Go Back  PPRuNe Forums > Flight Deck Forums > Tech Log
Reload this Page >

trouble 't mill?

Wikiposts
Search
Tech Log The very best in practical technical discussion on the web

trouble 't mill?

Thread Tools
 
Search this Thread
 
Old 17th Jun 2007, 12:54
  #1 (permalink)  
Thread Starter
 
Join Date: Jan 2007
Location: Kermedecs
Posts: 45
Likes: 0
Received 0 Likes on 0 Posts
trouble 't mill?

4 weeks and counting, can't remember where the pictures come from, but they show 787 barrel sections 41/5-19 mis-match, a recognized problem with this manufacturing method borrowed from the MV-22 fuselage manufacture method
BusinessWeek has learned that Boeing's engineers are wrestling with several significant technical and production problems that could threaten the scheduled 2008 delivery of the jetliner
At a time when Boeing has left itself with little margin for error, the wide-ranging series of glitches could create a domino effect if they aren't resolved quickly. The worst news: The fuselage section -- the big multi-part cylindrical barrel that encompasses the passenger seating area -- has failed in company testing. That's forcing Boeing to make more sections than planned, and to reexamine quality and safety concerns.

http://www.businessweek.com/magazine...5/b3989049.htm

+ Systems not installed.
+ Workmanship issues with the horizontal stabilizer.
+ Temporary fasteners that will have to be replaced.


Those are only some of what 787 workers at The Boeing Co.'s Everett plant face as the mad dash begins to get the first Dreamliner assembled and out the factory door by July 8.







Thirty Eight South is offline  
Old 17th Jun 2007, 14:37
  #2 (permalink)  
 
Join Date: Jun 2001
Location: Fragrant Harbour
Posts: 4,787
Received 7 Likes on 3 Posts
I suspect there aren't too many people in Seattle laiughing about Airbus' misfortunes with the A380 right now.
Dan Winterland is offline  
Old 17th Jun 2007, 14:52
  #3 (permalink)  
 
Join Date: Mar 2002
Location: Florida
Posts: 4,569
Likes: 0
Received 1 Like on 1 Post
Typical pre-production problems and probably far easier addressed (with a large hammer) than rerouting a gazzillion miles of wires.
lomapaseo is offline  
Old 17th Jun 2007, 15:14
  #4 (permalink)  
 
Join Date: Feb 2007
Location: England
Posts: 520
Received 320 Likes on 129 Posts
Are Boeing still designing a new airplane in the 21st century in INCHES?
Sallyann1234 is offline  
Old 17th Jun 2007, 19:21
  #5 (permalink)  
 
Join Date: Feb 2000
Location: UK
Posts: 789
Likes: 0
Received 0 Likes on 0 Posts
What's wrong with inches?
What about the (albeit 20th century space shuttle being in measures of roman chariots?
(Link to well-worn internet story!) http://www.seiyaku.com/reference/shuttle.html
A Very Civil Pilot is offline  
Old 17th Jun 2007, 20:49
  #6 (permalink)  
 
Join Date: Feb 2007
Location: England
Posts: 520
Received 320 Likes on 129 Posts
Yes that's an interesting quote, but doesn't really justify the design of a new aircraft in an obsolete measurement system (if that really is the case?).
Try this link instead:
http://mars.jpl.nasa.gov/msp98/news/mco990930.html
Sallyann1234 is offline  
Old 17th Jun 2007, 21:03
  #7 (permalink)  
 
Join Date: Oct 2004
Location: New Mexico
Age: 39
Posts: 43
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by A Very Civil Pilot
What's wrong with inches?
You must be that bald curmudgeon engineering prof who slapped me around with customary units I'd never heard of before but apparently are awful important to bald old people. Rankine what?
skiingman is offline  
Old 17th Jun 2007, 21:03
  #8 (permalink)  
 
Join Date: Sep 2000
Location: Darraweit Guim, Victoria
Age: 64
Posts: 508
Likes: 0
Received 0 Likes on 0 Posts
...doesn't really justify the design of a new aircraft in an obsolete measurement system...
Look a bit more closely, you'll see the ruler is metric, metric inches that is...
Spodman is offline  
Old 17th Jun 2007, 21:47
  #9 (permalink)  
 
Join Date: Jul 2006
Location: MAY vor
Posts: 327
Received 0 Likes on 0 Posts
They should have used Withworth.... I have several withworth spanners in my loft going spare..
Marvo is offline  
Old 17th Jun 2007, 22:10
  #10 (permalink)  
 
Join Date: May 2001
Location: London,England
Posts: 1,389
Likes: 0
Received 1 Like on 1 Post
far easier addressed (with a large hammer)
Rather hard to address anything made in carbon fibre with a hammer I would have thought
Max Angle is offline  
Old 18th Jun 2007, 07:39
  #11 (permalink)  
 
Join Date: Jul 2005
Location: Ask OPS!
Posts: 1,078
Likes: 0
Received 0 Likes on 0 Posts
Can't they just heat it up with the missus's hairdryer and smudge it into shape with an engineers thumb

Thats what my lad does with his (late) airfix models

Sheesh, all those engineering degrees outthought by a six year old
wobble2plank is offline  
Old 18th Jun 2007, 09:48
  #12 (permalink)  
 
Join Date: Dec 2004
Location: Brisbane
Posts: 206
Likes: 0
Received 1 Like on 1 Post
We should remember the Gimley Glider was partly caused by a SNAFU with non SI units
james ozzie is offline  
Old 18th Jun 2007, 11:01
  #13 (permalink)  
 
Join Date: Feb 2007
Location: England
Posts: 520
Received 320 Likes on 129 Posts
Isn't it time that aviation finally bit the bullet and standardised on SI units? How can such a safety-conscious industry continue to live with so many superfluous calculations and so many proven causes of error?
Sorry, I realise this is serious topic drift.
Sallyann1234 is offline  
Old 18th Jun 2007, 11:17
  #14 (permalink)  
Moderator
 
Join Date: Apr 2001
Location: various places .....
Posts: 7,187
Received 95 Likes on 64 Posts
Isn't it time that aviation finally bit the bullet and standardised on SI units?

Some of us might even opine that the sorry mess could best be corrected by going back to slugs and poundals ..... real units with some meat to them ...
john_tullamarine is offline  
Old 18th Jun 2007, 11:26
  #15 (permalink)  
 
Join Date: Jul 1999
Location: 58-33N. 00-18W. Peterborough UK
Posts: 3,040
Likes: 0
Received 0 Likes on 0 Posts
With you 100% there JT. See what Bony had to say about 'metrication'.

forget is offline  
Old 18th Jun 2007, 11:35
  #16 (permalink)  
 
Join Date: Mar 2006
Location: Choroni, sometimes
Posts: 1,974
Likes: 0
Received 0 Likes on 0 Posts
Yeah, let's have the rest of the world pennies and pounds, lefthand driving, fish and chips and a queen.....
hetfield is offline  
Old 18th Jun 2007, 11:45
  #17 (permalink)  
 
Join Date: Jul 1999
Location: 58-33N. 00-18W. Peterborough UK
Posts: 3,040
Likes: 0
Received 0 Likes on 0 Posts
Location Sydney? You've already got three out of four.
forget is offline  
Old 18th Jun 2007, 11:58
  #18 (permalink)  
 
Join Date: Mar 2006
Location: Choroni, sometimes
Posts: 1,974
Likes: 0
Received 0 Likes on 0 Posts
Yeah, the $ must be an accident, don't know 'cause not very good in history
hetfield is offline  
Old 18th Jun 2007, 12:12
  #19 (permalink)  
 
Join Date: Feb 2007
Location: England
Posts: 520
Received 320 Likes on 129 Posts
Some of us might even opine that the sorry mess could best be corrected by going back to slugs and poundals ..... real units with some meat to them ...

It's relatively unimportant which standard is used. The key thing is that everyone uses the same one.
Since almost every country has adopted SI units, and the great majority of the world's population are taught in them, surely it is time that a great international industry fell into line. Not for the sake of appearance, but because of the undoubted benefits of efficiency and safety that will follow.
My original question is still unanswered - is the 787 really being designed in inches?
Sallyann1234 is offline  
Old 18th Jun 2007, 13:18
  #20 (permalink)  
 
Join Date: Sep 2002
Location: La Belle Province
Posts: 2,179
Likes: 0
Received 0 Likes on 0 Posts
If it is, its probably safer that way.
There's no especial risk in any given system of units; it's mixing systems that causes issues. Which would be riskier - sticking to inches and 'thou' on the Seattle production line, or having a switchover to millimetres - likely on just one programme at that.
"Gee, what's the standard tolerance, 10 (thou) mil?". NASA's inadvertent collision with Mars wasn't because of using metric or imperial - it was using BOTH that caused it. Sticking to what you know is often a good idea.
Mad (Flt) Scientist is offline  


Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.