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-   -   Fire warnings - an intellectual debate on this contentious subject (https://www.pprune.org/rotorheads/572664-fire-warnings-intellectual-debate-contentious-subject.html)

Geoffersincornwall 3rd Jan 2016 20:51

Fire warnings - an intellectual debate on this contentious subject
 
The AW139 is unusual insofar as the Flight Manual provides an additional line in the proposed drill for Engine Fire In Flight that really needs further explanation but that explanation, it appears, is absent. That line says "Confirm engine fire". The lack of explanation has led to ambiguity in the way the drill should be interpreted. It appears that the consensus at the ATO is that the drill should always be completed as printed regardless how you answer the question posed by that line - is there a real engine fire..... or not?

Here is an interesting intellectual puzzle. Imagine two AW139's flying around IMC over the mountains, there's no radar service available and the cloud goes all the way down to the mountain tops and halfway to the valley bottoms.

Both aircraft have an engine fire warning and the crews begin the drill as per the QRH. One captain proceeds to adopt the 'as taught' procedure and arrives at the end of the drill with no more fire extinguishers but the light remains on. He knows that this could mean the fire is still burning or it could mean that it was a false warning and there never was a fire. Either way he is duty bound to follow the QRH drill or suffer the consequences of a subsequent legal case should his attempts at survival be only partially successful and passengers die as a result. He must now obey the strict instructions in the QRH to LAND IMMEDIATELY. This requires a descent 'at once' and implies that any risk is a lesser risk than staying airborne. Although he has doubts about the sense of his actions he is committed to obeying the book rather than his instincts. He begins a descent towards the mountains and trusts to luck.

The second captain has spent hours debating this very subject and his mind is prepared for a different analysis. Upon reaching that line in the drill the captain calls a halt and asks for help from crew and pax in confirming that there is a genuine fire. There are no signs on the instrumentation, no smells, no signs no smoke (actually ionic emissions) being detected in the baggage bay. Both pilots take turns to loosen their harness and open their doors to peer outside, no external smoke or flame visual from the engine bay area. He knows that if he takes the drill beyond that critical line he will be committed to the possibility of a forced descent as he too is a believer in the discipline of the checklist and if he gets to the line that says LAND IMMEDIATELY then he too will make a forced descent. He waits, still no signs of fire other than the lights. He's descends to MSA in preparation and LANDS AS SOON AS POSSIBLE. At any stage he is prepared to extend the drill beyond that critical line should the fire turn out to be real.

Who was right?

G

Sir Korsky 3rd Jan 2016 21:07

Can they fly single engine to the nearest airport with a suitable instrument approach?

Rotate too late 3rd Jan 2016 21:20

G,
If I may, most types I have flown have also had the line - check for signs of fire- and certainly, if it hadn't got that particular line then it certainly has been taught to me or, if you prefer, implied. I believe it is with the belief that no system is infallible and therefore, it remains with the aircraft captain/crew to come to the conclusion that there is a threat to the aircraft. Therein lies the reason for the big bucks!
Nothing that I have experienced in aviation has happened in such a timeframe that there hasn't been time to take that "condor moment" in order to achieve the aim - that of getting the people you are responsible for on to terra firma and for you to walk through the door that evening and tell your tale.
Me personally, I'd make bloody sure before pulling levers/ pressing buttons that could quite easily put in a bad place. No external influence of a legal nature would have any bearing on my decision, of that I can assure you.
Better to be judged by twelve than carried by six......
Nice thought provoking post BTW :ok:
RTL

Geoffersincornwall 3rd Jan 2016 21:25

Sir K
 
That's effectively what the second guy did for one of the engines, (the one with the indication of fire) would have been at idle.

To secure the engine completely would take the second captain beyond the line in the drill that asked for confirmation of the engine fire. Once passed it he would have been committed to the possibility of a forced descent in cloud into the mountains because the drill is adamant in it's assertion that the pilot lands immediately, at once.

The second guy stuck at the line that called for confirmation of the engine fire and went no further, waiting for evidence, other than the lights, that there really was an engine fire. His wider experience led him to take a sceptical view of all complex electrical and avionic systems. He wanted some hard proof that if he was going to put everyone on board through the extremely risky descent then it would be justified. The first guy was a slave to the drill and was more concerned about his possible day in court.

RTL - just caught your post. I teach at a factory school and the policy is 'follow the checklist'. As a weary 'old hand' I think a lot more like you do but will have to go on teaching by the book. Yes I hope it does provoke some thoughts, thanks.

G.

Rotate too late 3rd Jan 2016 21:35

G
That's what crew rooms are for!!! ;)
Sadly a diminishing environment......
RTL

SASless 3rd Jan 2016 21:54


Either way he is duty bound to follow the QRH drill or suffer the consequences of a subsequent legal case should his attempts at survival be only partially successful and passengers die as a result.
Every Authority I have flown under has always had a nice Escape Clause written into the Regulations.

For the FAA it is as follows:


§91.3 Responsibility and authority of the pilot in command.

(a) The pilot in command of an aircraft is directly responsible for, and is the final authority as to, the operation of that aircraft.

(b) In an in-flight emergency requiring immediate action, the pilot in command may deviate from any rule of this part to the extent required to meet that emergency.

(c) Each pilot in command who deviates from a rule under paragraph (b) of this section shall, upon the request of the Administrator, send a written report of that deviation to the Administrator.

Now however one wishes to argue it.....when I am the PIC and I have to make a decision or set of decisions that directly affect the safety of the Aircraft, my Passengers, Me, and people on the Ground....I call the Shots based upon my best training, experience, and knowledge of the factors I have to draw upon.

The Checklist is a piece of Paper written by folks seeking to cover their own Ass and is massaged by Lawyers.

Their interest is not necessarily coincidental with yours as the PIC if for no other reason their Ass is sat in a comfy chair in some fancy office somewhere and not in the Cockpit with you.

Refer to Sasless Rule One: "Ass, Tin, Ticket!".

Do what is best for what is setting on your Wallet and generally you will do right.

If you have to use up that Airframe to protect what is setting on your Wallet...the Boss can replace that machine.....and if the Authority doesn't like you decision and you are there to see them take your License.....you can take up Transcontinental Truck Driving for the time you are out of the Cockpit.

Fire Warning Systems in Helicopters are not renown for their infallibility particularly with secondary indications of Fire.

In the situation described....over mountains obscured by Cloud...and a for real fire that will not go out even after all the drills are done....well sometimes Fate smacks you right between the Eyes.

BOBAKAT 3rd Jan 2016 22:02

how many of you have had a "real" engine fire and how many have been false engine fire alarms?

The role of a pilot is to manage at best ....

Cows getting bigger 3rd Jan 2016 22:03

Diagnose - that doesn't mean blindly believe the red light.
Options - what are the variables? If I'm in the granite infested cloud I'm less inclined to shut down an engine that is providing power without smoke.
Decide - choose one of your options.
Act - get on with your chosen option.
REVIEW - is it going to plan? Probably the most important bit of the whole process.

PS. I've lost count of the number of binned/abridged sorties I've had due to sensor error. I've yet to have an engine fire.

Mark Six 3rd Jan 2016 22:05

Geoffers,
You are quoting (correctly) from the EASA RFM. The CHC ECL however, includes a further step prior to LAND/DITCH IMMEDIATELY as follows:

If warning remains illuminated and there are positive signs of fire other than the fire warning:
LAND/DITCH IMMEDIATELY

and,

If warning extinguishes, or there are NO positive signs of fire other than the fire warning:
Land as soon as possible

This is hardly a new issue and certainly not exclusive to the AW139. ECL's for many types, for many years have advocated land/ditch in the event of a persistent fire warning, and it's always been up to the aircrew to make the "best" decision commensurate with the circumstances and not just blindly follow the checklist regardless of the consequences.

HeliComparator 3rd Jan 2016 22:36

I'd do whatever I thought was best at the time, taking into account the historical reliability of the fire warning system. For example in the Super Puma family the ratio of false fire warnings to real ones was probably a couple of hundred to one.

In the case you mention, if you get it wrong you die and so don't have to face any repercussions. If you get it right and everyone is OK it's unlikely you would be sued for failing to dollow the ECL.

It's a win-win situation!

Geoffersincornwall 3rd Jan 2016 23:54

Mk 6 et al
 
I am quoting correctly. What CHC have is a proper ECL, the kind of thing you would find in an FCOM.

I am unfortunately bound to teach the party line uninfluenced by a lifetime of SASLESS-like experiences. If this consensus continues then maybe I'll stick my hand up at the next Standards Meeting.

G.

SASless 4th Jan 2016 01:40

We had the same problem at a Sim School I taught at....never mind reality....teach strictly according to the approved syllabus using exactly the approved phraseology.

I can see a need for Standardization but Industry Best Practices should be a part of that.

Compound that with the "Dipped Shoulder Syndrome" and sometimes the outcomes were not as optimum as we would like.


Another one of these Topics we might dredge up again is Engine Malfunction Analysis and the most useless Diagnostic Instrument known as the "Torquemeter".

Gray 14 4th Jan 2016 02:11

Fire
 
Geoff,

The scenario you presented sounds like a flight from Douala to Yaounde.

Or outbound to Ngaoundere. How many times I reviewed emergency procedures out there where there were few if any alternate options.

Those situations still exist in some parts of the world so not a far-fetched "what if".

BOBAKAT 4th Jan 2016 03:07

One day, many yeras ago, during a ferry flight of 140 nautical miles over the southPacific Ocean, alone in a single engine, I got to lighting the red "low-pressure engine oil". I drop the pitch down to going autorotation and light go off. . . . I check my gauges , everything was fine. I put the pitch up slowly up to 14 ° (14.5 ° cruise) the light stays off. I check again the oil pressure gauge and oil Temp : eveything is fine,
Oil pressure a little weak, but in the green arc.
I concluded that it is a sensor problem but without understanding the relationship with the pitch ....
I was 50 NM from the nearest land, so I continue my flight and climb a little be to keep some air under my ass . I continue and monitoring gauges.
10 minutes later, the light turns back on "LOW PRESSURE OIL" again I put pitch down slowly and at 13.5 ° light goes out .... I confirms the sensor failure but one more time i don't understand why ?
I ask for a short circuit and maintaining an angle of autorotation during most of the descent.
When i land, the mechanic came to me .I cut the turbine and she stop in few seconds ...
The mechanic ask me " Where is the engine oil ?"
After check of the turbine, it was An internal seal had gone in flight and I had burned all the oil through the turbine .....
In this case, i apply totally the manual about a LOW Pressure oil gauge failure ... And i am very lucky ... maybe few minutes or seconds more and the engine cut off in flight... Maybe no...

the coyote 4th Jan 2016 03:09

Of the 3 fire warnings in flight I have had, all were found to be false indications from detector and wiring faults. Still I would have to find good reason not to act on a fire warning and shut it down.

In the situation you describe, I would shut it down and fire both bottles and then continue flight OEI to the nearest landing site where I could safely get visual. Descending towards mountains in IMC with an aircraft still capable of flight is madness in my opinion, and I would only do this if I knew for certain that we were on fire and unable to contain it.

My logic would say this:

If it were a real fire, then hopefully two bottles have extinguished it and even if they haven't it should hopefully burn itself out before breaching the engine bay. (Remembering that those engine bays are required to be able to contain a fire for a period of time to meet certification standards.)

If it were a spurious warning, oh well all I have done is shut an engine down and some maintenance is required.

In my view, the chance of a real fire continuing to burn with nothing but a fire warning as the only indication is highly unlikely.

"Rules are for the obedience of fools and the guidance of wise men." -Harry Day.

AlfonsoBonzo 4th Jan 2016 05:20

I have spent considerable time thinking about this. There was an article written by Nick Lappos on engine fires hovering around the sim in WPB some years ago. It was a very interesting read mentioning additional indications and false warnings. I never got a copy but if anyone has I link please share.

In the case of confirming an engine fire on the AW139 the tail camera would be one of my first choices of gathering more info.

Geoffersincornwall 4th Jan 2016 07:05

Coyote
 
I can see you are leaning my way but to do the drill means you end up reading the last line in the checklist which tells you to LAND IMMEDIATELY. If you do anything else but make that crazy descent then you are unquestionably going against the checklist. By stopping the drill at the line that requires CONFIRM ENGINE FIRE and going no further until you see positive signs of fire you remain in compliance with the checklist. That is a possible way out for the factory instructor as it combines the wisdom of experience with the technical correctness of the drill. Any takers?

Here at the factory school where we all try to teach the same thing and going against the checklist is forbidden we need a workable policy. You can see my dilemma.

Experience over obedience or vice versa?

Memorable quotes generated by this thread so far:

"Rules are for the obedience of fools and the guidance of wise men"

and

"Better to be judged by 12 than carried by 6."

Along with the reminder from SAS about the FAA regs on the role of the aircraft commander.

G. :confused:

Fareastdriver 4th Jan 2016 09:34

I have had numerous false fire warnings and a couple of real ones. At one time I took off with both fire lights on. (That should stir it!)

Believe me: You KNOW when a gas turbine catches fire.

Shackman 4th Jan 2016 10:55

Unfortunately, in many cases it is a 'damned if you do, damned if you don't' scenario for the subsequent inquiry, and has led to much crew room discussion.

'Check for signs of fire': great in most circumstances, but remember the sensors are (generally) around the engine bay and it could be something else. A hot gas leak - should go out at low power so may be a good indicator, but is it doing any other damage?

Like Fareastdriver I too know what a real turbine fire looks (and sounds) like, but not the insiduous problems, although I have also seen the results. Spurious warnings are much more common, particularly in wet conditions, but I've only had two real fires on rotary - one was indicated but accompanied by a loud bang and associated indications; the other was a call from the back - 'hey capt, did you know the port engine's burning?'. Both times I was also well placed for a land immediately situation, but for a few of the spurious ones I was IMC and took the other line with 'no other signs'. It doesn't half concentrate the sphincter though.

the coyote 4th Jan 2016 11:14

Geoffersincornwall, I understand your dilemma. But I'll take going against the checklist over a good chance of flying into a mountain any day. Alarm bells ring for me if a pilot is letting the legal implications of non compliance with a CHECKLIST prevent them from acting on a fire warning IMC over mountains.

In your specific example, I think there is a good case to amend the checklist detailing a course of action should the fire not be confirmed.

However the checklist also says a 1 or 2 minute cool down run prior to shutdown. If you landed a helicopter immediately say, due to an fire in the cabin (I haven't seen a checklist for that), would you sit there complying with the cool down run?

Blind compliance is not the answer for all possible scenarios, and there will never be a checklist for every scenario possible. We are there for a reason, and one being perhaps the ability to reason and sometimes make choices in the best interests of safety when either there is no checklist or the checklist just isn't adequate or appropriate for the given situation.

In my view we should continue to view the checklist as an aide memoir, and not a legal contract. The regulator and operator can mandate the level of compliance with it, and the exemptions justified in the best interests of safety.

Otherwise are we not only designing the pilot out of the cockpit, but also legislating them out of it?

Max Contingency 4th Jan 2016 11:31


Imagine two AW139's flying around IMC over the mountains.....Both pilots take turns to loosen their harness and open their doors to peer outside
:= That is a bad move in practice. You won't get a 139 pilot door closed again at or above instrument Vmin (many pilots have tried this after having a cockpit door CAS warning). It's not like a cabin door that is designed to be opened in flight. The distortion on the airframe and the door coupled with the venturi effect pulling the door away from the airframe mean that you will take one pilot out of service while they hold on to that door until you can achieve a landing or a hover to close it properly.

If in VMC, you can make a steep turn through 90 degrees and look to the side for a smoke trail as confirmation of fire.

SASless 4th Jan 2016 11:38


Remembering that those engine bays are required to be able to contain a fire for a period of time to meet certification standards.)
How did they test those certification standards you reckon?

You really willing to hang your Hat and Ass on the Authority and Manufacturer to grant you a fixed amount of time to fly around with a Fire blazing away?

If you do....I have a Real Estate deal on some beautiful Lots in South Florida that you just should not pass up!:ok:

Geoffersincornwall 4th Jan 2016 11:49

Coyote
 
That's all agreed but the factory school has a special status as all it's customers will point the finger and say 'you taught us to do it this way'.

You may not like the presence of the lawyer sitting on our shoulders but he is there nonetheless and I am duty bound to do what he says or go and find another job.

We are not hindered by the wording of the checklist but we are stuck with the current interpretation of those words. We could be more enlightened in that respect but those that decide policy need to be persuaded of that.

G. :{

SilsoeSid 4th Jan 2016 12:47

EC 135 P2+ FLM page 61/155


3.1.1 Basic rules

These procedures deal with common emergencies. However, they do not prevent the pilot from taking additional action necessary to recover the emergency situation.

Although the procedures contained in this Section are considered the best available, the pilot’s sound judgement is of paramount importance when confronted with an emergency.

To assist the pilot during an inflight emergency, three basic rules have been established:
1. Maintain aircraft control
2. Analyse the situation
3. Take proper action

NOTE It is impossible to establish a predetermined set of instructions which would provide a ready-made decision applicable to all situations.
The problem with someone saying 'you taught us to do it this way', is that when it comes to it there probably isn't anything to back those words up.

[email protected] 4th Jan 2016 13:03

So, presuming you have followed the checklist correctly, you will have isolated the fuel to the engine from outside the firewall, shutdown the engine mecanically and electrically and punched one or two loads of extinguishant into the engine compartment - what inside that firewall is actually going to keep on burning?

SASless 4th Jan 2016 14:24

In Theory....nothing.



Has the fire gotten outside of the Containment area or not?

How do you know?

[email protected] 4th Jan 2016 15:26

You don't but your fire sensors are inside the containment area anyway (other than baggage compartment).

If you deal with the initial fire warning promptly then nothing should be able to escape the containment area - save an explosive failure of the engine in which case all bets are off.

SASless 4th Jan 2016 15:54

S61, vicinity Bournemouth UK, 2002 (AW FIRE) - SKYbrary Aviation Safety

82 Seconds from the Starting Bell to the Landing!

[email protected] 4th Jan 2016 16:03


"The No 2 engine had suffered rapid deterioration of the No 5 (location) bearing of the free turbine, causing failure of the adjacent carbon oil seal and mechanical interference between the Main Drive Shaft Thomas coupling and the Engine Mounting Rear Support Assembly tube, which completely severed the support tube.
A severe fire, outside of the engine fire zone, was caused because the released engine oil was ignited either by this mechanical interference, or by contact with the hot engine exhaust duct.
as I said - all bets are off with a catastrophic or explosive failure - I remember this incident well and the aircraft was burned out completely - lucky boys.

Sir Korsky 4th Jan 2016 16:48

Now applying this situation to the original question, I think you'd be taking a wild ride down through the white stuff. Scary thought.

FC80 4th Jan 2016 16:54

Fareastdriver - for those of us who have had the good fortune never to experience a gas turbine engine fire, please enlighten us on how come they were so obvious? :ok:

ericferret 4th Jan 2016 17:07

I thought UK 332's had mirrors fitted to give the crews a visual of the engine bay and transmission areas. Wouldn't be difficult to fix on a 139.

I believe this image shows them fitted at the top of the doors?

https://www.google.com/search?q=supe...wPXX_awVbDM%3A

oleary 4th Jan 2016 17:28

False fires lights
 
After 18K hours on R/W and 4.5K hours on F/W I have had many fire lights.

UH1, BH04/05/212/214ST, SK55/55T/58/58T/61/76, King Air,etc.

Not ONE was a real fire.

I had a chance to run that Poole incident in the Bournemouth 61 sim. They also experienced loss of hydraulics indications but I cannot recall the exact sequence. In any event, due to fire damage up top all hydraulics were lost just at touchdown.

It was an especially fun exercise for those who are sim instructors. One would never be so cruel as to give some poor sap multiple, supposedly unrelated, failures :)

HLCPTR 4th Jan 2016 18:11

Specifically for the AW139, the RFM contains this disclaimer:

EMERGENCY LANDING GUIDANCE
Throughout this Section, three terms are used to indicate the degree of urgency with which a landing must be effected. In cases where extremely hazardous landing conditions exist such as dense bush, heavy seas or mountainous terrain, the final decision as to the urgency of landing must be made by the pilot.


As to the "confirm fire" part of the procedure, I always ask "What's burning?". Logically, there are three options: Fuel, Oil, or Electrical. Any of those three should provide supporting information such as fluctuating fuel press or engine oil press. An electrical (generator) fire would also have accompanying problem indications on the electrical panel and/or CAS.

It's also helpful to remember that titanium is used in and around the engine bays and that the material is required to withstand/contain the fire for 15 minutes in a transport category helicopter. Hopefully, it can be extinguished long before that or a landing can be affected if it does not.

jellycopter 4th Jan 2016 18:23

I'm guessing your AW139 has a decent moving map GPS with terrain info?

Descending through cloud to a valley bottom isn't as risky as it used to be in such an emergency.

JJ

Rotate too late 4th Jan 2016 18:30

A certain OC at 660 Sqn was discussing this subject with us studes at the time of his upgraders, he pointed at one of my commissioned cohort...."you, give me a positive sign of fire!"
"Blistering and redness on the back of my neck sir!"
To be fair he accepted and moved to the next victim, I mean student....

MightyGem 4th Jan 2016 18:53

I had a Fire caption during a start on a Lynx. After informing the twr, I started to exit the aircraft to "check for positive signs of fire", telling my student to shut down but do NOT set off the extinguisher. There was no fire but he set of the extinguisher anyway. :ugh:

Non-PC Plod 4th Jan 2016 19:06

May Dad tells the story of a fire warning light he had in a Meteor jet in the 50s. The FRCs said something along the lines of "Point the aircraft out to sea and eject". That was a scarier proposition than staying in the aircraft which seemed to be flying OK. After landing, the techs told him not to worry... Meteors did that all the time!!!
The decision as to whether to treat the fire as real our not could be coloured by how scary the alternatives are.
In a LPC recently, I saw a candidate decide that an engine fire indication was not real simply because the engine oil temp remained OK!!!!! Continued as if nothing had happened, no TEM at all!

cyclic 4th Jan 2016 19:09

The Bolkow would quite often give you a fire warning as soon as the battery went on. The only way to stop it was to start the engines and dry out the sensors...

HLCPTR 4th Jan 2016 19:22

The old BO also used to give you a Fire Warning when hovering about with a tailwind on a hot day.

Then there's the models with "flame flicker" detectors which just loved to go off due to rotor blade flicker in the sun.

Not to forget a particular model which reacted poorly to a cell phone near the baggage detector.

:)


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