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-   -   Testing of idle reverse thrust before takeoff. A wise precaution? (https://www.pprune.org/tech-log/619738-testing-idle-reverse-thrust-before-takeoff-wise-precaution.html)

A37575 23rd Mar 2019 11:19

Testing of idle reverse thrust before takeoff. A wise precaution?
 
https://avherald.com/h?article=4c5b3f3d&opt=0

An A320 lands and reverse thrust fails to operate. There had been no prior warning flags in the cockpit. Maintenance staff had forgotten to remove the reverser lockout pins after servicing. The situation could have been critical if a high speed rejected takeoff occurred at the departure airfield and the crew were unaware the reversers had been locked out.

System caution lights have removed the once good airmanship requirement of the momentary testing of brakes after moving from the tarmac. However, the above incident illustrates that on this occasion a fault in reverser operation did not show up to the cockpit crew until too late

A short test of reverse idle at an appropriate point before takeoff would have revealed this maintenance defect.. Another cue for good airmanship?
.

Stan Woolley 23rd Mar 2019 12:40


A short test of reverse idle at an appropriate point before takeoff would have revealed this maintenance defect.. Another cue for good airmanship?
.
Not for me thanks. A reverser not working is rarely that big a deal on landing, but messing with reversers before take off just doesn’t give me a good vibe!

Uplinker 23rd Mar 2019 13:13


Originally Posted by A37575 (Post 10427558)
https://avherald.com/h?article=4c5b3f3d&opt=0

An A320 lands and reverse thrust fails to operate. There had been no prior warning flags in the cockpit.

Which is one reason why PM calls reversers green/amber during rollout.


..........and the crew were unaware the reversers had been locked out.
I think the reverser lockout pins are visible on the sides of the engine nacelle, when fitted?


......... Another cue for good airmanship?
Or checking during the walkaround to see if the lockout pins had been fitted?


A37575 23rd Mar 2019 13:24


A reverser not working is rarely that big a deal on landing
But could be a seriously big deal on a high speed rejected take off if runway limited..

lomapaseo 23rd Mar 2019 13:27

A thought

The plane is certified to stop safely with the reversers locked out.

Give a thought to how many tasks you want to perform over and above what's in the manuals

Stan Woolley 23rd Mar 2019 14:00


Originally Posted by A37575 (Post 10427647)
But could be a seriously big deal on a high speed rejected take off if runway limited..

As lomapaseo has said, even in that case a failure should not be too critical. And how often are we really runway limited on take off? Going full power/ full length.
I’m with the previous poster. Why make things more complicated? KISS. YMMV

sonicbum 23rd Mar 2019 14:12


Originally Posted by A37575 (Post 10427558)

A short test of reverse idle at an appropriate point before takeoff would have revealed this maintenance defect.. Another cue for good airmanship?
.

Just in case I would also check the spoilers movement, and check the engines are getting up to toga thrust should I need it, and also check the flaps travel down to 3 if I need to come back quickly and also I would close manually the outflow vale and pressurise the plane to check it does pressurise. Anyway short answer to the above : no, it's not, as performance data is there for you to consider a no reverse situation up to a contaminated runway.

FullWings 23rd Mar 2019 14:32

I agree with most of the posters here: it’s not a major issue 99.99% of the time should they not deploy, plus static use of of thrust reversers is not helpful in terms of FOD and/or surging. After all, if you’re going to check they work properly that involves full reverse...

josephfeatherweight 23rd Mar 2019 15:53

Many aircraft require a pre-take-off reverser check as part of the taxi checklist.

atakacs 23rd Mar 2019 16:19


Originally Posted by josephfeatherweight (Post 10427737)
Many aircraft require a pre-take-off reverser check as part of the taxi checklist.

Any specifics ?

Meikleour 23rd Mar 2019 16:30

Forty+ years ago on the B707-436 with R-R Conway engines reverse was indeed checked on taxy out. Try that with a JT3D powered aircraft and you will be in a whole world of pain!

FlightDetent 23rd Mar 2019 16:30


Originally Posted by A37575 (Post 10427647)
But could be a seriously big deal on a high speed rejected take off if runway limited..

On dry runways the effect of REV is not taken into account for PERF calculations. The scenario you fear is (all need to apply at the same time)
- wet runway or worse
- ASDA limited take-off
- RTO at V+-10 to V1

The chances are very remote. For what is left, the standard walk around check of REV lock-out pins should cover. No need to envisage new procedures where at least 50% compliance with the present ones would do. Agreed?

-----

although from the report: https://www.atsb.gov.au/media/577576...-064_final.pdf
it is not clear whether the standard pin as seen here https://www.atsb.gov.au/media/577576...-064_final.pdf was visible on the outside of the casing.

Now, the paragraph "AMM specific wording of HMU deactivated ..." of the report is the funny part.

metro301 23rd Mar 2019 17:04


Originally Posted by A37575 (Post 10427558)
https://avherald.com/h?article=4c5b3f3d&opt=0
An A320 lands and reverse thrust fails to operate. There had been no prior warning flags in the cockpit. Maintenance staff had forgotten to remove the reverser lockout pins after servicing. The situation could have been critical if a high speed rejected takeoff occurred at the departure airfield and the crew were unaware the reversers had been locked out.

Highly visible lock out pins should have been caught on even the most cursery walkaround.

QuarterInchSocket 23rd Mar 2019 17:42

The HCU is under the pylon on left side underneath the cowling, it isn't visible externally so can't detect incorrect HCU config during walk-around.

There is a streamer-free pin that lives up there and stays with the aircraft. that is what the engineers used to lock out the reversers and forgot to remove.

Very sloppy maintenance. If I'm not mistaken, landing performance is predicated on braking action with nil reverser credit? (I'm not a pilot).

sonicbum 23rd Mar 2019 18:15


Originally Posted by QuarterInchSocket (Post 10427796)
Very sloppy maintenance. If I'm not mistaken, landing performance is predicated on braking action with nil reverser credit? (I'm not a pilot).

Correct. The only difference is that, in case of landing on a contaminated runway, You need to take it into account from a performance point of view (i.e. add the impact of a no reverser configuration).

QuarterInchSocket 23rd Mar 2019 18:33

Thanks sonicbum. I forgot to ask. Would the takeoff run be the same?

ScepticalOptomist 23rd Mar 2019 18:45

Just follow SOPs
 
I agree with the ‘not a good idea’ crowd.

Also on every Boeing I’ve flown selecting REV on the ground deletes all your Vspeeds from the FMC.

Keep It Simple, just follow manufacturer and company SOPs.

The willingness not to, as alluded to by some of the questions on this forum, do make me worry about my fellow aviators.

PPRuNeUser0215 23rd Mar 2019 18:47


Originally Posted by atakacs (Post 10427752)

Any specifics ?

Global Express, Citations, I suspect Gulfstreams too. Never seen in done on modern airliners though

Escape Path 23rd Mar 2019 19:29

A proper walk around/cockpit preparation goes a long way to prevent stuff like this... Should’ve spotted the reverse lockout pins and all this discussion would be inexistent.

As sonicbum said, might as well check everything every time, just in case.

Reverse is not credited for RTO in dry runways, it is credited for wet or contaminated runways though

stilton 24th Mar 2019 03:18


Originally Posted by Meikleour (Post 10427759)
Forty+ years ago on the B707-436 with R-R Conway engines reverse was indeed checked on taxy out. Try that with a JT3D powered aircraft and you will be in a whole world of pain!


Ok, I’ll bite, why is that ?

vilas 24th Mar 2019 04:46

Never tired of saying don't make your own procedures. If too tempted ask the manufacturer. This becomes an addiction. And on aircraft run on software can have other effects which are not obvious.

Australopithecus 24th Mar 2019 05:00

What a good idea! I might check the gear operation too in case those pins were left in.

Don't invent procedures, don't deviate from the FCOM. At least not without good, compelling reason to do so. A misplaced sense of caution does not satisfy that condition. And my sarcasm aside, where do you stop? Eventually you'll be cycling every switch and doing a compass swing.

rog747 24th Mar 2019 07:17


Originally Posted by stilton (Post 10428063)

707-436 RR Conway testing R/T before TO v JT3D engines

Ok, I’ll bite, why is that ?

I was not aware of that on the BOAC RR 707's, but if you open the reversers on a PW JT3D they have fan cold and hot end sliding cowls, and very often one would not fully close up after landing.
The RR engine on the 707 had cascade type reverser built by RR
(the DC8 43 Conway application was different with a Douglas transiting ring thrust reversers and exhaust silencers)

VinRouge 24th Mar 2019 07:58


Originally Posted by A37575 (Post 10427647)
But could be a seriously big deal on a high speed rejected take off if runway limited..

Reject executed at V1 will only give you a 50% chance of stopping in the remaining distance anyway with a critical propulsive loss at engine failure recognition speed with a balanced field.

Its calculated using Gross not
Net data.as others say, do a proper walk around. All you will do by cycling each and every flight is put extra wear on components and increase the likelihood it won’t work when you need it most.

john_tullamarine 24th Mar 2019 08:47

Reject executed at V1 will only give you a 50% chance of stopping in the remaining distance anyway

Its calculated using Gross not Net data.


You wouldn't like to expand on these points, would you ?

tdracer 24th Mar 2019 08:48

Thrust reversers fail to deploy for a number of reasons - the numbers are better now than they used to be, but figure roughly once in every 5,000 to 10,000 deployments a T/R will fail to properly deploy due to some fault, and someone forgetting to remover the lockout pins is pretty low on the probability list of failures.
As VinRouge notes, deploying the T/R prior to every takeoff just wears them out quicker, and makes it a little more likely one will fail when you really need it.
Besides, what are you going to do if one fails to deploy on a pre-takeoff check? Most likely you're go to go back, take a delay while the T/R gets deactivated and locked out, then depart with a reverser that doesn't work - which is what you're would have done anyway except now you're doing it several hours later...

Tom Sawyer 24th Mar 2019 12:32

Checking reversers with the aircraft stationary at the end of the runway or on the taxiway not a good idea as the reversed exhaust gas flow could blow stones or any other FOD up which could get ingested into the fan or core and cause you an even more significant problem. Not sure what flight crew operating procedures say about stowing reversers on landing at what speed to prevent this (and I'm pretty sure you don't use T/Rev to come to a complete stop), but as an Engineer we do not usually carry out an engine running reverser check on ramp for this reason. We usually have a facility through the CMS to do a cycling check using electrics or hydraulics. I can only speak for what I work on (Airbuses and B744), and there could be exceptions to this.......and yes I do know cascade vanes are designed to mitigate the ingestion of blown up FOD, but still good practice I'm sure.

Atlas Shrugged 25th Mar 2019 02:29


But could be a seriously big deal on a high speed rejected take off if runway limited..
Not really......

A37575, you have to remember that there is very little, if any, reverse thrust. Most reversers only affect the fan air, not the flow from the core. Whilst the fan flow might generate some reverse, the core is still pushing you along. All reverse really does in an airliner is cancel out the core thrust, and not much more. It does destroy the lift generated by the wings and may dissipate any water that might be on the runway - both help sit the aircraft down on the ground a bit more firmly - but that's about it.

Smythe 25th Mar 2019 02:40

Well, the ground crew will love you, after they finish picking everything up.

stilton 25th Mar 2019 04:20


Originally Posted by rog747 (Post 10428140)
I was not aware of that on the BOAC RR 707's, but if you open the reversers on a PW JT3D they have fan cold and hot end sliding cowls, and very often one would not fully close up after landing.
The RR engine on the 707 had cascade type reverser built by RR
(the DC8 43 Conway application was different with a Douglas transiting ring thrust reversers and exhaust silencers)


Interesting, thanks for that !

Centaurus 25th Mar 2019 08:00


All reverse really does in an airliner is cancel out the core thrust, and not much more. It does destroy the lift generated by the wings and may dissipate any water that might be on the runway - both help sit the aircraft down on the ground a bit more firmly - but that's about it.
https://www.pprune.org/images/status...er_offline.gif https://www.pprune.org/images/buttons/report.gif
The above argument would suggest having a reverse thrust system at all is a very expensive exercise in poor cost effectiveness. Why haven't the manufacturers realized this and built their aircraft without reverse thrust? Save millions of $$$ in maintenance costs. OK - reverse might be handy on slippery runways when wheel braking efficiency is reduced but it could be cost effective to accept that risk.:ok:

DaveReidUK 25th Mar 2019 08:36


Originally Posted by Atlas Shrugged (Post 10428890)
A37575, you have to remember that there is very little, if any, reverse thrust. Most reversers only affect the fan air, not the flow from the core. Whilst the fan flow might generate some reverse, the core is still pushing you along.

Almost all of the thrust generated by a large turbofan comes from the fan, so it's illogical to suggest that the absence of a core reverser makes much difference.

Early RB211s, for example, had both but the core reverser was subsequently deleted because it was a PITA for very little benefit.

mustafagander 25th Mar 2019 09:04

Centaurus,
Look at the A380 - only reversers on #2 & #3. Just enough to claim the "major means of deceleration" for certification but really a WOFTAM.
The concept of testing reverse thrust prior to each takeoff is simply risible - where do you stop testing? Reversers and brakes worked fine last landing or there would be a tech log entry so just fly the aircraft FFS and not try to do block overhaul each T/R.

Tom Sawyer 25th Mar 2019 09:09


Originally Posted by Centaurus (Post 10429005)
The above argument would suggest having a reverse thrust system at all is a very expensive exercise in poor cost effectiveness. Why haven't the manufacturers realized this and built their aircraft without reverse thrust? Save millions of $$$ in maintenance costs. OK - reverse might be handy on slippery runways when wheel braking efficiency is reduced but it could be cost effective to accept that risk.:ok:

Not sure if this true or not but heard it few times now......the A380 was originally designed with no T/Rev, but it was the regulators who said that it had to have it as the design spec for that standard of aircraft dictated it and so it was installed on the inboards to satisfy them.

Tom Sawyer 25th Mar 2019 09:20


Originally Posted by Atlas Shrugged (Post 10428890)
Not really......

A37575, you have to remember that there is very little, if any, reverse thrust. Most reversers only affect the fan air, not the flow from the core. Whilst the fan flow might generate some reverse, the core is still pushing you along. All reverse really does in an airliner is cancel out the core thrust, and not much more. It does destroy the lift generated by the wings and may dissipate any water that might be on the runway - both help sit the aircraft down on the ground a bit more firmly - but that's about it.

80% of a modern, high by-pass engine's thrust comes from the fan. The core engine is really only there to drive the fan, the gearboxes for the ancillary pumps/generators etc. , and provide bleed air for air conditioning/anti-icing. On that basis Fan T/Rev thrust significantly cancels out Core Thrust during application of of T/Rev.

lomapaseo 25th Mar 2019 14:08


Originally Posted by Centaurus (Post 10429005)
The above argument would suggest having a reverse thrust system at all is a very expensive exercise in poor cost effectiveness. Why haven't the manufacturers realized this and built their aircraft without reverse thrust? Save millions of $$$ in maintenance costs. OK - reverse might be handy on slippery runways when wheel braking efficiency is reduced but it could be cost effective to accept that risk.:ok:

All true and revisited years ago in regulatory discussions.

In the end there was a realization that there was a money making business to offer the pilots what they wanted

CV880 25th Mar 2019 16:11

Re post #34, Airbus once proposed at one of the A3XX airline working groups back in the 1990's to delete all thrust reversers to save weight and complexity however the airline working group recommended at least 2 engines have reversers. The main reason for rejecting the no reverser proposal was the estimated required runway length at MTOW for a slippery/contaminated runway if I recall correctly..

Chu Chu 25th Mar 2019 23:57

A reverser test after maintenance seems to makes sense -- by someone at least. One of the major missteps in the the report was that the engineers skipped a required functional test. Of course, that doesn't mean that the flight crew should repeat it just in case . . .

Atlas Shrugged 26th Mar 2019 01:32


On that basis Fan T/Rev thrust significantly cancels out Core Thrust during application of of T/Rev.
I know....

stilton 26th Mar 2019 01:52


Originally Posted by Centaurus (Post 10429005)
The above argument would suggest having a reverse thrust system at all is a very expensive exercise in poor cost effectiveness. Why haven't the manufacturers realized this and built their aircraft without reverse thrust? Save millions of $$$ in maintenance costs. OK - reverse might be handy on slippery runways when wheel braking efficiency is reduced but it could be cost effective to accept that risk.:ok:


Those savings will be gone pretty quickly
after you slide off the end of the runway in
dodgy braking conditions and bend your kite


Reverse is invaluable in those conditions, I’ll take all the deceleration devices there are, sometimes you need all of them


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