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EC225 crash near Bergen, Norway April 2016

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EC225 crash near Bergen, Norway April 2016

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Old 15th May 2016, 07:24
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Twist & Shout



"There are many potential sources of metal fragments in a transmission."


What you say is undoubtedly true, however in the case of REDL before it crashed, the particles of metal were detected and identified as coming from the top of the gearbox i.e. the epicyclic reduction stages. Or so I believe.


Again I ask our engineers "Was there any history of the Norwegian EC225 gearbox making metal before the crash, because if not the likelihood of similarity with REDL is probably reduced?"

Last edited by Colibri49; 15th May 2016 at 07:43.
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Old 15th May 2016, 07:51
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I may be wrong but I am astonished to see that nobody noticed that the suspension bars were secured with only one safety pin.
Normal configuration: each extremity of the suspension bar should be secured with two safety pins strapped each other.
Why it is not the case?
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Old 15th May 2016, 08:13
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See January | 2012 | Isambard's Lad! Would be a freewheeling unit between MR and MRGB opportune? Is it realizeable?
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Old 15th May 2016, 09:04
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S-92 vs 225 range/payload claims

To keep it real.

In my world, when you add the factor of required climb gradients OEI, the 225 does not in any way outperform the S-92 in the range/payload department.

On a standard day, an S-92 can do a 5% Climb (Standard Copter SID) OEI, at Max gross weight (26500 lbs), up to normal cruise altitudes.

Try that on a 225 (5% OEI Climb), and you will find that you will have a significantly reduced take off weight, as in less range/payload

And that makes the real life payload/range better on the S-92, as verified by the observations of member 26500lbs

Torcher
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Old 15th May 2016, 11:16
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May 13, 2016

"Airbus Helicopters welcomes the AIBN’s preliminary report and is encouraged by the progress of the investigation. We continue to focus our efforts on providing assistance to the investigation team, while working closely with our global customers to ensure that checks mandated by Airbus Helicopters and EASA are completed in support of the continued operations of the EC225LP."

By inference AH continue to maintain that the aircraft is safe to fly and the actions of UK & Norway authorities are unnecessary. They don't even mention the extension of the ban to earlier models. One can only assume they wouldn't be so reckless unless they are aware of key facts not yet in the public domain.
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Old 15th May 2016, 11:34
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Originally Posted by AAKEE
Nope, not identical but they are quite similar. The L2 was resedigned from earlier Puma variants to be the new generation with some improvements. I don't know if it is exactly the same epicyclic gears.


At least, EC225 has the 30 min run dry feature( glykol cooling/lubricating system) which the AS332L2 dont have(at least I beleave).
Just the body is the same all the part inside was different the material is different...

And is true for dry run but in reality it's more than 30min the records it's 48min without oil and without glycol...
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Old 15th May 2016, 11:38
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Originally Posted by Torcher
To keep it real.

In my world, when you add the factor of required climb gradients OEI, the 225 does not in any way outperform the S-92 in the range/payload department.

On a standard day, an S-92 can do a 5% Climb (Standard Copter SID) OEI, at Max gross weight (26500 lbs), up to normal cruise altitudes.

Try that on a 225 (5% OEI Climb), and you will find that you will have a significantly reduced take off weight, as in less range/payload

And that makes the real life payload/range better on the S-92, as verified by the observations of member 26500lbs

Torcher
"OEI" it's not "one engine INOPERATIVE"
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Old 15th May 2016, 13:10
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Both 225s and 92s work to Class 1 and on any given day the 225 always has a better payload available on the NS. The 92 is also more expensive and has a poor serviceability record with parts supply very poor compared to AH. People seem to have a short memory and up to the point of this tragic accident the S92 was all but reduntent on the NS. Most new contracts have either been for 225s or a mixture of 225s and 92s with the ratio being in favour of 255s, the reason......cost, serviceability and endurance.

I also hear complaints of back pains and hearing issues from 92 pilots and passengers complain about vibration and having to sit side by side feeling cramped where as on the Puma the slightly offset seating and better leg room being an advantage although still tight.

For all who say the Super Puma should be retired, then what's your plans should a S92 have an accident in the next few years? Personally I hope that it's not the end of the 225 but emotions are running high. This is the first fatal accident with the 225 on the NS. The ditchings were controlled landings with warnings, drills, floats and rescue all working flawlessly. The issue was found and resolved.

The offshore world is dangerous by its very nature and although huge amount of money is spent to mitigate risks as much as is possible it is pie it the sky thinking to expect a completely risk free environment. That includes the transport system. Hence the workforce are rewarded in part for the higher risks in well above average wages.

I would fly the Super Puma again but as time goes on I expect to be on a conversion course over the next few months as the industry reacts to the situation. What ever the cause of the crash I just hope it won't take too long to find and divulge.
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Old 15th May 2016, 13:36
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Following on from Colibri49's posts further up the page, I quizzed the guys in Norway about the REDL incident when I did my L2 type rating. I was told the root cause of the accident was the break up of the 'critical mast bearing'. The guy actually went and got one from the stores to show us what it looked like.
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Old 15th May 2016, 14:01
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"OEI" it's not "one engine INOPERATIVE"
The FAA define OEI as meaning one engine inoperative.

What is your definition spectral?
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Old 15th May 2016, 14:15
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Megan, I think he may mean that SID gradients are based on all engines operating. As far as I am aware, there is no requirement to maintain 5% gradient in the event of a power unit failure as long as safe terrain seperation is maintained which may require a turn off the SID as part of a contingency procedure.
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Old 15th May 2016, 14:48
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Megan, I think he may mean that SID gradients are based on all engines operating. As far as I am aware, there is no requirement to maintain 5% gradient in the event of a power unit failure as long as safe terrain seperation is maintained which may require a turn off the SID as part of a contingency procedure.
That's what I thought he meant too, although a standard SID is 3.3% and - as you infer - most airlines develope engine out SIDs because they, too, are often unable to comply following an engine failure.
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Old 15th May 2016, 15:36
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Originally Posted by 212man
That's what I thought he meant too, although a standard SID is 3.3% and - as you infer - most airlines develope engine out SIDs because they, too, are often unable to comply following an engine failure.
Well, torcher does refer to "Standard Copter SID" of 5%, which IIRC is right for Cat H.
I, too was confused by spectral's "OEI it's not one engine INOPERATIVE", but now take it to mean "a SID is not an OEI procedure". Clarity of communication - a CRM skill...

Last edited by keithl; 15th May 2016 at 17:15.
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Old 15th May 2016, 16:16
  #734 (permalink)  
 
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If you lose an engine during a SID you aren't taking any payload anywhere.
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Old 15th May 2016, 16:23
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Originally Posted by Fareastdriver
If you lose an engine during a SID you aren't taking any payload anywhere.
Well hopefully still upwards to MSA and back to land at departure point or onwards to T/O alternate in the event departure point not suitable for landing.
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Old 15th May 2016, 16:59
  #736 (permalink)  
 
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I guess there is other places to discuss OEI, SID's and S92 vs EC225 ?
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Old 15th May 2016, 17:34
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I guess there is other places to discuss OEI, SID's and S92 vs EC225 ?
Well said AAKEE! Regardless of what aircraft can do what, the 225 will fly again! There was a reason it was selected for each contract that it is on. There aren't enough spare S92s in the world (even during the downturn) to replace all the 225/L2s out there.
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Old 15th May 2016, 18:29
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Originally Posted by Uneasy Rider
Following on from Colibri49's posts further up the page, I quizzed the guys in Norway about the REDL incident when I did my L2 type rating. I was told the root cause of the accident was the break up of the 'critical mast bearing'. The guy actually went and got one from the stores to show us what it looked like.
Just for clarity.

The REDL accident was due to the failure or a 2nd stage epicyclic planet gear, not a "critical mast bearing". The gear broke up and one piece was dragged between the epi case/ring gear and the remaining gears which burst the case. Case failure caused the rotor torque to be transmitted through the lift struts which then failed.

The 225 and the 332L2 have a large amount of MGB commonality. The 225 main module is the same configuration as the 332L2 with some material / coating changes to various gear wheels. The epicyclic module on the 225 is common to the 332L2. The 332L2s conical housing is replaced by the 225s flared housing with the emergency lube system.
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Old 15th May 2016, 20:00
  #739 (permalink)  
 
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Originally Posted by epkp
I may be wrong but I am astonished to see that nobody noticed that the suspension bars were secured with only one safety pin.
Normal configuration: each extremity of the suspension bar should be secured with two safety pins strapped each other.
Why it is not the case?
I can only see 2 possibilities.

1. This is how the rods were found after the event involving big dynamic forces.
All 5 connector pins that were recovered had one nappy pin remaining in each.

2. They found more nappy pins but only displayed 5 ( unlikely IMO but possible )

Any other ideas ?
.

Last edited by TylerMonkey; 15th May 2016 at 20:15.
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Old 15th May 2016, 23:34
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The REDL accident was due to the failure or a 2nd stage epicyclic planet gear, not a "critical mast bearing". The gear broke up and one piece was dragged between the epi case/ring gear and the remaining gears which burst the case. Case failure caused the rotor torque to be transmitted through the lift struts which then failed.
And what, if anything, was done to reduce the chances of this happening again?

Perhaps this has happened again.


If it has.
Regardless of statistical evidence of reliability, having a rotor system depart the airframe "every so often" is going to prove unacceptable, to many.
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