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-   -   EC135 (https://www.pprune.org/rotorheads/189945-ec135.html)

Brilliant Stuff 9th Mar 2012 19:49

In the UK there are at least 4 10.000FH airframes though two are waiting for new owners and one is hangared for when the rainy day comes....and the other is busily flying.

WLM 23rd Mar 2012 04:37

Hi
Just completed a C of A on T2+ under the local Aviation Regulator guidelines and we had a strange FADEC/FLI event as follows:

While on ground, engine to be tested goes to Flight, other to idle
Engine to be tested goes to Manual mode selector
CAD say ENG Manual for engine in test
then u decrease fuel flow by twisting the correct engine grip
Check Low RPM light and audio
Twist grip back to Neutral, stabilize N1
Switch Off engine with selector
wait for N1 = 0%
Engine selector back to Normal (not Manual)
Fadec off
Fadec on
Restart the engine

Now that's where it goes pear shape: Both N1 needles on FLI will go up and down like crazy... pulling a bit of collective does not settle them..
Only way is to shut down both engines and restart as normal

When we checked the second engine as per the above description, we had the same problem and had to shut down both engines again

Since then no further issues, the C of A was completed without a hitch; I queried the EC engineers, but they only have experience on P&W engines, and never had this issue come up with a P&W.

Any ideas?:confused:

TeeS 23rd Mar 2012 09:00

Hi WLM - are you sure line 6 of your procedure is correct? I am not at work at the moment but I think you shut the engine down with the manual throttle in the min flow position. I will check when I get in the office later.

Cheers

TeeS

CS-Hover 23rd Mar 2012 10:40

It's the other engine still running? It's somewhere written that you shouldn't switch either FADEC off with an engine running so don't loose cross talk capabilitie...... Not written exactlyin this words, but generally idea, not enough time seating in one :(

On OEI conditoon, after safe engine shutdown (of "failed" engine), both FADEC stay in ON position, by the same reason....

Know of a problem in one FADEC (Eng 1 Fadec MInor), that was "only" a cable connection problem to the other engine (Eng 2) - lot's of "crosstalk" going on :O

TeeS 23rd Mar 2012 11:23

Hi again WLM

Can you advise what the actual check is for? ie preference injector check, bleed air heating check etc. You also say this is being done under the local aviation regulator guidelines - is this check something they have made up, or is it in the manufacturer's maintenance manual?

Cheers

TeeS

WLM 24th Mar 2012 06:07

Hi guys

Thanks for the reply; well it is a procedure written by the local Aviation Regulator (Eurocopter Malaysia) for performing a Certificate of Airworthiness on EC135T2+

This procedure say: Condition,engine to be tested in "flight, other to "idle"

I guess it is for injector check; but TeeS, I think you made the right point about the twist grip should be turned to "min" , stabilized, then Eng selector to Off

When I read the procedure again I think the mistake was made as follows in writing up the procedure:

Line 6 says Turn twist grip to Neutral (on my collective T2+, it means back to center mark or full fuel flow)

It should really say :turn twist grip to "minimum" to ensure no flame out?
Then switch engine selector to off?

I don't know; they have about 10-15 EC 135 P2 here, and nobody has ever said anything negative about the procedure;maybe I need to check the markings on the collective of a P2 powered 135?

:ugh:

RVDT 24th Mar 2012 11:49

WLM,

Working from the approved manufacturers maintenance manual chapter 05-62-00,6-3 which is actually part of the Functional Check Flight but performed on the ground.


WARNING Please note that the current IETP is Rev 19.01 dtd 2012.03.05. The quoted information here is from Rev 18.
This procedure is done in sequence so read the previous part of the manual before proceeding.

It appears to be very different from a T1 and some of it is not as clear as it could be. There is actually a training course conducted by ECD to cover these procedures.


F. (20) Check MIN FUEL Flow and 97 %-RPM-warning on ground:

Engine main switches ENG I and ENG II -- switch to IDLE position

Twist grip ENG 1 and twist grip ENG 2 -- in neutral (N) position

Collective pitch -- full down (And collective lock on)

Control switch FADEC ENG I / II -- switch to ON position (it should read CHECK ON)

Engine main switch ENG I / II of the engine ENG 1 / 2 to be checked -- switch to FLIGHT position

Engine main switch ENG I / II of the other engine ENG 1 / 2 -- switch to IDLE position

Twist grip ENG 1 / 2 of the engine ENG 1 / 2 to be checked -- turn until NRo = 102 % -- 104 % to increase fuel flow (careful here no governing protection)

NOTE Wait until the engine is in stabilized condition.

CAD indications -- check TWIST GRIP, DEGRADE (TWIST GRIP because it is no longer in the correct position, DEGRADE because the FADEC is no longer in complete control)

Switch ENGINE MODE SEL ENG I / II of the engine ENG 1 / 2 to be checked -- switch to MAN position (the one on the overhead)

CAD indication ENG MANUAL -- check

CAD indication DEGRADE -- check off

Twist grip ENG 1 / 2 of the engine ENG 1 / 2 to be checked -- decelerate instantaneously to neutral (N) position to decrease fuel flow

CAUTION SHUT DOWN ENGINE ENG 1 / 2 USING THE ENGINE MAIN SWITCH ENG I / II, IF TOT RISES ABOVE 700 C.

N1, N2, TOT -- monitor during fuel flow decrease

LOW-RPM-WARNING -- record ( 97% - this is what you are checking here)

Warning light ROT. RPM -- check

Beeping tone (800 Hz) -- check

LOW-RPM-WARNING -- check, if reset possible (You should be able to)

NOTE Wait until the engine is in stabilized condition.

N1 -- record

NOTE The engine ENG 1 / 2 must not flame out in neutral (N) position. ENG OIL PRESS / ENG FAIL indication may appear

Engine main switch ENG I / II of the engine ENG 1/ 2 to be checked -- switch to OFF position

CAUTION DO NOT SWITCH ENG MODE SEL ENG I / II BACK TO NORM POSITION, BEFORE N1 IS ZERO (WAIT 16--20 SEC. ADDITIONALLY).

Switch ENGINE MODE SEL ENG I / II -- switch to NORM position of the engine ENG 1/ 2 to be checked

NOTE If the switch ENGINE MODE SEL ENG I / II is switched to NORM position, the CAD indication DEGRADE illuminates briefly.

CAD indication DEGRADE -- check, if illuminates

Control switch FADEC ENG I / II of the engine ENG 1 / 2 to be checked -- switch to OFF position

Engine ENG 1 / 2 -- restart in accordance with FLM EC135 T2 (CPDS) / FLM EC135 T2+ (CPDS) as appropriate
When it comes to these procedures the TM and PW are a little different.

As always read this first.

212man 24th Mar 2012 12:16


so nowhere "speaks" about switching FADEC off (at least on, if any engine is running....) ??????
Doesn't this say just that?


Control switch FADEC ENG I / II of the engine ENG 1 / 2 to be checked -- switch to OFF position

Engine ENG 1 / 2 -- restart in accordance with FLM EC135 T2 (CPDS) / FLM EC135 T2+ (CPDS) as appropriate

RVDT 24th Mar 2012 12:30


Engine main switch ENG I / II of the engine ENG 1/ 2 to be checked -- switch to OFF position

CAUTION DO NOT SWITCH ENG MODE SEL ENG I / II BACK TO NORM POSITION, BEFORE N1 IS ZERO (WAIT 16--20 SEC. ADDITIONALLY).
Is before


Control switch FADEC ENG I / II of the engine ENG 1 / 2 to be checked -- switch to OFF position

Engine ENG 1 / 2 -- restart in accordance with FLM EC135 T2 (CPDS) / FLM EC135 T2+ (CPDS) as appropriate
So therefore engine is stopped.

http://www.osimco.de/images/Switch_P...it%20EC135.JPG
NOTE: Image for information purpose only. Configuration as seen is not normal.

Another precaution with the TM engines - DO NOT move Twistgrips without FADEC powered up!

WLM 25th Mar 2012 03:33

Thanks RVDT

I have written to ECM about their procedure, asking for clarification; they will contact ECD lol before replying...
Rgds
:O

RVDT 25th Mar 2012 16:29

Sun Visors
 
Anybody had their sun visors in the front curl up in the sun and fall on their head in flight?

Certainly gets your attention!

Answers on the back of a postcard to............................

TeeS 25th Mar 2012 20:33

They don't issue sun visors in Cork, just fog lights :-)

TeeS

Brilliant Stuff 28th Mar 2012 10:02

Sun visors? You can't mean the solid plexiglas which are over your head....are they the cloth variety which pop on onto the frame over your feet which are glare shields due to the landing light?

Tell us more...

RVDT 28th Mar 2012 12:45

BS,

The dark bits either side of the overhead. Granted they may not be so popular in the cooler climes!


http://img.fotocommunity.com/photos/16096306.jpg

Brilliant Stuff 29th Mar 2012 11:04

Both our 135s got them, but they haven't come down in flight though I can appreciate that being a tad distracting.....

Thud_and_Blunder 29th Mar 2012 17:35

Nice man from EC came out to Kuwait and fitted these to the 2 police a/c in 2004. It was only after he'd gone and we went to fly one of them that we found he'd sliced through the Lhs intercom lead.

Anyway, who needs sunvisors when you're wearing bonedomes like proper pilots should (says the bloke who's off to join the headset brigade any day now - sigh)?

TeeS 29th Mar 2012 19:49

Don't worry Thud, I'm sure you will still be allowed to wear it in the bedroom :ok:

Cheers

TeeS

ILblog 4th May 2012 12:41

Any experience how to put 40kg ballast on co-pilot empty seat?

How to secure it, to prevent possible interference with cyclic?

Fortyodd2 4th May 2012 21:36

Make it 45 Kgs and strap it to the cabin floor behind the co-pilot seat.


.....just a thought.

ILblog 5th May 2012 07:36

TXT

Doing it right now, but I would like to have it more fwd.

skadi 5th May 2012 08:48

Take a crash-test-dummy and strap it in ;-)

Seriusly, in the automotive branch they use bodyshaped plastic structures filled with water, which they strap to the seats ( standart safety belts ) to simulate the weight during testdrives.

Or take a big backpack, filled with sandbags and/or waterbags. It also could be easily and safely secured with the standard seatbelts.

skadi

RVDT 5th May 2012 08:58

Hmmmm,

If you are having to put that much weight up forward I am assuming you have removed some equipment fitted forward i.e. Nightsun or FLIR etc.

If this is the case you may find there are trim weights you can remove in the tail to solve your problem. Have a look in the panel below the ground handling fittings on the rear of the fenestron housing.

SilsoeSid 5th May 2012 09:05

Or take the seat out and strap the 40kg, plus a weight equivelant to the seat, to the floor in its place.

RVDT 5th May 2012 09:58

Or take 10 kg out of the tail trim (if its installed) to achieve a more FWD result and be 50 kgs better off! :p

SilsoeSid 5th May 2012 11:18

Or find yourself a model / actress to take along for the ride :E
Problem solved, friends jealous, ego boosted and who knows after dinner à deux, it might be more than adieu :ok:

The Height and Weight of 10 "Hot" Female Celebrities Revealed! | Fitness Black Book

ILblog 5th May 2012 19:40

I have just installed aux fuel tank, that mobes CG rearward.

It os impossible to legally unistall fenestron trim weight. I suppose they also,solve some vibration issues.

RVDT 6th May 2012 06:25

OK,

Now we have the "real story" to work with.

Looking back through your previous posts the AUX tank fixed parts were fitted by EC or someone else?

There is a "trim weight" kit that can/should be fitted in this case.........

The trim weights are fitted in the nose and in the rear of the fenestron structure.

(No they are not dynamic balance weights)

The trim weights are designed to be fitted/removed wihout special tools as required.

Granted there is an AUX tank for 135 and 145 but if you do the numbers and research, neither system is very practical.

ILblog 6th May 2012 08:28


Granted there is an AUX tank for 135 and 145 but if you do the numbers and research, neither system is very practical.
You tell me :-))) But you now, these choppers does not fly so well without fuel.

I will look in the fenestron structure if there is something, and try to order nose trim weight. Cooperation with Eurocopter is disaster. It took me several months just to ORDER aux fuel tank instalation. The company reminds me of Franz Kafka book Castle.

RVDT 6th May 2012 10:28


Cooperation with Eurocopter is disaster. It took me several months just to ORDER aux fuel tank instalation. The company reminds me of Franz Kafka book Castle.
Of that I have no doubt! There is a lot of room for improvement. If you are a big customer you tend to have direct connections to the right people! Otherwise...........................

Even the information regarding the kit is very vague in details.

OPTIONAL EQUIPMENT

85-80 Trim System

85-81 Trim Weight - Front - Part No. L858M0001051 (NP) Not procurable!
85-85 Trim Weight - Aft - NO NUMBER

Your only option will be to contact ECD as to whether you can do the installation in the field if there is no SB. (I checked TIPI and cant see anything)

An issue with ECD is the retrofit to aircraft in the field of Optional Equipment. If there is no SB it must be done "in house" through their manufacturing and modification approvals.

ILblog 6th May 2012 17:03


Of that I have no doubt! There is a lot of room for improvement. If you are a big customer you tend to have direct connections to the right people! Otherwise...........................
Yes that is my case. I am just poor owner of two small Eurocopter machines.

I have checked two inspection covers in the fenestrom, and there is no optional weight installed.

I know, that there is not SB to install front weight, so ECD should do it again. That means another gray hairs in my head and 6 months of emailing :-(((

ECD did a proper weighting after aux fuel tank modification so at least I have a lot of numbers I can play with in Excel table and figure out how to fly inside envelope. 120kg of water ballast instead front seats do the job well, but do you want to carry 120kg of uselles ballast?

So whateever I could put safelly on co-pilots seat is good for me.

ILblog 2nd Jun 2012 09:59

Different force in cyclic
 
Guys

It happened twice to me.

I am flying EC135P2 with AP, SAS and all goodies, and after aprox one hour of flight I have realized, that when I press FTR, the forces in cyclic are more stiff than before. You probablly know the feeling, that if you press FTR there are no forces in cyclic, and cyclic feels light like nothing. But after hour of flight or so I have realized that the forces start to feel more hard, like if rubber was inside control box - I mean acutator bellow floor. I have landed, checked both hyd system. Nothing seemed to be wrong. Called maintenance. They told me that as soon as both hyd systems are ok I am safe and should observe. After two days the same problem. First hours of flight normal, after that more stiff forces in cyclic after I press FTR.

Does anyone had the same problem in the past?

WLM 5th Jun 2012 14:26


Originally Posted by ILBLOG
ECD did a proper weighting after aux fuel tank modification so at least I have a lot of numbers I can play with in Excel table and figure out how to fly inside envelope. 120kg of water ballast instead front seats do the job well, but do you want to carry 120kg of useless ballast?

Really 120KGs? I am about to have the retrofit aux tank done on our EC135T2 and ECD never said 120kgs ballast required in the front.... they said 40kgs max after I queried them on the C of G as I have my weather radar in the nose and unable to use the Front Trim Weight kit... AND they never said anything about an aft trim kit in the Fenestron...

Am I in for a shock once I fill up the Aux tank?

WhirlwindIII 5th Jun 2012 20:07

Wire Strike Installation
 
If ballast isn't allowed due to the radar perhaps a wire strike kit installation would help - the blades are heavy - not cheap, but a thought.

Aucky 5th Jun 2012 21:23

does anyone have experience with a Cineflex system on a 135? I see Meeker aviation do the utility step mount that's EASA cert'd, capable of mounting it, and easy to install, as do HDSkyCam but is the camera more limited in view than the typical installation on an AS350/355? It looks like being somewhat more in-line with the skids (which are also bulkier, and protrude further forwards than a 350) would restrict any rearward facing shots significantly.

If anyone has any experience with this, or the typical counterbalance weights used (if any) with this type of system i'd be very keen to hear more.

Thanks.

P.s. if you want to try out a Cineflex as CG ballast on the front i'd be more than happy to give it a go for you :)

southerncanuck 7th Jun 2012 19:22

sir, send us a email, will help with any questions. also the HD skycam mount is ours as well
thanks
cal
[email protected]

Aucky 7th Jun 2012 20:02

Hi Cal, thanks, you replied by email the other day with respect to pricing and lead times. I'm hoping for any operational experience from an operators point of view, with regards to flexibility (for example rearwards facing shots with the camera more inline with the skids in the 135).

Any advice much appreciated. PM or email if preferred if this is a thread drift. Thanks

southerncanuck 9th Jun 2012 17:10

sir, you might try and contact Coyotair, as they have both our mounts for the 135 and 355.
there is no counterbalance needed on the 135, if using cameras in the Cineflex / UMHD type
cal

Brilliant Stuff 10th Jun 2012 13:47

Are you aware that the 135 has a speed limit of 60 kts with the door open?
There is a mod which allows higher speeds but I can't remember the limit.

Helinut 10th Jun 2012 17:26

Aucky,

I appreciate your desire to make use of the opportunity you have. Re: the EC135 (apart from police machines with dedictaed systems), the EC135 is not a normal filiming machine. By comparison, the AS355 is standard kit where a twin is needed. All the mods and kit are already cleared and available.

The main problem is that EC135s will be shiny and new, and their owners not wanting to risk the paint job for a utility job.

Because it is not used much in the role many of the wrinkles have not been worked through here in UK/EASA land. An example is BS's issue about Vne with door's open (assuming you will need the doors open), I am trying to remember what the kit consists of. I think it was a sort of leading edge kit for the front of the opening where the door normally goes. My guess is that it would be expensive and you would have to buy it and get it fitted.

Aucky 10th Jun 2012 17:57

Helinut - Thanks for the input, I have read the relevant parts of the manuals, spoken to a handful of operators, and generally have a positive response. Their machines are new and shiny, but most also see a nice opportunity for some interesting work with one of their trusted pilots onboard. The mounts that i've found so far are simply a replacement side step with bolts, no mod required. The hardest problem if finding the one most suited to the task, as I have a willing agreement in place for a T2+, but it does't have the door locks in place for doors open flight. Your correct there is an optional extra required for the rear door (a lock) to enable doors open flight, limited to 60kts, but 110Kts or VNE (which ever's slower) with the hinge/spoiler mod.

http://s19.postimage.org/7nqoalu0j/S...t_18_44_47.png.

I appreciate that the AS350/AS355 is more usually used for this purpose, however with the payload requirements even the N is on the limit, especially from restricted sites, at warmer temperatures, and they're not so easy to come by either. In either case finding one that ticks all the boxes is the part thats tricky, but thats why i'm working months ahead, and it's all worth investigating :ok: The AS355N alternative will suffice but be more restrictive with regards to MTOW for helipads that aren't clear area. I'm investigating all the options at the moment in an ideal world, and then filtering to those which are feasible with whats available. Thanks for the input - it's useful to hear things that I may not have considered :ok:


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