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-   -   Broken Airbus@MAN (merged) (https://www.pprune.org/engineers-technicians/61738-broken-airbus-man-merged.html)

tewkesbury 31st July 2002 07:52

Broken Airbus @ MAN
 
BA currently have a BHX based A320 on the ground at MAN after diverting their with engine trouble.
Due to the fact that BA currently have 45 engineers on Gardening leave at Man and have closed the Hangar, they no longer have enough engs. to carry out the engine change.
Engineers at LHR are now refusing to travel to Man to fix aircraft in support of the Gardeners.
So BA have sent two management engineers to progress the job.
Just remember the last time management fixed an aircraft during a dispute the Captain ended up doing an extenal inspection of the Nose-cone at 10,000 ft : :eek: :eek: :eek: :eek: :eek:

forget 31st July 2002 08:09

If you are referring to the BAC-111 windscreen accident, June
10, 1990; British Airways G-BJRT; over Didcot, Oxfordshire, this was a hangar engineer who used metric instead of proper bolts when he replaced the left side windscreen. Capt ( Lancaster??) ended up with one helluva view.

tewkesbury 31st July 2002 08:15

Sorry to correct you but it was a member of TMG who had not worked the tools for 10 years or more and used 8/32 bolts instead of 10/32 bolts. There are no Metric bolts used on any Aircraft

Jango 31st July 2002 09:09

Correct Tewkesbury, this is a well documented case used frequently in Human Factors training.

When will BA ever learn, they did the same back in the seventies when they shut the 1-11 hangar at MAN, and ended up with no cover for aircraft etc etc. 25 yrs later they are still pulling the same old routine!!!

cirrus01 31st July 2002 09:09

Time for the Pilot community to ask questions about BA Engineering's mismanagement...........


DO YOU WANT TO FLY ON AN A/C THAT HAS RECENTLY HAD ATTENTION BY THESE PEOPLE ????


:confused:

newswatcher 31st July 2002 09:10

In the interest of clarity, the AAIB report(1/92 - EW/C1165) states that the SMM who carried out the windscreen change had done 6 previous ones, but had not done one for two years. It insinuates that his failure to carry out basic checks to identify the "right" parts was in some way due to this previous experience. BA's procedures at Birmingham at that time allowed him to make the change without having his work checked.

The incorrect bolts in question were a mixture of wrong diameter/right length and right diameter/wrong length. Some of these had been present in the windscreen BEFORE the change.

A check on BA BAC-111s after the incident found two other aircraft with incorrect(short) bolts fitted. Two other 111s, non-BA, were found with 107 incorrect(short) bolts fitted.

cirrus01 31st July 2002 09:14

So the question still is...........

Do you have any confidence that BA have learnt anything in the last 10 years ???

Desk bound Engineers doing Engine changes ???

jocko0102 31st July 2002 09:35

How many people does it take to change an engine on a minibus?

cirrus01 31st July 2002 10:00

Minimum is 5 during the critical bits.......lining up the mounts.

one person per winch (4 off) and the other (Usually the Licensed Engineer) ensuring correct alignment. Then requires 2 CRS signatories for the correct torque on the attachment bolts and re-connects.

A300Man 31st July 2002 11:10

BA Engineering at MAN
 
Remember the incident well. Seems like BA will never learn. Well done the LHR boys and girls for supporting their colleagues at MAN!!!!

On another note...........I really miss the 1-11. Doesn't anyone else? Far more character and beauty than the current crop of busses around.

Still, things have to move on, I guess.

crusin level 31st July 2002 13:23

<<BA currently have a BHX based A320 on the ground at MAN >>

Didnt realise BA had A320's at BHX

Yet another accurate post trying to degrade BA's attempts at profitability.

Havent you got anything better to talk about?

Landing_24R 31st July 2002 14:16

As far as I know BA have Airbus A319 (BA Mainline), various regional types (ERJ145 etc) of BACE and various CRJ/Boeing equipment of Maersk Air based at BHX, but no A320's. It's probably an A319 diverted into MAN. I remember when BA used to have A319's in their hanger at MAN from LHR/BHX for maintenance or whatever, they used to operate BA's Manchester services for a few days after their maintenance, MAN-CDG/MAN-AMS returns for example, in place of the B735's before returning to their bases down south.

Is the BA hanger totally closed now then? Did BA ever perform work for other airlines in the MAN hanger?

Cheers
Landing_24R

763 jock 31st July 2002 15:23

No the above are things that manage to fly. Mr Boeing builds a work of art that graces the skies. :cool: :cool:

topman 31st July 2002 18:54

crusin level

I would have thought that the possible use of engineers to change an engine, who probably have very little recency "on the tools" is indeed a worthy point for these pages, apart from being of interest to our pilot colleagues.

Additionally BA need little assistance in being unprofitable, they are doing very nicely by themselves.

Direct HALIFAX 31st July 2002 19:08

Don't BA still have the ex BCAL A320s - GBUSA etc.

giza 31st July 2002 22:03

BA have, 10 ex Cal CFM56 powered A320 G-BUSB Thru G-BUSK,

34 V2500 A319, G-BUPA thru UPX, B-UAO onwards.

7 V2500 A320, G-BUUA onwards

overstress 31st July 2002 22:31

The ex-BCal ones are best avoided. Some of them are -100s!

sharpshot 1st August 2002 07:04

A300 MAN
You will find two RR Speys mounted on a plane built to last in Larnaca. Flown by Aerotrans to many CIS states to bring tourists in to CYP.

Still loks good & sounds great:D :D

tewkesbury 1st August 2002 09:58

When is Compulsary not Compulsary
 
The answer is when its applied to the 40 plus engineers on gardening leave at MAN.
At todays ENF meeting their manager with say that unless they except a job at LHR on a 12 year old redeployment package then they will have made themselves reduntant, the union will roll over and say its not COMPUSARY.
Watch this space for more info, who's next??? :mad: :mad: :mad:

tewkesbury 1st August 2002 10:27

Sorry forgot to say that the Engineers' involved work for Big Airways:eek:

LGW Vulture 1st August 2002 11:18

A. When its CompulsOry:D

PA38 1st August 2002 11:50

Compulsory is not compulsory when it comes from a politician :D

HOVIS 1st August 2002 17:14

It may interest you to know that the A319 at MAN is being "worked" by a couple of management grade engineering staff and one avionics technician.
They have been on shift for well over 24 hours!

Now if this isn't an incident waiting to happen................

As for sabotageing BA's attempts at profitability, does it make sense to invest hundreds of thousands of pounds training engineers and then allow them to sit at home on full pay whilst at the same time bringing other engineers from 200 miles away on overtime, lodged in expensive hotels, and dragging a job out for a bit more gobble because they haven't worked the type for years?
Also close down a hangar and then not 4 months later have to hire FLS' hangar to rescue a casualty a/c?

The same thing happened a week ago except thet they were sent up to MAN by taxi after working 3/4 of a 12 hr night shift and then allowed to continue working an ETOPS a/c for a for a further 14 hrs!!!!!

Does the CAA read this site? Do the shareholders? Do they care?

giza 1st August 2002 19:06

I must imform u that the management engineers will not rx any overtime, and are now on "actual" allowances, not per day. So not much incentive for "dragging it out"

Grotehaasje 1st August 2002 20:35

Compulsory is not compulsory when it applies to a large organisation.

Compulsory is compulsory when it applies to an individual or a group of individuals in a weak bargaining position.:( :( :(

overstress 1st August 2002 23:04

Would someone be so kind as to post the a/c reg?

mrcabbage 4th August 2002 16:39

A319 casualty
 
Overstress,the reg is G-EUPA......And 6 days later it still aint fixed.Couldnt start replacement engine (FADEC),Then found wiring problem presumably from manufacture.(broken).Requires boxes out and re-wire,unless they get an exemption for one flight (risk burning out another engine) the work will have to be done at FLS opr another 3rd party hangar........Meanwhile 45 staff payed to stay at home ,most with recency and a few with cover are not to be brought in!!!!

EGYPT1 4th August 2002 17:47

A319 Casualty
 
Good I hope the rest of the fleet go the same way…. And I don’t just mean Airbus. This company deserves all it gets.

Obi-wan Kenobi 5th August 2002 21:11

Well the beloved Gatwick RJ's seem to enjoy loitering around in the hangars for long periods of time.:rolleyes:

Tinker 6th August 2002 00:40

In addition to BIK_116.80 comment I would also say that it is very unlikely that there are any 8/32 bolts used on any aircraft.
:confused:

Golden Rivet 6th August 2002 18:15

Think you'll find many 8-32 bolts used on galley/cabin trim.

Cant say I've come across any in primary structure but I'm sure if you looked hard enough you could find some.

nilnotedtks 6th August 2002 18:19

Golden Rivet - I would tend to agree with you. 10/32 is a unified fine thread and 8/32 is a unified course thread, not really very good for holding 'important' bits together . . .

Tinker 6th August 2002 22:56

So how come you aircraft fitters use 8/32 UNC bolts when the civililised world use 1/4 UNC :confused: :p

HOVIS 7th August 2002 22:25

OK who wants to explain the difference to Tinker between an
8-32 bolt and an 8/32 (1/4) bolt?

Tinker 8th August 2002 00:26

Thats what I was hoping for :D. I'm just a lowly mechy fitter, and you have been refering to said bolts as 8/32 and not 8-32. I knew there must be somthing in it as a 10/23 (UNC or UNF) bolt does not exist or at least it's not a nominal size. In addition to another reply I believe the UNF thread was introduced to hold 'important bits together' where an appropriate thread length isn't practical.

Lemmon_drop_kid 8th August 2002 10:13

Threads without tears
 
!0/32 / 8/32 bolts ? Also known as 5/16 and 1/4 inch. The common misconception of the UNF 10/32 is that this denotes a size, BAe Filton being one of the worst offenders (I remember when I worked there).

OK here we go :

The Unified series (UNF) 10/ 32 . the 10 is the series Number. Begining at 0 Unified = 60 thau (0.060") each progression of the series is a progression of 13 thau (0.013") therefore 10 x 0.013" = 0.13" + the 60 thau we started with = 0.19"
The 32 is the number of threads per inch (TPI)

N.B the series becomes imperial at 1/4 inch and the progressions from there on are nominal inch fractions

From the above I can tell you that 8/32 Unified is 8 x 0.013 + 0.060
That is 0.164" and 32 threads per inch (the bolt now being smaller 8/32 is UNC)

It would not be possible to use a Unified 8/32 screw / bolt in a Unified 10 /32 nut (it would not pick up).

I believe that the problem with the BAC 1-11 incident (fresh air for the flight crew) may have been caused by a mismatch of old english nuts (BA series) and Unified bolts.

Lemmon_drop_kid 8th August 2002 10:50

8-32 .....1/4 UNC hmmmmmmm, my trusty Zeus tells me that !/4 UNC is 20 TPI.
So if I am wrong then it's all Zeus's fault. (old trick I learned from RAF type,s)

Tinker 8th August 2002 16:57

Cheers for that

giza 8th August 2002 22:54

I see u have all lost the thread here, anyway, I here the broken airbus at Manchester is now a broken airbus at Birmingham.

Lemmon_drop_kid 9th August 2002 03:11

Another screw is loose
 
What was the question again please:rolleyes: :rolleyes:


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