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Alaska Airlines 737-900 MAX loses a door in-flight out of PDX

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Alaska Airlines 737-900 MAX loses a door in-flight out of PDX

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Old 9th Jan 2024, 09:31
  #521 (permalink)  
 
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Originally Posted by Nil by mouth
Thank you, that was my point..
So, in order to trigger the door-opening which would allow access to the cockpit for various porpoises the terrorists would need to trigger a rapid decompression that did not either kill themselves nor crash the plane. Too much Tom Clancy here IMO

Better bet to rush the cockpit with coffee service or on a loo break.

But I'm no terrorist.
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Old 9th Jan 2024, 10:02
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Re the loose bolts found by Delta - is the corresponding part in the non plug door fixed in a similar manner - Is it safe to just inspect door plugs or could the part be loose in full doors?
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Old 9th Jan 2024, 10:26
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This image from ABC news Australia shows door and finder Bob Sauer with Jennifer Homendy from NTSB

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Old 9th Jan 2024, 10:42
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Does not appear to be any hinge parts (bar bonding strap/lanyards) on Bob's garden plug assembly.
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Old 9th Jan 2024, 10:47
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No pic of the inside, but sign me up as a fan, nevertheless. Do know now, why Jenny was so enthusiastic.
Boeing Door Plug From Alaska Airlines Flight Found in Teacher’s Yard - The New York Times (nytimes.com)
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Old 9th Jan 2024, 10:47
  #526 (permalink)  
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Originally Posted by lateott
Additional point on "Communication"

Yesterday the NTSB Chair said the following with what I think was the wrong emphasis: (see 22:32 in the video below)
"Anybody who learns how to fly is taught aviate, navigate, communicate. Communication is key. Why? because the flight crew on the flight deck do not have situational awareness to what is going on in the back. They need to know what's going on in the cabin so that communication needs to occur. They have to know how quickly they need to land."

The chair emphasized only 1 of the 3, communication. Is it possible she doesn't know that there is actually a prioritization of focus and action? Or is it NTSB's position that "communicate" is now top priority?

NTSB Chair today again made emotional statements decrying lack of communication, similar to yesterday. The 2 rear section FAs were interviewed, and the Chair stated again the FAs did not know what was happening. Rear FAs only had a mirror that reflected down the aisle but showed no detail as to what was happening in the cabin.

I realized for the first time that all FAs must have still been in their jumpseats for climb and, although they heard a loud noise, maybe none of the FA crew or anyone on the flight deck knew a section of the aircraft was missing!

In a practical sense, it didn't matter. From what I have gathered the flight crew did the right thing. 1) Aviate 2) Navigate 3) Communicate

I can empathize with the FAs and passengers not knowing, but it is a little frightening hearing the NTSB place lack of discussion between flight deck and cabin as a major issue. The flight crew was clearly communicating with the tower, knew they had a decompression, declared an emergency, descended. Probably went through checklists and made sure they had aircraft control. Navigated to PDX and landed safely. All survived, only a few minor injuries.

Is there anything the FAs could have told them that would have changed the course of events?

Maybe the flight crew could have announced to the cabin, "We are returning to Portland, remain in your seats with your seatbelts fastened." Who knows, maybe they did?

Something about this emphasis from the NTSB Chair is unsettling. I understand the advocacy for longer CVR retention, but questioning whether the pilots needed more FA discussion in order to make proper decisions in this case? I'm not seeing it.

NTSB Day 2
I have very little time for this NTSB Chairlady.
this latest report was very little hard fact cushioned in gushing thanks for just about everyone involved. When it got technical she showed a woeful lack of engineering ‘nouse’.

maybe she’s better with trains.

One reason for a lack of communication from the flight deck might be that both pilots’ headsets were reportedly either ripped off or dislodged by the event. And there is very little that the cabin crew can do initially to help.

Aviate, Navigate, Communicate still, thankfully, holds sway.
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Old 9th Jan 2024, 11:09
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Shortened
Originally Posted by Maninthebar
Better bet to rush the cockpit with coffee service or on a loo break.But I'm no terrorist.
The FAA have already thought of that and "New aircraft" must have a secondary barrier for the flight deck on commercial aircraft Part121 above a certain pax load.
Could leave the flight deck a potty and flask, much like our old V bomber equipment as an alternative means of compliance .

Story: when on one of my charge, small jets experienced a decompression at 38,000ft, the PIC lost his glasses trying to put the sweep on O2 mask, luckily the 3rd crew member was able to assist and find the Jeppesen Manuals for low altitude maps, the comms was difficult over Northern Africa, positioning flight and no pax on board.

Last edited by aeromech3; 9th Jan 2024 at 11:21.
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Old 9th Jan 2024, 11:35
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Originally Posted by megapete
Re the loose bolts found by Delta - is the corresponding part in the non plug door fixed in a similar manner - Is it safe to just inspect door plugs or could the part be loose in full doors?
I think the expression you're looking for is "all bets are off".

I'm struggling to remember last time such an egregious QC problem made the mainstream media.
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Old 9th Jan 2024, 11:40
  #529 (permalink)  
 
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Originally Posted by DaveReidUK
I think the expression you're looking for is "all bets are off".

I'm struggling to remember last time such an egregious QC problem made the mainstream media.
QF32 & the RR Trent 900s come to mind. Although this is on a much bigger scale.
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Old 9th Jan 2024, 11:42
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Originally Posted by aeromech3
Shortened
The FAA have already thought of that and "New aircraft" must have a secondary barrier for the flight deck on commercial aircraft Part121 above a certain pax load.
Could leave the flight deck a potty and flask, much like our old V bomber equipment as an alternative means of compliance .

Story: when on one of my charge, small jets experienced a decompression at 38,000ft, the PIC lost his glasses trying to put the sweep on O2 mask, luckily the 3rd crew member was able to assist and find the Jeppesen Manuals for low altitude maps, the comms was difficult over Northern Africa, positioning flight and no pax on board.
You know, I was in a mini debate where someone thought that the pilots shouldn't have expected that door to open (even if it was in the manuals) nor that being told about the door opening was important........
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Old 9th Jan 2024, 11:43
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The GTF issues are general media stuff as well, aren't they?
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Old 9th Jan 2024, 12:20
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Renton the Cause?

I understand that when the fuselages arrive by train at Renton Boeing removes the already-fitted door plugs to facilitate fitting out and it reinstalls them. If this is correct, could the loose bolts be due to either Boeing re-using the original (perhaps now less strong) bolts, using new incorrect bolts, fittings whichever bolts incorrectly, or forgetting to install them? All of which begs the question; what else is not correctly fastened?
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Old 9th Jan 2024, 12:22
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Originally Posted by C2H5OH
Not suggesting it has anything todo with this incident but just out of curiosity:
Some 25 years ago when I was licensed to work on much smaller equipment, we would install the cotter pins by folding them along the castellated nut and driving the ends in the gaps of the castell with a screw driver or small chisel thereby shrearing the excessive length off. Just like in the right hand picture.
The left hand way of doing things I do only know from boat propellers.
Now is that a continental European vs anglo american way of working thing or did it become out of fashion in the past 25 years?
Option 2 above is shown as an 'alternate method' in this EAA publication.


I cannot find another source for this right now but I'm sure various training materials will cover this. One reason I can think of is that the tines of the cotter pin may be slightly better at preventing the shear from a turning force on the nut when installed IAW the preferred method.
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Old 9th Jan 2024, 12:30
  #534 (permalink)  
 
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Originally Posted by DaveReidUK
I'm struggling to remember last time such an egregious QC problem made the mainstream media.
29th December 2023 (11 days ago) - "Boeing is urging airlines to inspect its 737 Max airplanes for a possible loose bolt in rudder control systems." Source: BBC.
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Old 9th Jan 2024, 12:33
  #535 (permalink)  
 
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Originally Posted by DaveReidUK
I think the expression you're looking for is "all bets are off".

I'm struggling to remember last time such an egregious QC problem made the mainstream media.
There was plenty coverage of tools, parts, and debris left in KC-46 deliveries. The story went on for a solid year.

Then there are the fighter jets:

https://www.industryweek.com/operati...ing-back-years

Pretty much whatever factory and state Boeing aircraft are built, this continues to happen.
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Old 9th Jan 2024, 12:41
  #536 (permalink)  
 
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Originally Posted by RTM Boy
I understand that when the fuselages arrive by train at Renton Boeing removes the already-fitted door plugs to facilitate fitting out and it reinstalls them. If this is correct, could the loose bolts be due to either Boeing re-using the original (perhaps now less strong) bolts, using new incorrect bolts, fittings whichever bolts incorrectly, or forgetting to install them? All of which begs the question; what else is not correctly fastened?
Blancoliro says the same re. fuselage work by Boeing. From 2 minutes 50s.
'What else...?' is indeed the obvious and worrying question.
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Old 9th Jan 2024, 13:24
  #537 (permalink)  
 
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Not related to ETOPS???

Today on CNBC's Squawk Box broadcast the very estimable former FAA Acting Administrator Billy Nolen was asked whether the limitation of service by Alaska of the incident aircraft - excluding it from service to Hawaii specifically - was related to the pressurization problem indications which had occurred in recent days prior to the incident. In his response, Mr. Nolen did not mention the ETOPS certification of the incident aircraft which, unless I've badly misunderstood previous reporting, had been stated as the prinicipal reason - or one of the principal reasons - for limiting the incident aircraft to domestic, non-ETOPS routes.

The incident aircraft was ETOPS certfied, wasn't it? And the occurences of the pressurization problem indications were the main reason to take that aircraft off ETOPS service, weren't they?

Mr. Nolen also optimistically projected that the pending FAA reauthorization legislation in the Congress is as good as approved and signed into law (my paraphrase, SLF/attorney that I am). But there remain sharp disagreements about certain controversial provisions. Perhaps in the relevant committee jurisdictions in Congress some consensus is forming to shelve pending controversial issues in the legislation that can await resolution until a later time. FAA needs full legislative operating authority, not least because there may continue to be an incorrect elevation of "Communicate" in the all-imporant trilogy, "Aviate . . . .

About Boeing and its evident problems (whether its own, Spirit's or both) . . . what would Wimpy say about all this if summoned to consult with us from the Great Flight Level Beyond? I mean, without casting the late labor leader Wm. Winpisinger as heroic or romanticizing his accomplishments or the era in which he was so iconic a figure (aggressive, radical, blunt, outspoken and flamboyant, according to one biographer), I can't decide. Would he be speechless, or would everyone's ears be pinned back, but good.
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Old 9th Jan 2024, 13:26
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Originally Posted by John Marsh
Blancoliro says the same re. fuselage work by Boeing. From 2 minutes 50s.
Claims that Boeing re-fits the door plugs in Renton seem to all track stem from anonymous source quoted by Reuters. Google "Spirit Aero made blowout part" to find it.

Blancolirio regurgitates the quote from the Reuters piece almost verbatim.

Now maybe the doors are removed in Renton, but I've looked at hundreds of tourist photos from Renton, and have yet to see a single example of with of these doors open or removed.


Originally Posted by WillowRun 6-3
Today on CNBC's Squawk Box broadcast the very estimable former FAA Acting Administrator Billy Nolen was asked whether the limitation of service by Alaska of the incident aircraft - excluding it from service to Hawaii specifically - was related to the pressurization problem indications which had occurred in recent days prior to the incident. In his response, Mr. Nolen did not mention the ETOPS certification of the incident aircraft which, unless I've badly misunderstood previous reporting, had been stated as the prinicipal reason - or one of the principal reasons - for limiting the incident aircraft to domestic, non-ETOPS routes.
In last night's press conference, NTSB chair said that the decision to restrict N704AL from ETOPS routes was Alaska policy, not a regulatory requirement, so it is unsurprising that FAA does not have a position on that decision.
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Old 9th Jan 2024, 13:32
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I wonder if it will end up being as 'simple' as the bolts weren't installed and the door was being held purely by the rollover until it eventually slipped out. Those small movements between the rollover and it's guide could explain a slow loss of pressure.
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Old 9th Jan 2024, 13:42
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Originally Posted by WillowRun 6-3
... In his response, Mr. Nolen did not mention the ETOPS certification of the incident aircraft which, unless I've badly misunderstood previous reporting, had been stated as the prinicipal reason - or one of the principal reasons - for limiting the incident aircraft to domestic, non-ETOPS routes.

The incident aircraft was ETOPS certfied, wasn't it? And the occurences of the pressurization problem indications were the main reason to take that aircraft off ETOPS service, weren't they?.
The aircraft was last in Honolulu on 26 December. You don't go to Hawaii without ETOPS.
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