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Qantas 744 Depressurisation

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Qantas 744 Depressurisation

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Old 27th Jul 2008, 01:38
  #401 (permalink)  
 
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my sources tell me that all of VH-OJK's Heavy Maintenance has been carry out on Australia's soil this aircraft has never been to an outside MRO.

This you can count on as being fact
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Old 27th Jul 2008, 02:00
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Machaca

Sleeping Freight Dog -- a closer look shows no bottle under the earlier spotted (Broadreach & Leodis737) frame section that ended up inside and turned around:
I'm not familiar with the terminology being used here. Are you suggestiing that what we see is a piece of outer skin or rather an interior bulkhead
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Old 27th Jul 2008, 02:18
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DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2008-0410; Directorate Identifier 2007-NM-362-AD;
Amendment 39-15485; AD 2006-12-10 R1]

RIN 2120-AA64

Airworthiness Directives; Boeing Model 747-400 Series Airplanes




Preamble Information
AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).


ACTION: Final rule; request for comments.

SUMMARY: The FAA is revising an existing airworthiness directive (AD) that applies to certain Boeing Model 747-400 series airplanes. That AD currently requires inspecting the support bracket of the crew oxygen cylinder installation to determine the manufacturing date marked on the support, and performing corrective action if necessary. This new AD retains all the requirements of the existing AD and expands the applicability of the existing AD to include certain airplanes that are not on the U.S. Register. This AD results from a report indicating that certain oxygen cylinder supports may not have been properly heat- treated. We are issuing this AD to prevent failure of the oxygen cylinder support under the most critical flight load conditions, which could cause the oxygen cylinder to come loose and leak oxygen. Leakage of oxygen could result in oxygen being unavailable for the flightcrew or could result in a fire hazard in the vicinity of the leakage.


DATES: Effective May 7, 2008.

The Director of the Federal Register approved the incorporation by reference of a certain publication listed in the AD as of May 7, 2008.
On July 17, 2006 (71 FR 33604, June 12, 2006), the Director of the Federal Register approved the incorporation by reference of Boeing Special Attention Service Bulletin 747-35-2114, dated December 19, 2002.
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Old 27th Jul 2008, 02:25
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Some posters have alluded to other subsequent failures in this plane.

Does this relate to the cockpit avionics faiiling ?

Pilot relies on skill to land crippled jumbo - Travel - smh.com.au
QANTAS pilot John Bartels landed his stricken passenger jet manually after the auto-pilot and instrument lights were rendered useless by an onboard explosion (sic).
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Old 27th Jul 2008, 02:29
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Imeo,

the plane is made up of basically stringers and Frames, the stringers run the length of the aircraft, and are connect to the Frames, The frames are the major piece of superstructure that go are the circumference of the Aircraft.

It would appear at first look at these pictures that there is a peice of frame that looks like it has broken away and is sitting at the bottom af the hull breach.
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Old 27th Jul 2008, 03:17
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Can everyone stop with the "Corrosion under the galley" statements.

Fact. The galley is aft of door 2 right.

LAME 19 years.
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Old 27th Jul 2008, 03:21
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Lomapaseo

I'm not familiar with the terminology being used here. Are you suggestiing that what we see is a piece of outer skin or rather an interior bulkhead


Frames are the "hoops" that run the circumference of the fuselage, and to which the longitudinal stringers are connected. The skin panels are then attached to them both.

Yes, it appears to me that object in question is a piece of frame, or a length of skin with a stringer attached that is bent 90º to appear on edge.
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Old 27th Jul 2008, 03:51
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Machaca

Frames are the "hoops" that run the circumference of the fuselage, and to which the longitudinal stringers are connected. The skin panels are then attached to them both.

Yes, it appears to me that object in question is a piece of frame, or a length of skin with a stringer attached that is bent 90º to appear on edge.
OK, I was using the word bulkhead for what you call a frame. But I'm still having trouble resolving from the incident picture what you show in the reference picture that you just posted. Could you circle or other wise identify on your reference picture what we think that we are looking at in the incident picture. My belief is this is critical to the chicken and the egg of what failed first
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Old 27th Jul 2008, 04:00
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Yes, it appears to me that object in question is a piece of frame, or a length of skin with a stringer attached that is bent 90º to appear on edge.
So I guess the question is, did the frame at the bottom of the picture that has been twisted 90° get that way before the explosion, or as a result of the cargo shifting after the hull has been sucked into the void?

(edited with frames in correct location)


Last edited by peter mcgrath; 27th Jul 2008 at 05:19.
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Old 27th Jul 2008, 04:18
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Hey Machaca,

The oxy cylinder we think we are seeing is lying flat horizontally actually on top of the "frame" section you guys are discussing. Go to the absolute lower left corner of the torn skin opening and you can just barely make it out (under Peter's added word "frame".) In the bottom aft corner you can see what appears to some of us as the bottom of the composite bottle (far different from the appearance of the bottom an older style metal bottle.)

See it?

Main Oxygen cylinders on 747-100's and 200's were white, when I flew it. A walk around bottle would be green and is not a part of this conversation.
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Old 27th Jul 2008, 04:22
  #411 (permalink)  
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The oxygen cylinder assemblies each include a slow openeing shutoff valve, a pressure gauge, and a safety outlet device which bursts before pressure reaches a value that could damage the cylinder, tubing or components. The safety outlet device outlets are manifolded to a line which runs to an overboard discharging port in the airplane skin.



I find it difficult to reconcile the above facts with the bottle burst theory.
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Old 27th Jul 2008, 04:31
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Entries on an online aviation forum going back to February revealed that rust had been found during a refurbishment of the 17-year-old aircraft.
One of the posts spoke of "serious corrosion issues" that had delayed its launch date back into service.
"Let's keep our fingers crossed and hope OJK [the aircraft's identification] recovers from her plastic surgery," the forum writer added.
Quote from NZ herald, theyre watching
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Old 27th Jul 2008, 04:50
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The passenger oxygen bottles are restrained in cradle type racks, securely fastened in a horizontal position in the ceiling of the forward cargo compartment. Suggestions of cylinder damage from mishandled cargo or pallet loading is not likely.
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Old 27th Jul 2008, 04:57
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quote from news.com.au :

Qantas ordered to inspect oxygen bottles | The Daily Telegraph

QANTAS has been ordered to urgently inspect every oxygen bottle aboard its fleet of 30 Boeing 747s after a mid-air explosion forced a jumbo to make an emergency landing in the Philippines on Friday.
The Civil Aviation Safety Authority (CASA) expects the inspections to begin by tomorrow and be finished within a few days.

CASA spokesman Peter Gibson said Qantas would be asked to check each oxygen container and the brackets holding the containers.

"It will be a visual inspection and it is a precautionary step," Mr Gibson said.

"The inspection will take a couple of hours for each plane so it will take a few days to do them all."
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Old 27th Jul 2008, 05:06
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Peter -- great image!

Pacplyer -- do you see a bottle end in the photo in post #393? I'm trying to see it, but I'm not making it out.

HotDog -- yes, the bottle supports which are the subject of an AD!

Like our beloved aircraft, even top quality bottles engineered, manufactured and serviced to high standards can fail.
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Old 27th Jul 2008, 05:15
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Video footage

All this mobile phone footage - and I thought mobile phones were all supposed to be switched off in flight.


Maybe the "explosion" was triggered by a passengers mobile phone
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Old 27th Jul 2008, 05:49
  #417 (permalink)  
 
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The oxy cylinder we think we are seeing is lying flat horizontally actually on top of the "frame" section you guys are discussing. Go to the absolute lower left corner of the torn skin opening and you can just barely make it out (under Peter's added word "frame".)
I'm not sure if there isn't actually a second frame (above & below my word "frame") that looks like it has been sliced off at the same horizontal position and pushed 90° just like the frame next to it... same chicken or egg question though...

How much force would be required to slice through 2 frames like that though - and the edges appear to be cleanly sliced through...
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Old 27th Jul 2008, 05:55
  #418 (permalink)  
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HotDog -- yes, the bottle supports which are the subject of an AD!
Correct, except for the fact that the AD is in respect of the Crew Oxy bottles which are situated immediately aft of the aft sill of the Fwd Cargo door at STA700. The hole in the fuselage is at STA950.

SUMMARY: The FAA is revising an existing airworthiness directive (AD) that applies to certain Boeing Model 747-400 series airplanes. That AD currently requires inspecting the support bracket of the crew oxygen cylinder installation to determine the manufacturing date marked on the support, and performing corrective action if necessary. This new AD retains all the requirements of the existing AD and expands the applicability of the existing AD to include certain airplanes that are not on the U.S. Register. This AD results from a report indicating that certain oxygen cylinder supports may not have been properly heat- treated. We are issuing this AD to prevent failure of the oxygen cylinder support under the most critical flight load conditions, which could cause the oxygen cylinder to come loose and leak oxygen. Leakage of oxygen could result in oxygen being unavailable for the flightcrew or could result in a fire hazard in the vicinity of the leakage.

Last edited by HotDog; 27th Jul 2008 at 06:05.
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Old 27th Jul 2008, 05:55
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The bottles are a major maintenance item only. I don't remember any hatch or access to that part of the aeroplane.
Unless I'm going colourblind, the large green bottles on QF are easily accessible from the inside of the cargo via press-stud & zipper secured fabric panels (glassfibre tape may be seen covering the press studs for extra smoke/fire protection). Green indicates breathing oxygen, rather than pure oxygen. Bottles on QF are occasionally removed for inspection, but as a rule, they are left undisturbed. Qantas tops up its oxygen via a fitting just forward of the Forward Cargo door. In North America, regs makes things rather difficult for servicing as the bottles have to be removed to be topped up. They are somewhat larger than scuba tanks and can be quite heavy and awkward to handle in a confined space.


a times online article indicated that the pilots had trouble with their oxygen supply...and that there was a secondary supply
There is no secondary supply other than the portable bottles in the cockpit (one on the bulkhead, one inside a stowage bin with roll-down door).

Even the so-called Boeing spokesperson got things wrong. There are definitely not "dozens of bottles".
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Old 27th Jul 2008, 05:56
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What sort of corrosion protection is used on the inner surface of the pressure hull? The photo of the piece of metal which has been twisted outwards seems to be bare metal (which I'm positive can't be right, eg must be alodined or etch primer) where an overlay of brown material (paint?) has been eroded.
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