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787 APU Autostart

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Old 17th July 2025 | 11:45
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787 APU Autostart

Not sure if I'm missing some logic here here, but is there a time delay between 3 engine generators going offline (in the air) and the APU door beginning to open for an autostart?

Air India event:

The aircraft achieved the maximum recorded airspeed of 180 Knots IAS at about 08:08:42 UTC and immediately thereafter, the Engine 1 and Engine 2 fuel cutoff switches transitioned from RUN to CUTOFF position one after another with a time gap of 01 sec.
As per the EAFR, the Engine 1 fuel cutoff switch transitioned from CUTOFF to RUN at about 08:08:52 UTC. The APU Inlet Door BEGAN opening at about 08:08:54 UTC, consistent with the APU Auto Start logic.
I assume we can ignore the cutoff to run part. Of course there will be spooldown time (unless addtional logic is attached to the fuel cutoff levers?

What is the generator trip speed? 55%N2 like a CF6, or higher? During main engine start, the generator symbols don't appear on EICAS until idle has been reached.

The RAT certainly had no issues deploying much earlier.

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Old 18th July 2025 | 09:40
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Hi NSEU

I suspect that level of detail isn’t in the FCOM. Perhaps in a maintenance manual? From a pilot perspective if you’ve lost three generators inflight you’re having a bad day in the office so the precise N2 wouldn’t be something to concern oneself about - probably! As you are probably aware the Boeing manuals tend to give just enough info and no more.
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Old 18th July 2025 | 09:55
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From memory, I think it's an either/or logic.
If both fuel switches are set to cut off there's usually a no break power transfer to alternate supply, EG. APU or Ground Power. This will happen before the engine spools down too low to cause the generator to trip off due to low voltage/frequency etc.
If there's no alternative power available and therefore nothing to power transfer to I'm guessing the logic waits for the generator output to go out of limits and then trips.
Caveat, I'm doing this from memory of a training course I did over a decade ago. It's not something an every day line engineer has to think about too often.
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Old 18th July 2025 | 18:08
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Was the RAT deployed before the RCS transitioned?
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Old 18th July 2025 | 19:06
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Something to remember.
On the 787 (also 777 and 747-8), when the fuel control switch is cycled to CUTOFF, the electrical generation doesn't stop when the engine N2/N3 drops too low - it happens much sooner than that.
In order to facilitate a 'breakless' power transfer during an engine shutdown, the fuel control switch sends a signal to the electrical system, which reconfigures to drop the related generators from the system before they drop off line. This takes ~0.25 seconds, not the several seconds it takes for the N2/N3 to drop sub-idle.

So in the case of the Air India 787, the system would have lost all main-bus power generation a fraction of a second after the second fuel control switch was moved to CUTOFF, commanding the RAT deployment.
Old 18th July 2025 | 19:28
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This discussion is perfectly fine, please continue on topic. Please actively prevent it becoming another hamsterwheel of thread drift into the accident in general.

(Hopefully, it this slightly less frequented forum, it stays focused with the interest group!)

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Old 18th July 2025 | 19:57
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Originally Posted by tdracer
So in the case of the Air India 787, the system would have lost all main-bus power generation a fraction of a second after the second fuel control switch was moved to CUTOFF, commanding the RAT deployment.
So, once the RAT is providing some electrical power and hydraulics, the APU auto-start sequence begins with the opening of the air inlet?
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Old 18th July 2025 | 20:28
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Originally Posted by Musician
So, once the RAT is providing some electrical power and hydraulics, the APU auto-start sequence begins with the opening of the air inlet?
Not specifically familiar with the 787 APU, but I suspect the APU auto-start would commence at the same time as the RAT deployed.

The 787 APU has a dedicated battery, so there is no reason to wait until the RAT is 'on-line' to commence the start sequence.
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Old 18th July 2025 | 20:54
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Originally Posted by tdracer
So in the case of the Air India 787, the system would have lost all main-bus power generation a fraction of a second after the second fuel control switch was moved to CUTOFF, commanding the RAT deployment.
Whle I understand the recording function of the forward recorder would continue on the local battery, would not a very large majority of recorded data parameters have ceased being supplied to the recorder immediately on loss of main-bus power? Do we have any general idea of which ones? And between the RAT and the attempted relight of the engines, is there an identifiable point in the sequence in which power source for most of the data parameter sources would have resumed?
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Old 18th July 2025 | 21:20
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Originally Posted by gearhorn
Was the RAT deployed before the RCS transitioned?
According to the transcript, the RAT had deployed and started to provide hydraulic power. Around 7 seconds later, the APU door started opening. I suppose we would need to know which parameter is being monitored for "door open". Is it triggered when the door cracks open or only after it has travelled a certain amount. I know on the 777, there is a closed switch which loses its earth when the door moves away from fully closed, so the aircraft should get a change in status immediately.
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Old 18th July 2025 | 21:37
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Originally Posted by archae86
Whle I understand the recording function of the forward recorder would continue on the local battery, would not a very large majority of recorded data parameters have ceased being supplied to the recorder immediately on loss of main-bus power? Do we have any general idea of which ones? And between the RAT and the attempted relight of the engines, is there an identifiable point in the sequence in which power source for most of the data parameter sources would have resumed?
Here's a basic list of what should be powered on the battery and the RAT (from an out of date FCOM)


I assume the CCR L is used in data gathering, but I don't know if this is forwarded on to the flight recorder during this time. Since the engine parameters were known, I think we can assume that the engine EECs were talking to the flight recorder.
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Old 18th July 2025 | 21:38
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Originally Posted by archae86
Whle I understand the recording function of the forward recorder would continue on the local battery, would not a very large majority of recorded data parameters have ceased being supplied to the recorder immediately on loss of main-bus power? Do we have any general idea of which ones? And between the RAT and the attempted relight of the engines, is there an identifiable point in the sequence in which power source for most of the data parameter sources would have resumed?
Yes, any information that comes from LRUs that are not on the battery buss would be lost when main bus power is lost.
I'm not familiar with the specifics of the 787 avionics, but the following are required for continued safe flight and landing, and are on the battery:
Left EICAS
Left PFD
One ADIRU (likely the left).
At least one level of the FBW system
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Old 19th July 2025 | 00:36
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Originally Posted by tdracer
Yes, any information that comes from LRUs that are not on the battery buss would be lost when main bus power is lost.
I'm not familiar with the specifics of the 787 avionics, but the following are required for continued safe flight and landing, and are on the battery:
Left EICAS
Left PFD
One ADIRU (likely the left).
At least one level of the FBW system
I assume the EECs were also sending data to the front recorder, as N1/N2 speeds and EGT were mentioned in the report.
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Old 19th July 2025 | 01:21
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Originally Posted by NSEU
I assume the EECs were also sending data to the front recorder, as N1/N2 speeds and EGT were mentioned in the report.
The EEC/FADECs will stay powered down to about 8% N2(N3) using the dedicated PMA. So yes, they will keep transmitting data so long as they are powered even if aircraft power is lost.
Naturally, the interfacing electronics between the EECs and the FDR need to stay powered for that data to do any good, but it appears that on the 787 they keep enough stuff on the battery that the EEC provided engine parameters still made it to the battery powered FDR (that's not the case on many aircraft).
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Old 19th July 2025 | 01:36
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Originally Posted by tdracer
The EEC/FADECs will stay powered down to about 8% N2(N3) using the dedicated PMA. So yes, they will keep transmitting data so long as they are powered even if aircraft power is lost..
Actually, now that I think about it, most engines, including GE, have some engine sensor data hardwired to the aircraft, so the EECs don't necessarily need to be powered. The CF6, for example, had N1, N2, vibration and oil quantity. But I'm sure the engines were still above the required N2 to maintain PMA power.
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Old 19th July 2025 | 04:38
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Originally Posted by NSEU
Actually, now that I think about it, most engines, including GE, have some engine sensor data hardwired to the aircraft, so the EECs don't necessarily need to be powered. The CF6, for example, had N1, N2, vibration and oil quantity. But I'm sure the engines were still above the required N2 to maintain PMA power.
In the early days of FADEC, the rotor speeds were generally fed via analog as well as digital data bus - with the analog signal only used when digital was unavailable.
However, as the reliability of the FADECs has been proven, the need for analog backup has slowly gone away. A big reason why the analog rotor speeds went to aircraft was for use in the engine vibration system, but on the GEnx (both 787 and 747-8), the engine vibration data is calculated on the engine using the "Engine Monitor Unit" - EMU - so those vibe related parameters are no longer sent to the airframe).

I'm not sure that the 787 EICAS gets any backup analog rotor speed signals...
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Old 19th July 2025 | 05:04
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The engines both re-lit (even if the right did not accelerate), so the EECs were absolutely powered.

The left CCR is powered on battery/RAT (necessary for APU start, apparently). At least one of the channel A and B cabinet switches in the CCR L must also be powered; I expect both.

It looks like all the RDCs have A/B channels connected to the A/B networks, so you can lose all the switches on one channel and still talk to all the RDCs.

I'm not sure how many of the remote network switches (ARSs) and RDCs would be powered, though.

My guess is any RDC powered on battery had routes available to the CCR and through to the EAFR, and would have been recorded if it was a recorded parameter. It sounds like the integrated DFDAU in the EAFR sniffs data straight out of the CDN.

I wouldn't be surprised to find >50%, maybe even >80% of recorded parameters present.


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Old 21st July 2025 | 02:06
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Originally Posted by tdracer
Not specifically familiar with the 787 APU, but I suspect the APU auto-start would commence at the same time as the RAT deployed.

The 787 APU has a dedicated battery, so there is no reason to wait until the RAT is 'on-line' to commence the start sequence.
What is the first item in the APU auto-start sequence, then?
I'm surprised it's not the opening of the inlet, is there an outlet that needs to be opened first? Fuel to be pumped?
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Old 21st July 2025 | 02:42
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Originally Posted by Musician
What is the first item in the APU auto-start sequence, then?
I'm surprised it's not the opening of the inlet, is there an outlet that needs to be opened first? Fuel to be pumped?
It may depend on the controller. I know the 747-400 needs to see the door open before the starter even engages. There is a 13 degree switch on the door which I believe is used for that purpose. On the ground, the door opens to 45 degrees. In the air, the door moves to 15 degrees if the APU is kept running for takeoff.

On the 777, the door must also be open (and rpms below 12% before the start sequence begins). The DC fuel pump is also activated with the switch moved from OFF to ON.
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Old 9th August 2025 | 22:02
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I hope my question is not too much outside the topic.
Originally Posted by tdracer
Something to remember.
On the 787 (also 777 and 747-8), when the fuel control switch is cycled to CUTOFF, the electrical generation doesn't stop when the engine N2/N3 drops too low - it happens much sooner than that.
In order to facilitate a 'breakless' power transfer during an engine shutdown, the fuel control switch sends a signal to the electrical system, which reconfigures to drop the related generators from the system before they drop off line. This takes ~0.25 seconds, not the several seconds it takes for the N2/N3 to drop sub-idle.

So in the case of the Air India 787, the system would have lost all main-bus power generation a fraction of a second after the second fuel control switch was moved to CUTOFF, commanding the RAT deployment.
If all main-bus power was lost around 08:08:43, how is it possible there were FR24 ADS-B transmissions with time stamps until 08:08:51?

PL
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