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747 engine falls off

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Old 21st Oct 2004, 21:35
  #21 (permalink)  
 
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WHBM
and probably less intensively utilised as well
PMSL,
you have got to be joking, we are flying the r s' off ours and have been for a long time, most utilised a/c in the fleet. And you can explain that to the wife who never sees me because of them being used so much.
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Old 21st Oct 2004, 21:38
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I remember a BA survey were an old B747classic freshly painted was being compared with a two year old B747-400.
All the passengers wanted to fly the classic, as it looked much more reliable.


That might suggest the opposite to previous speakers, as maintenance will not waist time on painting, but instead maintaining freighter a/c.

Spuis
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Old 21st Oct 2004, 21:47
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Arrow

I believe all of these incidents have been with P&W JT-9 engines.
The front bulkhead of the pylon had several SB's over the years with additional inspections for cracking and fastener looseness. I think Pan Am had the dubious honour of dropping the first one following a landing at LHR in the '80s'
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Old 21st Oct 2004, 21:55
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Just for info:

B747 engines were designed to break off in the event of a crash landing, the engines are suppose to flip over the wing (possibly doing a one and a half turn twisting pike). After the El Al incident it was decided that perhaps the engines were better staying on the wing and all B747s went through a mod programme. For this incident I'll speculate on the pylon cracking until it couldn't hold the engine any longer. I would not be suprised if the 'pins' were still on the A/C.

Good news though that there were no reported casualties.
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Old 21st Oct 2004, 22:16
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Fuse Pins-Designed so that if an engine seizes with all the turning mass inside the engine that it seperates at the pylon and departs than to take the entire wing off!
You got the right idea but the wrong specification. Engine seizure is not a design parameter for sizing these pins. The pins, in the pylon, are sized against aircraft loads (gusts, flutter, etc.).

The engine mounts against the engine, are sized for the anticipated results of a (single failure condition) fan blade off, and the aircraft designer simply ensures that the blade-off load will not exceed the specified design margin already incorporated in the pin.

A little confusing, but the pin may still fail if other conditions are present.
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Old 21st Oct 2004, 22:26
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Correct me if I'm wrong, but don't 747s have a bit of history with shall we say 'premature' separation of parts. For example, one BA Classic 747 on approach into somewhere in the states, the PNF selects Flap what-ever, and gets in response half the trailing edge of one of the wings missing!! Best bit was the flap section landed on some poor blokes brand new car. Bloody good thing he wasn't in it. Anybody else know of such cases?

Btw, I'm not bringing doom and gloom over the poor ol' birds. Theres probably 200 classic 74s, at least, airborne at this very moment, and in, what my doctor would argue, better shape than I'm in!!
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Old 21st Oct 2004, 22:31
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From viewing the pix in the slideshow, looks like the engine caused significant damage to the leading edge when it departed the aircraft.
I think they're lucky this incident wasn't more serious.

3my
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Old 21st Oct 2004, 23:53
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The CF6 has had it's share of premature departures too. Atlas has left one in a back yard in Guayaquil (Sp)! I believe but can't confirm, that LH landed and had one half hanging off in the late '70's. Other factors of Freighters VS Pax 74's is that because of the higher weights, the freighters usually cruise at lower altitudes, encountering more turbulent air. Some freighters are certified to land at 302K vs 285K. It all adds up to, more weight, more all around stress across the whole flight envelope. It seems to me too that the Freighter is usually more heavily utilised ( no pun intended!)
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Old 22nd Oct 2004, 00:11
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Fuse Pins-Designed so that if an engine seizes with all the turning mass inside the engine that it seperates at the pylon and departs than to take the entire wing off!

Makes perfect sense.

atlast is correct-freighters routinely takeoff at max weights and land at max weights.

Is this different from pax flights, and if so why?

I can understand that pax flights may be heavily or lightly loaded due to commercial demand but would still think that many operate full (ideal economically for the carrier, ja?) and wouldn't this be likely to be in the neighborhood of MTOW? and so I think it fair to think that many pax flights routinely takeoff at max weights. Unless pax and/or their baggage are thrown overboard in flight, weight issues are not too different as far as I can tell. Difference between Take Off Weight and Landing Weight should mostly be Fuel Burn, whether payload is Freight or SLF.

Happy for correction, myself simple SLF.
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Old 22nd Oct 2004, 01:39
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Kansasw
Rough Wags : 400SLF @ 200lb with 100lbs bags each = 120,000lbs or 54,545 kg assuming no belly freight.

Freighter load just taken MXP to ORD: 92,000kg with 126,000kg of fuel.

Also bear in mind, less fuel required for the PAX bird as they're not as heavy.

On top of all that, we still managed a slightly reduced thrust takeoff just for the pleasure of seeing the end of the runway more clearly!(TIC)
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Old 22nd Oct 2004, 01:51
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Just asking - as I don't have first hand knowledge, but what is the maintenance like at Kalitta? I havn't heard of them having many incidents or accidents. I would assume it's on the better side of the fence.

Another thing is that we need to wait and see what caused this. The El-Al plane lost the engine as the fuse pins had massive corrosion. They were weakened to the point that they couldn't stay on. After this Boeing redesigned the pins, pylons, and maintenance program and that seemed to fix the problem. This could be anything from a bad repair, bad maintenance, design fault, turbulance, etc.... We simply need more info at this point.
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Old 22nd Oct 2004, 02:17
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I believe all of these incidents have been with P&W JT-9 engines.
Is there anyone who can point out what kind of fault makes these engines detach from the pylon?
Could turbine seizure be a probable cause? I can recall that this has been an issue in the past with Pratts. How is that nowadays?

Regards,

Ballpoint.
All such incidents have been aircraft problems. Turbine seizure has never resulted in such an event
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Old 22nd Oct 2004, 02:23
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74tweaker

You must joking. I do believe Connie has cleaned up his act in recent years, only because he had to. I do remember about 10 years ago that the feds shut him down because of maintenance.
Just ask some of the guys that used to work for him.
I do know of two 727 crews that were fired because they wouldn't take an aircraft that had a bad igniter box. He wanted them to start an engine that had a good box then remove it from the running engine and put it on the engine with the bad box. Heard another story where he put his girlfriend in the right seat of a DC-8 for a scheduled cargo flight. The Capt of the flight didn't find out until after they got to CRZ that all she had was a PPL! I can go on and on about Connie.
Years ago, after Evergreen dropped an engine over ANC I held one of the fuse pins in my hand that was on that engine pylon. It did not fail at the fuse pin like it was designed to do. I think this played a big part in the pylon mods that were required of 74's after that.
Just a note; I believe when an engine departs the aircraft (because it at power) it usually goes up and over the top of the wing taking out the leading edges in that area.

classic
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Old 22nd Oct 2004, 05:31
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Lightbulb

A-Floor, I know very little about 747s, but an FO I've flown with flew Connie Kallita Learjets for five years, and a guy who retired from Uncle Sam flew Kallita DC-8s just before he came here. It took all three crewmembers and a mechanic one night to convince Connie face-to-face that the elevator hydraulic pressure was inop; D. told me that the plane would never have rotated. If your Learjet engine flamed out at Connie, you descended and restarted it. If you declared an emergency-you were fired.

Of course the regulations are the same. Compliance and enforcement at some freight airlines, supporting the Captain's decisions, can be a totally different matter, and in the US this is not a secret among civilian pilots.

I also chatted a while at our layover hotel in Buffalo, New York with a gent who flew Tornados in either the German Marine or Luftwaffe. He then flew various smaller cargo jets and DC-6s on the East Coast (would not tell me the companys' names) before his present job. When a DC-6 engine caught fire, the crew never told the tower about it, even after tower asked about the excessive smoke/flames. They might have been terminated by their employer (?). Ask me if you want the phone numbers for the former Connie Learjet Captain (J) or the former DC-8 FO (D). I'll e-mail them to you.
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Old 22nd Oct 2004, 06:50
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Lets not forget Connie of old getting his license yanked for repossesing a DC-9 and soloing it home. Or the time at Hamilton where he was unhappy with the bill and went in the hangar and fired up the engines. A&P's diving off the wings cause he was Leavin...............
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Old 22nd Oct 2004, 07:11
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Snoop 747CLASSIC

Is that why he started painting his 747 fleet real nice in recent years?

I do know that when a 747 engine must leave the wing for whatever reason, the pylon is designed in such a way that it goes "nose first", with one of the front bolts failing first, giving the engine a forward moment of inertia with which in turn shears off on of the rear bolts, and the engine then falls away from the aircraft. Although this indeed went tragically wrong in the El-Al case, I do think on this Kalitta flight things happened like they were supposed to, judging from how little damage was actually done to the leading edge flaps (only the number 5 flap is slightly damaged looking at the pictures... all others are perfectly okay).

You could argue that on the Kalitta flight they were retracted when the engine departed the wing (as opposed to those on LY1862).

Ignition Override // 747FOCAL

Thanks for that Next time I see one of Mr. Kalitta's aircraft at AMS I can guarantee you your anecdotes are what I'm thinking of

Last edited by A-FLOOR; 22nd Oct 2004 at 07:34.
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Old 22nd Oct 2004, 13:26
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When the engine leaves the wing under power they fly up due to lift loads on the inlet (the cross section is somewhat of an airfoil) and snap to the right due to gyroscopic action. For engines on the port wing they end up missing the inboard wing, while on the starboard side, the #3 engine intersects the #4 engine and the wing LE between the #3 and 4. Both for the B747 and the B707

The aircraft designer who designs the inlet can affect the lift action but there's not much you can do about the gyro loads .

BTW, catastrophic engine failures typically stop the fan fast enough that very little lift occur (inlet spillage) and no gyro loading, so expect the engine to fall away.

One could expect some differences if the fuel is interrupted several seconds before the engine is totally released. Thus the time-line sequence of separation could play a part.
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Old 22nd Oct 2004, 16:41
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3 Engine Operation

I'm delighted that everyone was safe.

That said, I've been flying round for years on 3 engines, DC10, L1011 - no sweat!

Every landing is asymmetric!!

I'm not sure I like the idea of a design that's predicated on dumping a bit of the aircraft that's failed. Yes the engine IS dead weight but there's less collateral damage leaving it where the designers wanted it.

Shame they don't have that system for difficult pax!

As for the CF6 - what an engine, superb and virtually unburstable.

Prior to that I was confirmed RR but must admit the CF6 is much less temperamental in operation.
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Old 22nd Oct 2004, 17:46
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ballpoint: not exclusively limited to P&W motors. As you may recall that on May 25, 1979 at ORD, engine No.1 came unglued and rotated over the wing of a GE powered DC-10-10. In the mid 90s a Rolls Royce RB211 had separated from a TriStar after takeoff at MIA.

Engine separation has more to do with maintenance (corrosion/metal fatigue) of pylons and attach fittings, rather than engines. Pylons, attach fittings, bolts, thrust links and engine nacelles/cowlings are airframe parts.
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Old 22nd Oct 2004, 19:58
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Just for those interested, During climb the engine did seize after The Big Bang !!! it then departed the aircraft, as it should.
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