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Ethiopian airliner down in Africa

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Ethiopian airliner down in Africa

Old 21st Mar 2019, 00:21
  #2201 (permalink)  
 
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WSJ article: Inside U.S. Airlines’ Decisions to Keep Flying the 737 MAX

WSJ article: Inside U.S. Airlines’ Decisions to Keep Flying the 737 MAX

Inside U.S. Airlines’ Decisions to Keep Flying the 737 MAX
by Scott McCartney

Ask chief executives what an airline’s first responsibility is and most will quickly respond that it’s safety. But that industry norm was challenged last week by the Boeing 737 MAX.

The CEOs of Southwest, American and United decided to keep flying the plane after the second MAX 8 crash within five months. Three days after the March 10 crash in Ethiopia, after much of the rest of the world had ordered the plane grounded, the Federal Aviation Administration changed course and grounded Boeing’s new version of the 737 in the U.S.

What appeared to some as hesitation raised questions of whether potential revenue loss and schedule disruption were placed ahead of safety at Southwest, American and United.

One CEO, Gary Kelly of Southwest, talked to the Journal about the process he went through last week to keep flying even as many customers and some employees expressed fears about the plane. The choice, he says, was whether to disrupt flights out of an abundance of caution or continue based on conclusions from the airline’s internal safety team.

“The only real factor that we were thinking about was safety,” Mr. Kelly says. “And then No. 2 was to get our customers where they want to go.”

Top leaders at American, which has 24 MAX 8 jets, and United, which was flying 14 MAX 9 planes, declined interview requests. American did provide two safety officials to discuss the airline’s decision to keep flying.

All three airlines say their decisions were largely data-driven. They routinely download thousands of data points from new aircraft like the MAX, and some began new monitoring to track performance of sensors suspected of contributing to the Oct. 29 crash of Lion Air Flight 610 in Indonesia.

The focus on data in aviation safety is seen as a major cause of improvement in the last decade or two.

But data don’t always capture the unknown, and just because an airplane hasn’t experienced a problem doesn’t mean it won’t have that problem in the future. Pilots routinely shut down systems suspected of malfunctioning and divert to the nearest airport or wait to take off until maintenance checks something. In aviation, there’s an adage: Better to be down here wishing you were up there than up there wishing you were down here.

In the case of the MAX, similarities between the crashes and other factors suggest some kind of problem. Boeing had identified deficiencies with its Maneuvering Characteristics Augmentation System (MCAS), new to the MAX, and was working on major software changes expected by the end of April.

Jim Hall, chair of the National Transportation Safety Board from 1994 to 2001, thinks Boeing and the FAA should have acted sooner to ground the plane. He says grounding by airlines would have been appropriate given the questions about MCAS, but not necessarily their responsibility.

“The prudent, responsible thing to do, if you actually put aviation safety first, would have been to ground the plane,” Mr. Hall says.

Financial questions didn’t come into consideration, all three airlines say.

Southwest’s Mr. Kelly says his internal, independent safety team was telling him that data collected from the MAX, which Southwest has been flying since 2017, showed no problem. (The airline flies 34 of those planes.)

And even if problems were to occur, Southwest pilots have been briefed on the system that was suspected of malfunctioning in both crashes and have routinely trained on steps to recover should the MAX’s computer mistakenly force the nose down. “These safety-management systems don’t speculate,” Mr. Kelly says.

Southwest, which has the largest U.S. fleet of MAX jets, also completed installation earlier this year of warning lights in its MAX cockpits that alert pilots if the two angle-of-attack sensors disagree, a sign one is failing. A faulty angle-of-attack indicator is suspected of playing a role in the Lion Air crash.

But with many customers calling on the airline to change flights booked on the MAX and some employees nervous as well, factors beyond safety data did come into play. At the same time, Mr. Kelly says he was also influenced by the FAA’s insistence, up until March 13, that the plane was safe to fly.

“There’s a science to it. There’s also art and just compassion as well. Absolutely all of that needs to be factored in,” he says. The process, he adds, “worked as designed.”

At American, officials say the same two factors Southwest saw convinced Chief Executive Doug Parker to fly on: data showing no problems and confidence pilots could handle any problems.

American had also been studying its MAX 8 jets more closely after the Lion Air crash, increasing analysis of data from monitors installed on the angle-of-attack sensors and the horizontal stabilizer, the part of the tail that moves to point the nose of the plane up or down.

No problems had shown up, says Neil Raaz, American’s director of flight safety. “We just didn’t see the indications that told us our airplanes were unsafe, and frankly, we still haven’t,” says Mr. Raaz, who is also a Boeing 737 captain and has U.S. Navy training in accident investigations.

But even if there are unknown problems with the MCAS system, American says it is confident pilots can recover because they train for similar problems. MCAS is supposed to push the nose of the plane down if it gets too high by moving the horizontal stabilizer, a panel used all the time to “trim” the airplane. The trim system keeps the plane level, or at a designated rate of climb or descent. The autopilot trims the airplane, or pilots can do it manually.

(Ethiopian Airlines has said its pilots had new training for 737 MAX planes after the crash in Indonesia.)

If the MCAS system malfunctions, pilots say the prescribed fix is to use manual trim to stabilize the plane, and then disconnect the trim system. There’s a cutoff switch on the center pedestal of the 737, not far from throttles, marked “Stab Trim.” Pilots routinely train to disconnect the automatic trim in the case of runaway trim with autopilot use.

Write to Scott McCartney at [email protected]

Appeared in the March 21, 2019, print edition as 'Why the 737 MAX Kept Flying.'

Last edited by airman1900; 22nd Mar 2019 at 01:17. Reason: forgot sentence: (Ethiopian Airlines has said its pilots had new training for 737 MAX planes after the crash in Indonesia.)
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Old 21st Mar 2019, 00:25
  #2202 (permalink)  
 
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w1pf :

Yup, no free lunch. But we don't need a free lunch -- we don't even need a really cheap lunch. What we do need, if we're going to give an automated system authority over the most powerful control surface on an aircraft, is a system design and implementation that takes every reasonable and practicable step to make sure that the inputs upon which it is relying are valid.

Whatever the cost of that insurance -- sensor fusion, voting logic, simple crew warnings, etc. -- is virtually certain to be less than the cost of not providing it and letting a confused HAL fly airplanes into the ground. What could be more expensive than killing 150-200 souls, and losing a $120M hull, because of a sensor failure and an unmanageable sensory overload on a flight crew?
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Old 21st Mar 2019, 00:36
  #2203 (permalink)  
 
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Originally Posted by nyt View Post
What about the other way around ? Calibrating GPS values continuously based on working sensors and use GPS relative data as a backup in case of sensor failure ? That should work well enough as a workaround while the issue is being sorted, in my opinion.
Originally Posted by w1pf
Sensor fusion is hard enough to do when you assume all your sensors are working correctly. When you add in "oh, and, toss out any sensors that you think are wrong" you end up in an unverifiable mess. ... A rule of thumb is that any variable you add into the decision process introduces at least one (and usually far more than one) potential defect.
Both good points - although opposing views.

Yes, W1PF, sensor fusion and data crosschecking validation approaches Doctorate-degree difficulty - what data do you really trust? However, NYT's suggestion that you can look for unexpected changes is a pretty reasonable, and long-established, method of data validation.

I do a lot of work with telemetry data. It's (sometimes) easy to spot "dropout" where the radio signal was interrupted and a value spikes, because value X(t) is starkly different than the surrounding data X(t-1) and X(t+1). It's also (usually) pretty easy to build a metric for how fast a value CAN change... AOA, for example, can only change by X degrees per second, due to the airplane and sensor physics. Any faster, and there's something worth flagging as a likely error. That has been previously mentioned in this thread, although I don't feel inclined to go find the exact quote.

On the other hand, it can be very hard to recognize frozen data, where the "sample and hold" process simply says "Gee, nothing new has been received, so I guess it's still the same as before." For example in this case, AOA started at X degrees before takeoff and didn't move... is that bad? Yeah, probably. But other parameters may not be so easy to recognize frozen sensors. I have had that happen many times working with flight test instrumentation data for nearly 30 years. It can be very hard to convince yourself that a parameter is not working.

So yes, it's pretty easy to say "that value must be wrong" IN SOME CASES. But not all. So building a definitive validation comes with its own risks.

Nonetheless, I suspect that it would catch enough errors that W1PF's concerns don't mean you shouldn't do it. Catching 50% of errors is better than catching 0% of them. And I think that with enough attention, especially with today's computing resources where you really CAN test every possible scenario, you could validate the model pretty well.
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Old 21st Mar 2019, 01:25
  #2204 (permalink)  
 
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Originally Posted by Capt Kremin View Post
Well said. The Ethiopian Investigators have gone very quiet. Usually after a few days with the Flight recorders a prima facie cause/malfunction/error can be quickly identified. We know the MCAS is probably implicated in some way.

What we don't know is why.

If the initiator was a sensor problem like Lion Air it should be obvious. This aircraft appeared to have an MCAS event just after liftoff. That should not happen.
it all boils down to the basic fact that the system is there to “fix” poor aerodynamics...very sad indeed, and to compound the problem, the “Fix” is poorly designed....Boeing already had issues with the authrottle sustem on the NG using a single sensor, Capts radalt, you think they would have learned...
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Old 21st Mar 2019, 02:14
  #2205 (permalink)  
 
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I hope Boeing fully risk assess this MCAS system in its entirety before they apply a software patch fix.

That is to say that so far we have seen a compromise on safety due to an AOA single sensor failure. Now if the same thing were to occur with a flap sensor on a manual approach, would the results be any different?
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Old 21st Mar 2019, 02:31
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Sensor fusion is not an horribly complicated process. You can do it to estimate for example the AOA and airspeed from inertial data/servo/throttle information and a dynamical model of the airplane. I worked on this for UAVs:

It requires only the accelerometers and the gyros (the GPS should not be trusted as it could be spoofed from a passenger). Problem is that, it is basically uncertifiable. No guarantees of convergence as you have a nonlinear dynamical model with multiple modes. Even Extended Kalman Filter would probably not be certifiable (what happens around the stall point), so UKF or EnKF are out of the question.

Multiplying the number of sensors helps to some extent, but there are many cases of multiple simultaneous sensor faults like the A320 crash in Perpignan or the upset of a Cathay A330 a few years ago.

Besides adding sensors can use a completely different physical principle (like Lidars) to measure airspeed, AOA and sideslip), I don't think that this problem could be solved easily.
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Old 21st Mar 2019, 03:02
  #2207 (permalink)  
 
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Originally Posted by capngrog View Post
I recall having seen/read something about the MCAS that described it as a "background" feature that pilots would be unaware of under normal circumstances. The article/report went on to describe how a feature of the (MCAS) operation was that the console (aisle pedestal)-mounted trim wheels would not move when MCAS was activated. This had me scratching my head in that the trim wheels are mechanically connected to the jackscrew gearbox and some new engineering would be required to allow jackscrew movement without trim wheel movement. At any rate, I've been trying to find the article with, thus far, no success. Today I had lunch with a friend (retired B-727 Captain) who mentioned that he had also seen the article/report. I've seen several descriptions on how runaway stabilizer trim is dealt with in the B-737, and the techniques have been described as thus: 1) Counter trim using yoke mounted trim switches; 2) Grab and hold the manual trim wheel(s); move the STAB trim cut out switches to cut out. This afternoon, Aviation Week had an online article entitled: "The Boeing 737 MAX MCAS Explained' which cited only two means of stopping runaway MCAS operation: 1) Counter trim using yoke mounted trim switches; 2) move the STAB trim cut out switches to cut out. No mention was made of grabbing the trim wheels. The online article further stated: "The MAX flight-control law changes from speed trim to the MCAS because the MCAS reacts more quickly to AOA changes".

My question is: Will MCAS activation be reflected in movement of the trim wheels?
It should and it does. We can see what happened to PK-LQP's fateful flight. "Some sort of mechanism" had trimmed the plane nose down shown also by the rotating wheel plus its noisy winding sound, so the pilot countered it by manual trim up by rewinding that same rotating wheel the opposite way. This thing happened repeatedly, but it can be stopped and countered ALL THE TIME. It didn't behave like the classic runaway trim, i.e. continuous and unstoppable. So, for the time being, the pilot focused on other problems with the plane while asking the ATC permission to RTB. During this problem-solving, trying to quickly going onto memory items and perhaps consulting the NNC book, the counter trim by PF was either insufficient or being temporarily neglected.

Either the CAPT, PF or both which were occupied on solving the puzzle suddenly realized that all this time the ghost in the machine had been busy and still continued incessantly bringing the plane's nose down to the end of the jackscrew, it's all too late for them to recover.
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Old 21st Mar 2019, 03:06
  #2208 (permalink)  
 
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I sense that we need another thread in order to coral the discussions about

the original certification basis;

how MCAS and other instruments interface with the pilot;

What is the final corrective action etc.


Mixing it in with two separate accident status threads gets confusing about the accident facts vs theory

My only question at this time concerns the certification basis and the onward investigation by the Inspector General of the FAA and the input of the FBI.

Such as; when was the type certificate awarded (date, modifications etc.)
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Old 21st Mar 2019, 03:08
  #2209 (permalink)  
 
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My question is: Will MCAS activation be reflected in movement of the trim wheels?
Absolutely. Who/wherever that ‘article’ came from is very wrong. The MAX is the same old 737 under the hood, cables and all. If trim is being commanded (whatever the source), the trim wheels will move.

- GY
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Old 21st Mar 2019, 03:49
  #2210 (permalink)  
 
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Let ne get this straight. a clean stall. Pulling gently back, as we get to 1.1 Vs or so the cowls tend to fly the airplane nose up so the stick pull force lightens instead of getting slowly heavier.

That doesn't suit pedantic test pilots, they want a smoothly increasing pull force all the way to the break. So we put a ghost in the circuit to drive the stabilizer L.E. nose-up to fly the airplane nose down so we have to pull that little bit harder. Fine.

Now we are hand flying clean at 250 knots, a dozy AoA probe drives the stab L.E. nose up. Back stick rqd to hold attitude. Re-trim. Release switch. The airplane is now in trim. A few seconds later it happens again. I don't see it getting any more than minimum displacement from the in-trim position. Also. the bacon slicer, it must have moved while the ghost was trimming because the stab trim screw-jack drives it full time. And v.v.

Should be flyable. Even without operating the stab trim cut-outs. However, airplanes functioning irrationally can be very disconcerting. I can see a crew nonplussed by such an apparently inexplicable and sinister turn of events getting, in the end, confused.

I think Boeing the FAA and EASA are going to have to talk pretty fast to get out of it. A single failure like that shouldn't cause this much grief.

Btw, the only 737 pilots who by now aren't on to the existence and function of the stab trim cut-outs must have been asleep or dead for the last six months... so why aren't we back in the air?
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Old 21st Mar 2019, 04:11
  #2211 (permalink)  

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​​ it all boils down to the basic fact that the system is there to “fix” poor aerodynamics. ​​​​​
No..The MCAS System was there to meet certification requirements.
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Old 21st Mar 2019, 04:16
  #2212 (permalink)  
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That doesn't suit pedantic test pilots, they want a smoothly increasing pull force all the way to the break.
It's not suiting pedantic test pilots, they're just doing their job, it's a regulatory requirement, which you may read here:

FAR Part 25 Sec. 25.173 effective as of 02/01/1965

so why aren't we back in the air?
Because the test pilots will require a demonstration of compliance with the above, and robustness of any systems which supplement that. I think they're going to be thorough!

I'm also imagining a review of (my bold):

Sec. 25.1309

[Equipment, systems, and installations.]

(a) The equipment, systems, and installations whose functioning is required by this subchapter, must be designed to ensure that they perform their intended functions under any foreseeable operating condition.
(b) The airplane systems and associated components, considered separately and in relation to other systems, must be designed so that--
(1) The occurrence of any failure condition which would prevent the continued safe flight and landing of the airplane is extremely improbable, and
[(2) The occurrence of any other failure condition which would reduce the capability of the airplane or the ability of the crew to cope with adverse operating conditions is improbable.
(c) Warning information must be provided to alert the crew to unsafe system operating conditions, and to enable them to take appropriate corrective action. Systems, controls, and associated monitoring and warning means must be designed to minimize crew errors which could create additional hazards.
..............
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Old 21st Mar 2019, 04:36
  #2213 (permalink)  
 
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Ralph Nader, (who lost his grandniece on ET302), said MCAS "reflected a misguided view driven by engineering overconfidence" and referred to it as “the arrogance of the algorithms.” Seems a fitting description of the computer driven world we are now dealing with. (Or should that read the computer driven world that deals with us).....
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Old 21st Mar 2019, 04:48
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It's no longer anonymous. Parts of the Lion Air's PK-LQP CVR conversation leaks which propagated through many news sites have been confirmed by Nurcahyo Utomo, the head of the air accident subcommittee of the Indonesian National Transportation Safety Committee, who listened to and described the contents of the cockpit voice recorder that was retrieved from the ocean floor in January.

Some excerpts:
===============

Confusion, Then Prayer, in Cockpit of Doomed Lion Air Jet

...Indonesian aviation regulations bar the public release of a transcript of the audio in a cockpit voice recorder. But investigators from the National Transportation Safety Committee who listened to the recording described the sounds emanating from the cockpit as the flight crew fought to take control of a plane that seemed almost magnetically propelled toward earth.

Throughout the brief flight, an ominous rattle could be heard on the voice recorder, evidence that a device called a stick shaker was clattering to alert the pilots of a potential stall that could lead to a crash, said Ony Soerjo Wibowo, an air safety investigator. A stall can occur when a plane ascends too sharply...

...In the cockpit voice recording, the pilots discussed unreliable airspeed and altitude readings they were getting, national transportation safety officials said.

They consulted the manual to deal with these anomalies. But they did not seem to know about the MCAS system, nor did they speak about what was causing the plane to repeatedly push downward...

==============



- https://www.nytimes.com/2019/03/20/w...sh-boeing.html
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Old 21st Mar 2019, 05:00
  #2215 (permalink)  
 
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Originally Posted by TowerDog View Post


No..The MCAS System was there to meet certification requirements.
yup, poor or non standard handling characteristics in certain flight regimes, because of poor aerodynamics, the handling did not fall in line with certification requirements, thus this half assed system
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Old 21st Mar 2019, 07:47
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GPS is a groundspeed indicator not an Airspeed indicator.
Verry simple said.
You fly into a headwind of 100 kts. with an airspeed of 100 kts. You GPS will indicate 0 kts. And your Airspeed indicator 100 Kts.
You turn your aircraft around and fly in that same headwind but now it is a tailwind. Your GPS indicates 200 kts. but your airspeed indicator still shows 100 kts.
Get your facts straight please.
Obviously never done a Unreliable Airspeed for real/sim. Had these 737s not continued to accelerate to almost Vmo at low level, the crews may well have been able to have more time to nut out what was going wrong; certainly, a lower speed would have given the stab less authority. Below 5000ft, the IAS will equal the GS, for all intents and purposes. You will not be doing 100IAS in a 737 and the wind won't be 100kts just after takeoff.

And on approach the GS is invaluable.
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Old 21st Mar 2019, 08:11
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Yes Boeing did screw up with their design concept...

BUT after reading a lot of the to and fro here I have only three words to offer for when it's all going south on the panel

PITCH
POWER
TRIM

If she won't trim to the attitude you need for the known power setting that's a pretty BIG clue which system is not playing ball, particularly in day VMC which was the conditions for both accidents

Last edited by rmac2; 21st Mar 2019 at 08:28.
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Old 21st Mar 2019, 08:28
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Originally Posted by Loose rivets View Post
Oh, and the skipper not writing much detail into his report. I rather think it was 'The less said, the better - if we want to fly the next sector'.

Cynicism based on years of ordinary operational company-biased decision-making..
Your cynicism is justified. Any airline maintenance engineer will be familiar with the phenomenon where snags all seem to appear on the last sector inbound to base, and not down the line where the aircraft would have to be grounded for rectification.

But the Lion Air flight prior to the accident was returning to CGK, so that doesn't explain the failure to write up the issues properly in the Tech Log.
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Old 21st Mar 2019, 09:18
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Hi Capn Bloggs
quite right. GPS is of no assistance in these situations. When your plane has been allowed to reach a near vertical descent GPS Will only confirm that it’s time for some flying skills.
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Old 21st Mar 2019, 09:19
  #2220 (permalink)  
 
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Originally Posted by DaveReidUK View Post
Your cynicism is justified. Any airline maintenance engineer will be familiar with the phenomenon where snags all seem to appear on the last sector inbound to base, and not down the line where the aircraft would have to be grounded for rectification.

But the Lion Air flight prior to the accident was returning to CGK, so that doesn't explain the failure to write up the issues properly in the Tech Log.
Normailisation of deviance.

Culture likely punitive.
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