else. The use of idle reverse on the ground in the 737-200 was frequently "cracked" to keep taxi speed within commonsense limits.without having to ride the brakes so at least we knew they worked before take off. These little quirks were considered good airmanship by some and and superfluous nonsense to others.
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Old 27th Mar 2019, 13:24
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Originally Posted by mustafagander
tdracer,
How come then many airlines SOP is idle reverse and use the brakes to stop?
We were told the opposite - reverse costs way more than brakes due temp cycles and fuel burn. We plebs flying the beast have no idea, it's their train set so we play with it their way.
At my operator "idle reverse only" came out of a check airman meeting in which both GE and Goodrich representatives spoke. GE presented that reverse was the greatest evil civilization has ever faced, while Goodrich didn't care if the airline used reverse or not. Apparently no one considered that the engines were leased/under maintenance contract while the brakes were simply purchased as needed, thus the interests of the two suppliers were very different.

I do know for certain that no one considered the amount of landing performance work actually done on contaminated runways during certification.

It has always fascinated me how individual departments in an airline can use very sharp pencils, but when it comes to pulling it all together it is more crayons and markers.
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Old 27th Mar 2019, 21:11
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Originally Posted by Stan Woolley
I joined Ryanair in 2005 and was surprised that their SOP was to use full reverse after coming from a few operators that had used idle reverse for a long time before. So that might imply that they for one believed reverse (and autobrake)was the better option to save money. As you say, we just comply.
Is it possible that Ryanair's (an LCC that does quick turns) reason for using full reverse was because it would reduce brake heat-up and the cooling interval that would need to pass before the next takeoff?
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Old 27th Mar 2019, 22:20
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Originally Posted by Stan Woolley
tdracer
I remember reading a really interesting response to a thread by a man (I’m sure his surname was Green) on an aviation forum in the nineties. The conversation was about how best to deal with a reverser deploying after take off, as it’s a possible failure in the simulator. He had been( maybe still was) a Boeing test pilot. He gave me the impression that unless you were very very lucky, this was one failure that would end in a crash. I seem to remember him saying that they’d investigated the 737-400 and saying that the results of a failure of a reverser on that variant was pretty frightening. It of course had the sleeve type reverser, rather than the bucket type on the -200, which was even worse.

edit: He said that to have any chance you’d have to get the engine shut down very quickly, as well as getting above a certain speed (V2 + ?).
I was directly involved in the Lauda 767 investigation - probably the hardest, most unpleasant thing I ever did at Boeing. During the investigation, they were (coincidentally) running some 777 developmental thrust reverser efflux testing at the Boeing Vertol facility in Philly (useful as it had a moving ground plane capability). Well the wing/engine layout of the 777 is very similar to the 767 - just scaled up - so after the wrapped up the 777 testing, we went in and did some testing. It was a 'half model' - so a single engine with a wing and half fuselage - the 'engine' used a 'Turbine Powered Simulator' or TPS - high pressure air piped in through the wing and strut ran a turbine the drove a 'fan', while the TPS exhaust became the core exhaust. It was a good sized model - 1/10th scale IIRC. We removed the ground plane, changed the wing to a clean, flaps up configuration, and did a bunch of testing measuring the lift, drag, and controllability characteristics. It was almost funny - there was an Aero S&C guy there also witnessing the testing that swore up and down that the Lauda pilots had screwed up - that the deployed T/R was fully controllable - until we started testing. As the testing progressed, and he reviewed the data, he got really quiet. Being a propulsion guy, I didn't really understand all those control coefficients (I'd taken some Aero S&C classes in college, but that had been over 15 years earlier and I didn't recall much of it). But the last test we did was a flow visualization - they taped hundreds of yarn tufts on the upper surface of the wing and tail - and it was stunning. Nearly the entire upper surface of the wing was separated, as was most of the tail (both horizontal and vertical).

Ultimately it was determined that it simply was not practical to make an in-flight deployment controllable with the (then new) very high bypass turbofan engines, the only answer was to make sure it never happened. Hence the retrofit of the 'third lock' (aka 'sync lock', although not all installations use an actual lock on the sync cable).

Last edited by tdracer; 27th Mar 2019 at 23:47. Reason: fixed a few typos
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Old 27th Mar 2019, 23:18
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Ultimately it was determined that it simply was not practical to make an in-flight deployment controllable with the (then new) very high bypass turbofan engines, the only answer was to make sure it never happened. Hence the retrofit of the 'third lock' (aka 'sync lock', although not all installations use an actual lock on the sync cable).
Thanks again, very interesting.
You’ve reminded me, this was another point made by Green, trying to make sure it never happened.
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Old 28th Mar 2019, 15:51
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Originally Posted by sonicbum
The always green dilemma reverse thrust / brake wear / landing CONF does not come with a one size fits all solution. It is very much dependant on the Operator's types of operations (legacy, low cost, charter, short-medium-long haul etc..) and the related cost analysis.
When I flew a C-208 we seemed to change between brakes and reverse weekly You guys are wearing out the brakes! You guys are putting nicks in the prop!
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Old 29th Mar 2019, 05:52
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We were being told to reduce thruster use, as the cycles count towards engine overhaul...much cheaper to replace brakes than an engine.
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Old 29th Mar 2019, 07:30
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Originally Posted by Smythe
We were being told to reduce thruster use, as the cycles count towards engine overhaul...much cheaper to replace brakes than an engine.
Out of interest, do you know if application of reverse idle (the subject of the thread) counted as an additional engine cycle ?
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Old 29th Mar 2019, 13:45
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Originally Posted by DaveReidUK
Out of interest, do you know if application of reverse idle (the subject of the thread) counted as an additional engine cycle ?
Very doubtful

In general engines care about EGT (time at) and RPM magnitude. The RPM equates to cyclic fatigue of the metal in the rotor-disks. This cyclic life equates mostly to the average flight max RPM (with a goodly amount of margin). So if the RPM in reverse approaches typical takeoff, then it probably counts towards fatigue life of some rotor parts
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Old 30th Mar 2019, 07:39
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Originally Posted by mustafagander
tdracer,
How come then many airlines SOP is idle reverse and use the brakes to stop?
We were told the opposite - reverse costs way more than brakes due temp cycles and fuel burn. We plebs flying the beast have no idea, it's their train set so we play with it their way.
Folks,
Whether the aircraft has carbon or steel brakes makes a significant difference in costs estimates per landing.
In my experience it favours using reverse with steel brakes, and idle reverse only for carbon brakes.
As many of you will know, carbon brakes do not like being used "gently" ---- the wear rate is much higher cold than at "normal" working temperature, the reverse of steel brakes
Tootle pip!!
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