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Another 787 electrical/smoke incident (on ground)

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Another 787 electrical/smoke incident (on ground)

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Old 13th Jan 2013, 01:12
  #161 (permalink)  
 
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bubbers44,
This aviation business is indeed a small world.
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Old 13th Jan 2013, 01:15
  #162 (permalink)  
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bubbers44:

The 787 will be fine once they work out a few problems. Most new models go through a growing process.
Probably so. But in the meantime I would take a pass on an ETOPS trip on the bird.
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Old 13th Jan 2013, 01:31
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What was the final ROD? It didn't look THAT bad ... not bad enough for the whole freaking tail section to drop on the ground anyway

As for the 787 I'm not as confident as some. Watch this space I'd suggest.
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Old 13th Jan 2013, 10:35
  #164 (permalink)  
 
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Originally Posted by Avionista
If the outcome of the FAA review deems Lithium-Ion batteries to be too hazardous for transport aircraft applications, then AB may also have a problem. L-Ion batteries are used to power emergency lighting on the A380 and AB also plans to use them on the A350.
Which doesn't make it a good idea.
Although one has to say that size matters.
I'm not sure the Airbus battery for emergency lighting is a whopping 70lbs self ignition capable exlposive device.
To be functioning these things have to be fully charged. Unfortunately that is exactly the regime where these things are really dangerous.
And the usual way to blow them up is:
charging.
And guess what. That is what has to happen to them regularly per design and use case.
And all that in a 'plastics' airframe....

I will not knowingly board an airliner with a 70 lbs Lithium Ion or polymer battery.

why don't they use safe LiFe (-polymer or phosphate) batteries???
They are not that much less weight efficient yet much safer.
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Old 13th Jan 2013, 11:27
  #165 (permalink)  
 
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It appears the next fuel leak has been found on a 787. As reported by the Austrian ORF, the JAL aircraft that had shown one fuel leak at KBOS last tuesday has come up with another leak at RJAA today.

It will be a while until I confidently board one of those aircraft.
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Old 13th Jan 2013, 12:22
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Indeed the 787 had another leak discover in Japan

The fuel leak came from a fuel nozzle on the left wing that is used to remove fuel, a JAL spokeswoman says.

Open valve again caused fuel leak during checks on 787 that leaked fuel on BOS last week, but a different valve, says JAL. Cause unknown.

Last edited by 1stspotter; 13th Jan 2013 at 14:21.
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Old 13th Jan 2013, 14:15
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What was the final ROD? It didn't look THAT bad ... not bad enough for the whole freaking tail section to drop on the ground anyway
If the video showed the end of the landing, you would see that the fuselage forward of the wing was also broken open.

The final sink rate of the DC9-80 discussed above was 12 FPS.

It is worth noting that the MD-80 hard landings encountered over the 33 years following this test flight did not have such structural failures. Although the flight test plan did not call for such sink rate, the result was improvements that probably prevented loss of aircraft and saved lives during the service history of this type.
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Old 13th Jan 2013, 16:00
  #168 (permalink)  
 
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If the outcome of the FAA review deems Lithium-Ion batteries to be too hazardous for transport aircraft applications, then AB may also have a problem. L-Ion batteries are used to power emergency lighting on the A380 and AB also plans to use them on the A350.
Li-Ion battery's are the problem, its the mishandling by the 787's electrical system that caused the fire. This incident is a real concern because in indicates something relatively easy to prevent wasn't, so what else is fundamentally wrong? Overloading batteries, or anything else, is a serious issue with the much higher power levels in a 787 and it should have been impossible by design. Hence the review.
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Old 13th Jan 2013, 17:20
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Having worked on aircraft built by Boeing, Airbus and Douglas for many years, IMO the problem with Boeing is not the design, which is generally solid, but shoddy workmanship and possibly a lack of quality control with details. E.g. crossthreaded Cannon plugs under the wing-to-body fairing on a brandnew 737NG, in a location which hasn´t been touched since the plane left the factory and which gave us a lot of trouble with the engine controls. Or pins, which seemed to have been crimped on using waterpump pliers. Or badly routed wires, rubbing against structure.
I know that boeing is notorious with it´s hire-and-fire policies, especially where low skilled (trained just for one job) assembly line workers are concerned, so they might not get the best motivated and skilled workers.
On the other hand we once had a brand new A300-600, which gave us lots of problems with the fuel quantity system. We finally opned the wings and took about a bucket full of swarf (shavings and drilled off rivet heads from manufacturing of the wing structure) out of the wing. They obviously didn´t clean the inside of the wing in Filton.
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Old 13th Jan 2013, 18:31
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It seems to me that rather than deny the possibility of failure, more effort should have gone into establishing a better failure mode. Venting the contents of an Li-ion battery pack into the electronics bay just doesn't seem like the best solution. Perhaps encasing the battery and equipping that case with a pressure/temperature device that vents to the outside of the aircraft? Or perhaps liquid immersion like the packs used in automobiles (better cell-to-cell thermal distribution would allow for earlier detection of a fault and shutdown before a runaway condition develops)? I still think the root cause is (was) an issue with the charging system, but regardless of what it is ultimately found to be, the failure mode for the system as a whole leaves me a bit concerned.
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Old 13th Jan 2013, 20:09
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From another website but so appropriate at this hour:


BREAKING NEWS (Chicago IL): Dreamliner passenger reading light fails at Seat 22B during routine flight. FAA certification team enroute. Transportation Secretary Ray LaHood says aircraft "safest reading environment in airline service today". Boeing to provide loaner Kindle Fire (the one with the backlighting) to affected passenger; replacement lightbulb to be flown in on 747-8 Intercontinental. Boeing stock down 1/8 in continuing turbulence.
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Old 13th Jan 2013, 20:41
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If the video showed the end of the landing, you would see that the fuselage forward of the wing was also broken open.

The final sink rate of the DC9-80 discussed above was 12 FPS.

It is worth noting that the MD-80 hard landings encountered over the 33 years following this test flight did not have such structural failures. Although the flight test plan did not call for such sink rate, the result was improvements that probably prevented loss of aircraft and saved lives during the service history of this type.
Sorry for the OT comments, but isn't 12 fps is around the certified design envelope? In other words an aircraft should (theoretically) be able to fly a normal approach profile and the pilot pretty much not flare at all, and at maximum landing weight the aircraft should not suffer permanent structural damage, never mind breaking up into several pieces!!! Not something I'd like to put to the test, but I thought that was the basic logic behind the figures.
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Old 13th Jan 2013, 20:47
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No, typical airliner's undercarriage is rated to withstand about 600 fpm descent rate (or about 10 fps). but this doesn't guarantee that after such landing the aircraft will be able to return to service right away, often expensive repairs may be required. And 600 fpm is less than a typical descent rate during final approach, so if you don't flare you pretty much are guaranteeing loss of the hull.

Last edited by olasek; 13th Jan 2013 at 20:49.
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Old 13th Jan 2013, 22:02
  #174 (permalink)  
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I will not knowingly board an airliner with a 70 lbs Lithium Ion or polymer battery.
HENRA

So, how about a short range big selling jet that is supposed to have ring frames fabricated by CNC which were being produced by using hammers and mark one eyeball? Recall that the OEM's QA officers that reported this to the OEM were constructively dismissed, and about 20% of this fleet operate under the auspices of the leading FAA oops sorry, er, "NAA..." as being fit for service? After you have removed all the aircraft types that have had issues in introduction... gong to be doing a lot of walking.

Now, OTOH, your concern on LI batteries has some merit. Personally, not too keen on them, blew the nose off a MIL jet I was flying once with a BTR, lots of metalwork and a new engine needed, so cannot say that I am a fan of these. ll systems have risks, time will tell.
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Old 13th Jan 2013, 22:24
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No, typical airliner's undercarriage is rated to withstand about 600 fpm descent rate (or about 10 fps). but this doesn't guarantee that after such landing the aircraft will be able to return to service right away, often expensive repairs may be required. And 600 fpm is less than a typical descent rate during final approach, so if you don't flare you pretty much are guaranteeing loss of the hull.
Yes, that's why I said "around" the certified design envelope and "pretty much" not flare. While there may be some damage, there shouldn't be permanent damage. I guess I should have been more specific with what I meant and instead said permanent irreparable damage. Anyway all quite OT, I was just surprised to read that an aircraft said to have touched down within 100 fpm of it's maximum certified limits would completely disintegrate. It's ROD in the final 50 ft or so looked more than that, but not so much that for the spectacular result.
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Old 14th Jan 2013, 18:26
  #176 (permalink)  
 
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Originally Posted by fdr
Now, OTOH, your concern on LI batteries has some merit. Personally, not too keen on them, blew the nose off a MIL jet I was flying once with a BTR, lots of metalwork and a new engine needed, so cannot say that I am a fan of these.
First of all my rant is not against the airframe itself. But the choice of battery of this size and technology makes me a bit nervous.
Even though my comment was maybe a bit over the top, I have personally seen 1lbs proper brand LiPo cells go off which were charged with a proper brand charger. It is quite the fireworks. And there wasn't any reason to expect it. Went suddenly boom during charging. Took 4 litres of water to put it out. Water works fine against urban myths btw. I wouldn't try it in a closed room though, it creates a bit of poisonous acid.
From all what I've seen Li Ion is pretty much identical in behaviour.

70 times the size of this fire I do not want to imagine. And especially not inaccessibly in a carbon fiber tube at 35kft. These cells have self ignition capability once charged beyond a certain level. Be it due to a failure in the charger or an uncaught manufaturing defect in a cell or a pre- existing damage due to handling or temperature exposure. (There is just a very thin plastic foil separating the layers - you damage the foil at any place - you light up your place big time).
You get the point. Too many variables which are hard to control and in case of failure there's not much of a mitigation plan.
Just good ol' luck might save your day.
And all that while there is an alternative with only limited drawbacks.
Just one word: Why?

Last edited by henra; 14th Jan 2013 at 18:36.
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Old 14th Jan 2013, 19:09
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A question to those in the know: Is the avionics bay, or even the pressurized part of the fuselage the only place eligible for installation of the battery type used in the 787? On my aircraft (DH8), the 3 batteries (Nickel-Cadmium type) are in the non-pressurized part of the nose cone and there are vent openings overboard to prevent the buildup of any untoward gasses. And they seem rather unbothered by the often changing ambient conditions. So I do wonder why Boeing engineers did not elect to put the batteries somewhere they cannot cause as much havoc as they can right in the avionics bay (which is among the last places I would want an unruly battery in, personally); typically, there should be ample space in the tail cone and the wiring between the APU and the battery would also be shorter and lighter.

I trust that there is something I did not consider though?

Last edited by Tu.114; 14th Jan 2013 at 19:10.
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Old 14th Jan 2013, 19:16
  #178 (permalink)  
 
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t

henra: "Just one word: Why?"

Just two words: poor judgment

In the face of well known performance issues, a spec that ignored concerns without mitigating the risks known in the field.....

Unfair?

As to the two prior airborne emergencies....

1. The tool that was left caused the fire. Was there any involvement of the Battery? Any danger presented by the heat in the EE bay due tool fire?

2. The Generator. It was involved, ok, in what way? Was there a charging issue that overloaded the charger/system? Was there risk due to excess heat re: Lithium Ion battery presence?

And,

3. (Boston) At what point did the APU Battery ignite, and for what reason? Was it on discharge, or charge?

Is this down to Battery spec, distribution, or systemic load controlling?
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Old 14th Jan 2013, 19:40
  #179 (permalink)  
 
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Grrr

Poor judgement?

Some aerospace corporations are keen to bring hordes of young recent graduates into the engineering ranks. Economical, anxious to please. To make way for them, senior folks are given incentives and opportunities to leave the company. All their experience has supposedly been captured in what passes for SOPs in the engineering world, so no worries.

Has Boeing been following that path in recent years?
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Old 14th Jan 2013, 19:51
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poorjohn

No one in the industry would admit to that. It really does not matter, in this case, unless there is reasonable action taken. The industry is so into ass covering and deflection, it is difficult to get a straight answer anyway.

We do have a politician (transportation Secretary) reminding us that his job is public safety. I wonder if he had to look it up?
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