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"Cracking" the throttle

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Old 7th Dec 2004, 07:18
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Question "Cracking" the throttle

Could someone explain the process of "Cracking" the throttle to introduce fuel when starting a B206 ? and what part the idle-stop plays in the operation ?

Thanks.
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Old 7th Dec 2004, 09:23
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Cracking the Throttle

Any small to medium sized hammer will do (rubber mallets usually don't produce the desired effect). Just aim for the middle section of the Throttle and give it a good whack. If done correctly a small crack should appear, splitting the Throttle lenghwise by at least an inch. Take a small can of petrol and slowly infuse the Throttle with ordinary petrol (JET-A1 would be too difficult to set alight). The only other required ingredient is a box of matches and voila - sit back and enjoy .........

The above process will also stop the pilot from idling - hence idle stop ......


Sorry, I haven't a clue - You might have guessed, I have not flown a 206 before. If I do I'll let you know!
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Old 7th Dec 2004, 09:47
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Well, "cracking" is just a figure of speech for opening the throttle.

The crucial thing is that you need a flow of air before introducing and igniting fuel, otherwise you'll just burn the engine. So you crank the starter with the throttle closed until it reaches 12-15% N1. This establishes the necessary flow of air and you can then introduce fuel by opening ("cracking") the throttle.

The idle stop represents the minimum amount of fuel flow necessary for self-sustaining operation once the rpm gets up to 58%. You don't want to introduce any more than this until it gets up to speed, or again you'll cook the engine.

Until it reaches 58% you gotta keep cranking the starter to keep that flow of vital cooling air going, so stick your thumb on that button, and . . . whatever happens, don't let go !!!
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Old 7th Dec 2004, 10:12
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AS in "Cracking Open a bottle" it is just a turn of crazy English language,

Like "Catch a Bus" you would need very big hands,

Grainger,

That start on the 206, was the only thing that ever put the fear of God into me when I was being taught, pressed that button till it left a mark in ma finger

Vfr
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Old 7th Dec 2004, 10:40
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Thanks chaps, that's exactly what I was after. I thought that you quickly "cracked" it to well past the stop, then back to the stop after ignition. Good job I've never had to do it for real.
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Old 7th Dec 2004, 11:14
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For the very basics. On the B206 there are two different fuel controls. One is Bendix, the other Seko? Procedures for starting are day and night. Bendix you run to 15% then "crack" it to the idle stop, all the time making sure that the Temp does not go through the roof. The other is a "Modulated" start in that when it gets to about 12-15% you "crack" barely and introduce fuel. You continue to slowly add throttle until at the Idle stop, all the time monitoring the temp. If you do to a Seko as is done with a Bendix you will see the Temp guage rap itself around a couple times and your tailboom will probably melt itself off.
Same thing in the B206L series. Modulated starts are the norm......
Now someone can come in and be so very technical and clean up my post...
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Old 7th Dec 2004, 12:23
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Cracking the throttle

The two types of FCU on the 206 Jetranger are the Bendix which is fitted to about 95% of 206's and the other is the CECO (Chandler Evans fuel COntrol) most civil 206's run the Bendix and some old 206's and Military OH 58's the CECO. If you want to watch an interesting scenario watch pilots start 206(Bendix), 206 (CECO), and 206L one after the other in a mixed fleet, someone always gets it wrong and i've seen a couple of Allisons cooked, something for young pilots to watch for.
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Old 7th Dec 2004, 13:13
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Well done Grainger, had a good chuckle over your post !

Bert, If a CECO is set up correctly, there should be very little start differences over the Bendix. Unfortunately, you may find some "agressive" starting CECO's in your travels

Of course a fast - hot start is preferred....Remember that Allison article we talked of a year or two back, a proper C20 start may reach temps of 825C and have a time of 25 seconds from ignition to 58% N1. (Allison CSL 1176, or CSL 1192). That Old thread in starts is located Here

Personally, I always preferred the CECO system, as it allows the pilot a bit more control over the start.

When picking up a strange 206, (I worked in a fleet of 50 once)one should always look to see what FCU system is installed, (in addition to the obvious detailed D.I.) plus conduct the first CECO start as you would any L1-2-3-4...just in case it is set up a bit "agressive".
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Old 7th Dec 2004, 13:30
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As others have noted, there are two different FCU's that may be installed in 206A's and B's. There is a misperception that if you have a CECO in a B-model then you have to do a modulated start. However, if the CECO is tuned well, you *should* be able to go directly to the idle-stop during the start. But the CECO is much more sensitive to OAT and the quality of the start will vary. Also, the start quality varies as the FCU accumulates time. The CECO does provide *some* amount of modulation, but it is not the same as the amount in the 206L-series, which use a fully modulated start.

Grainger misspoke in one sense. Going to the idle-stop gives you the *maximum* amount of fuel, not the minimum. In fact, you can open the "throttle" all the way to full if you like, and the FCU will only deliver "start fuel" until the N1 gets up near idle, at which point you'll get more. I like to watch the look on the faces of so-called experienced 206 pilots when I (for fun) open the throttle completely to full during the start sequence on a Bendix or alternatively "pump" it as if it were an accellerator on an old car with a carburetor and accellerator pump.

But I digress. What many pilots use as "standard" procedure with both Bendix and CECO's is to just open the throttle enough to get a light-off (i.e. "cracking" it). In this way, both a Bendix and CECO-equipped B-model start the same way. Once you're assured that the TOT is under control, then you go to the idle-stop just to keep the engine from inadvertently shutting itself down.

"Cracking" the throttle is one of those vague aviation terms which everyone seems to use but nobody can really define.
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Old 7th Dec 2004, 16:04
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Any healthy series II engine (C20, C20B, C20J, C20R, C20R+, C20R1, C20R2 and the lonely C20W) should be able to start without modulating the throttle. Hot starts in series II engines are typically from faulty accessories, starter generators or battery conditions. Occasionally in certain circumstances R's and R+'s will require extra attention to avoid a hot start or hung start. In either case, hot starts are painfully expensive and focusing on start ups is financially appropriate.

Non FADEC series III engines such as C30's and the variants are prone to hot starts absent modulation even in the best of situations. In addition, on some models, a fuel check valve helps. Series III engines with FADEC do not have the same problem.

The main reason Bendix is more popular than CECO is simply money. CECO is a lot more expensive to overhaul.
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Old 7th Dec 2004, 16:27
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Just to be clear..........

Rotordog gets the cigar!!!!

Although technically a 206A would have an Allison C-18 in it and CECO (AFAIK) was never fitted to this engine.

CECO MC40 units are pretty rare these days and have a higher TBO over the Bendix. Problem is they rarely make it and cost a fortune to overhaul if you can find someone who can do it. In service the Bendix will pass small rocks through it figuritively speaking as compared to the CECO. Contamination was common in a CECO and it even had an extra HP filter fitted to it compared to the Bendix and it would seem that even wear in the fuel pump could contaminate it, we're talking 5 microns here, less than smoke particles.

The CECO is hydromechanical and the Bendix is mainly pneumatic. The CECO had the potential to be better as a governor but it was "de-tuned" and was all over the place when installed on the H500C. It came to the point in the early days in animal capture in NZ that guys would not fly CECO equipped aircraft. Self preservation and personal preference etc. The fix was to ring an Aussie operator and ask "Hey mate want to do a straight swap?" Suckered them every time - I know who got the better deal. For some reason the Aussies liked the CECO for it's modulated start and the Aussie Kiowa had it so there was some support for it.

CECO now appears to be part of Goodrich. They also make the HMU and ECU for the Allison C40 & 47 and I think ECU for the Arrius 2 where it is used. Brings back memories of the FADEC logic in the 407. Lets not go there.

BTW - never really understood how a "muscles valve" worked anyway.

diethelm. "Modulating" the start on a Bendix equipped C18, 20, 20B, 20J, 20F, 20W etc. probably just makes you feel better, see Rotordogs post.
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Old 7th Dec 2004, 19:22
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Thanks again chaps, you've provided invaluable information... as always.
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Old 8th Dec 2004, 05:29
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In a B model, it really doesn't matter which fuel control is installed. If it goes hot when you go to the idle stop, it needs to be written up. Maintenance can adjust it, and it doesn't take that long. The only difference between the two is that with the CECO you can roll the throttle back just a little if it's looking iffy, while with the Bendix if you back it off it kills everything. There is no reason to live with hot starting engines.
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Old 27th Dec 2004, 21:11
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Cool

Geez..

I kinda liked the CEKO. You rolled it up on the horn, then hit the Starter and modulated a nice Hot (650C), quick start and bobs yer flippin uncle Mr. Scrooge!

Call me old fashioned but the were much more reliable than the BENDIX.

Cheers,

OffshoreIgor
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Old 14th May 2005, 13:55
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Assuming tht your start cart or battery could provide enough power, what would happen (if anything) if you cracked the throttle at say... 17%N1?

Cheers...

Last edited by Pullin Pitch; 14th May 2005 at 14:07.
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Old 14th May 2005, 16:13
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I did that, ok, my instructor wanted me to do that, came to N1 17% on a battery cart, well, it started... nothing else. All went pretty smooth, no TOT peaks. As i was instructed, a low N1 is the dangerous area during starting, not a high one.

We have bendix FCU.

So if i "crack" the throttle a little over idle stop (just to be sure it's over the idle stop), there will be no higher TOT? Our instructors want us to keep the idle stop button in during starting, so if anything goes wrong we won't forget to press it and kill the engine.
Once i let go the throttle and the idle stop was not fully out... and the instructor apperently checked... next thing was the engine out horn.
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Old 14th May 2005, 18:03
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Giovanni:

Read the post, I never suggested modulating the start on a Series II engine.
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Old 14th May 2005, 23:22
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As I recall from my days flying a 206, there is no danger in waiting for a higher N1 before introducing fuel - in fact, higher is better, but you'll seldom get that much.

To start a B model, I rolled directly to idle, then pressed the idle release with my thumb, trying not to move the throttle. Having the throttle a little above the stop shouldn't be a big problem. After the start, roll on more throttle to make sure you're above idle. It doesn't take many flameouts to learn this. If you don't have the idle stop depressed, it's really, really easy to have the throttle pressed hard against the stop, and pressing the release may have no effect, because of this. Just don't let go of everything until you're certain that you're above idle with the throttle.
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Old 14th May 2005, 23:57
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Many pilots experience anxiety or nervousness before starting a turbine engine. We've heard so many stories about how easy it is to torch one. So we barely squeak the "throttle" open, just enough to get a light-off, watching the TOT gauge intently, only to have the engine flame-out when our death-grip on the FC lever ("throttle") relaxes for a moment.

So unnecessary...in the RR A250 C-20 series that is.

Gomer Pylot wrote:
To start a B model, I rolled directly to idle, then pressed the idle release with my thumb, trying not to move the throttle. Having the throttle a little above the stop shouldn't be a big problem.
It isn't. In fact, no matter how far you open the throttle, the fuel control can *only* deliver start fuel. Whatever you get at "cracked" is what you're going to get at "Full." So go right to "full" if you want! It won't be any hotter. But just be sure to roll it back to "Idle" before the N1 gets up to 60% or that baby is really going to take off!

That "trick" won't work in a C-28 or C-30, or any other engine with a modulated start.

The scariest thing for me during a turbine transition is when the student hears the light-off and releases the starter button as he would with a piston engine. Oh nooooooooo! One guy did it to me after he'd made nearly a dozen starts. Complacency, man, I'll tell ya it's a killer.
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Old 15th May 2005, 06:51
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I'll bet you got really, really busy really, really quickly. For all the good it did you, huh?
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