On-board weighing systems
Thread Starter
Joined: Dec 2012
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From: new zealand
What are the best weighing systems for real-time use? ie: not in the workshop. The only one I can find is for external loads. Does anyone have experience of built-in weighing systems for the whole airframe?
Thanks!
Thanks!

Joined: Aug 2004
Posts: 2,105
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From: Aberdeen
AFAIK doesn't exist because it is not technically feasible. If you mean in flight, I can't see how it could be done. If on ground eg load cells on the skids, with rotors turning and collective right down, the rotor system will still be producing quite a bit of residual lift so it wouldn't work unless you were shut down.
Thread Starter
Joined: Dec 2012
Posts: 7
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From: new zealand
On-board weighing systems
Thanks for that, helicomparator. Doesnt exist? hmmm.... must be why I cant find one!
I was thinking of "on the ground" to eliminate the paper & pencil & head scratching weight additions that I see going on everywhere...
You make a valid point about rotor lift.- will keep searching.
I was thinking of "on the ground" to eliminate the paper & pencil & head scratching weight additions that I see going on everywhere...
You make a valid point about rotor lift.- will keep searching.
Joined: Dec 2001
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From: Philadelphia PA
There is a way (no pun intended) to get the aircraft weight once you get airborne, but it requires a power required to hover chart - which no civil helicopter appears to have.
Using that chart, you can effectively 'weigh' the helicopter in a hover - but that's not much help to figure out weight before you get started.
Using that chart, you can effectively 'weigh' the helicopter in a hover - but that's not much help to figure out weight before you get started.

Joined: Aug 2004
Posts: 2,105
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From: Aberdeen
Shawn, yes you could do that but would need exact data for current wind, hover height and nature of ground. It would presume that rotor systems were functioning optimally but I suppose if they weren't, you would get a "performance equivalent mass" which might be more useful than actual mass.
Last edited by HeliComparator; 12th December 2012 at 20:08.
Joined: Feb 2008
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From: New York City
Why not have a system with load cells in the MRGB mounts, and an accelerometer on the airframe to calculate the in-flight g-load and compensate for for flight movements on the weight of the aircraft? Barring the weight of the system, this could work...or have I not thought this through...

Joined: Aug 2004
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From: Aberdeen
Possible, but fitting load cells to MGB mounts might compromise their integrity. Also, in the hover the down wash impinging on the airframe would affect the forces on the load cells, and in fwd flight the fuselage might be generating positive or negative lift. And fuselage drag would increase the force with increasing airspeed.
So really, probably not!
So really, probably not!
Joined: Dec 2001
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From: Philadelphia PA
The complexity of making load cells on the transmission mounts account for lateral and longitudinaly CG variations would make any mathematician's head spin...
Let alone account for lateral and lift imbalance of the rotor blades...
Let alone account for lateral and lift imbalance of the rotor blades...
Joined: Dec 2001
Posts: 1,835
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From: Philadelphia PA
helicoptererry:
That's way too over-simplified. Power required to hover is a function of weight, density altitude, hover height above ground, and wind. At a higher density altitude, the power required for the same weight will increase, rendering your calculation invalid.
That's way too over-simplified. Power required to hover is a function of weight, density altitude, hover height above ground, and wind. At a higher density altitude, the power required for the same weight will increase, rendering your calculation invalid.
Joined: Feb 2010
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From: Norway
Found this on a blog today. Maybe it can shed some light on the issue:
Boeing Assigned Patent for Onboard Aircraft Weight and Balance System
ALEXANDRIA, Va., Dec. 27 -- Boeing, Chicago, has been assigned a patent (8,340,892) developed by Michael A. Long, Freeland, Wash., and Geoffrey E. Gouette, Stanwood, Wash., for an "onboard aircraft weight and balance system."
The abstract of the patent published by the U.S. Patent and Trademark Office states: "An onboard system and method for determining the instantaneous weight and balance of an aircraft simply, reliably, accurately, and requiring a minimum amount of calibration includes a memory for storing previously determined breakout friction data of the aircraft's landing gear shock struts, sensors for sensing the pressures in the struts, the vertical loads exerted by the landing gear on the aircraft, and the attitude of the aircraft relative to the horizontal during loading or unloading thereof, and a computer for computing the vertical load in each of the landing gears from the stored calibration breakout friction data and the shock strut pressures, landing gear vertical loads and aircraft attitude sensed during the loading or unloading. The computer then computes the gross weight of the aircraft and the location of its center of gravity (CG) using the computed vertical loads in the landing gears."
ALEXANDRIA, Va., Dec. 27 -- Boeing, Chicago, has been assigned a patent (8,340,892) developed by Michael A. Long, Freeland, Wash., and Geoffrey E. Gouette, Stanwood, Wash., for an "onboard aircraft weight and balance system."
The abstract of the patent published by the U.S. Patent and Trademark Office states: "An onboard system and method for determining the instantaneous weight and balance of an aircraft simply, reliably, accurately, and requiring a minimum amount of calibration includes a memory for storing previously determined breakout friction data of the aircraft's landing gear shock struts, sensors for sensing the pressures in the struts, the vertical loads exerted by the landing gear on the aircraft, and the attitude of the aircraft relative to the horizontal during loading or unloading thereof, and a computer for computing the vertical load in each of the landing gears from the stored calibration breakout friction data and the shock strut pressures, landing gear vertical loads and aircraft attitude sensed during the loading or unloading. The computer then computes the gross weight of the aircraft and the location of its center of gravity (CG) using the computed vertical loads in the landing gears."
Joined: Dec 2001
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From: Philadelphia PA
A system such as described was attempted many years ago, but perhaps the technology wasn't quite ripe enough. It may work for fixed wing, but I doubt it will ever work for skid equipped helicopters.
Joined: Apr 1998
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From: Mesopotamos
Is there really a need for such an accurate weight system, afterall a helicopter at slightly under MAUW flies in a very similar fashion at a little over MAUW, and another helicopter of similar make and model but more abused may not even get off the ground at those weights.
The current system works. These extra gadgets are just introducing more cost and complexity for limited benefit.
The current system works. These extra gadgets are just introducing more cost and complexity for limited benefit.






