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Cold Soaked Fuel Frost Rule of Thumb

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Old 19th May 2025 | 11:23
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Cold Soaked Fuel Frost Rule of Thumb

Our company offers some vague advice on avoiding the above phenomenon. I’m well aware that the easiest way to avoid it is not to tanker but I wondered if there was a rule of thumb anyone uses when deciding whether to tanker please? On the assumption the fuel has had hours to cool in the cruise, perhaps there is a temperature/dew point split rule you use? I’d be interested to hear your opinions.
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Old 19th May 2025 | 11:47
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It depends on the type of course, and whether your authority allows you to take off with light coatings of CSFF on the top of the wings or not. I'd avoid landing somewhere with full or nearly full wing tanks if its colder than 10 degrees and when you had a reasonably long cruise segment, of course especially when precipitation is forecast (then CSFF of course isn't the issue anymore, but instead you're dealing with lovely invisible clear ice)...
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Old 19th May 2025 | 16:22
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One of the things that (amazingly) gets overlooked is the ability to be de-iced wherever you are going, should you end up with more frozen deposits than you expected...
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Old 19th May 2025 | 22:29
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My experience tells me it's got more to do with the state of the atmosphere than the amount of fuel in the wing. I have picked up lots of frost with < 2000 kg and no frost with > 6000 kg after landing. Very unpredictable.
On the A320Neo I try to get the outer cells empty before landing (if conditions allow). My gut tells me its easier to manage the CSFF if you can fill them up with fresh warm fuel instead of a having 700 kg very cold fuel left in them after landing.
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Old 22nd May 2025 | 07:19
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Thank you all.
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Old 22nd May 2025 | 09:23
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Originally Posted by 172_driver
My experience tells me it's got more to do with the state of the atmosphere than the amount of fuel in the wing. I have picked up lots of frost with < 2000 kg and no frost with > 6000 kg after landing. Very unpredictable.
Exactly right. Which is how 320 family LR aircraft land and depart in dry polar regions with no de-icing facilities, after a 4.5 hour sector and full wings on landing.

Last edited by compressor stall; 22nd May 2025 at 12:03.
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Old 22nd May 2025 | 11:01
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There are no hard and fast rules. There will almost always be a touch of frost on arrival. That does not stop me from tankering on most of my flights. Occasionally a limit the amount of tankering fuel. My considerations:

-how much (warm) fuel will we uplift at destination?
-how long is the turn around, and will the frost melt in that period due to the warming effect of the running fuel pumps (A320).
-how long is the taxy in and out and will the fuel heat exchanger recirculation be enough to melt that last bit of frost? (A320).
-any risk of precipitation?

In the past couple of years the above factors have almost always been enough to melt the last bits of frost, especially the dreaded ‘T’ on the A320 wing. I have only once had to call for de-icing, in conditions where I least expected there to be frost.

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Old 22nd May 2025 | 11:29
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It certainly has more to do with the conditions than fuel temp and quantity. If you are uplifting any quantity of fuel the outer tanks will have the cold soaked fuel moved out of them by the refuelling process.

The fuel enters the system through bottom of the outer tanks and the fuel already there "spills" over into the inner tanks so the outers will have fresh fuel in them by the end.

Still doesn't help that much if the uplifted fuel is cold and it is a cold day but in a normal environment the frost on top of the outer tanks seems to go pretty quickly after refuelling.

If the mains still have a lot of cold fuel in them that is more of a problem and often getting de-iced or waiting for the ice to melt is all you can do.



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Old 22nd May 2025 | 15:13
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My type (B737) is more concerned with frost formed on the upper wing surface. More fuel means more contact with the upper wing surface and more frost in the wrong place, hence why the guidance is to consider tankering carefully.

I had not considered the effect of the fuel/oil heat exchangers. Mind you, if deicing is on stand, the decision would need to be made before engine start.

I suppose I could transfer all remaining fuel to the centre tank and fill the wings with nice fresh warm fuel but I imagine this is time consuming. In warm humid destinations this may be the only option though.

I’ll continue with my wet-finger-in-the-air approach to the decision. Thank you again for your useful input.
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Old 22nd May 2025 | 15:33
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Originally Posted by flypaddy
My type (B737) is more concerned with frost formed on the upper wing surface. More fuel means more contact with the upper wing surface and more frost in the wrong place, hence why the guidance is to consider tankering carefully.

I had not considered the effect of the fuel/oil heat exchangers. Mind you, if deicing is on stand, the decision would need to be made before engine start.

I suppose I could transfer all remaining fuel to the centre tank and fill the wings with nice fresh warm fuel but I imagine this is time consuming. In warm humid destinations this may be the only option though.

I’ll continue with my wet-finger-in-the-air approach to the decision. Thank you again for your useful input.
I'm not sure what the effect would be on the 737. In my current type of operation on the A320, the fuel temperature is usually around -4 to -6 degrees once we arrive at the gate. After a 45 minute turnaround with the fuel pumps on this would typically warm up towards -1/-2, still leaving some frost on the wing. But with the engines running, once reaching the runway, the fuel will be around 2 degrees. Is that enough to melt the frost? I can't comment on that in general. And certainly when the whole upper wing is frosted over (as opposed to the 'T'), I will only rely on visual and /or tactile inspection. But I do take this into account when planning wether or not to deice

Does your company not allow cold soak frost on the upper wing on the 737? I remember our 737's receiving the alleviation from Boeing to depart with cold soak frost within a certain defined area on top of the wing. It made a huge difference in day to day ops. I was equally surprised to find that there was no such alleviation on the A320, not even for the ever present 'T'.

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Old 25th May 2025 | 09:21
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On the 737NG, we used to tanker to some destinations where we knew cold-soak would be an issue. Solution - dump cold fuel into CTR tank, refill wings with warm fuel - problem solved ;-)
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Old 25th May 2025 | 10:52
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Isn’t commercial tankering banned in the EU now? That should reduce the de-icing bill a bit.
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Old 25th May 2025 | 11:28
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Re: 737NG upper surface frost. Boeing issued an alleviation. I don't know of a single regulatory authority that approved it, but I could be wrong. In the UK the clean wing policy applies to all aircraft.
Moving cold fuel to the centre tank before refuelling used to be a standard procedure on the MD80 series after a couple of incidents of sheet clear ice coming off in flight and taking out the engine!
As for tankering in the EU. At least one Middle Eastern airline continues to regularly tanker in to Europe.
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Old 1st June 2025 | 22:30
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Originally Posted by HOVIS
Re: 737NG upper surface frost. Boeing issued an alleviation. I don't know of a single regulatory authority that approved it, but I could be wrong. In the UK the clean wing policy applies to all aircraft.
Moving cold fuel to the centre tank before refuelling used to be a standard procedure on the MD80 series after a couple of incidents of sheet clear ice coming off in flight and taking out the engine!
As for tankering in the EU. At least one Middle Eastern airline continues to regularly tanker in to Europe.
I know of at least one UK operator which had approval from the CAA to apply this alleviation.
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Old 1st June 2025 | 22:40
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Originally Posted by hunterboy
Isn’t commercial tankering banned in the EU now? That should reduce the de-icing bill a bit.
No, it’s not banned. There are some restrictions tankering fuel from outside the EU into the EU I think.
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Old 1st June 2025 | 22:42
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Originally Posted by PENKO
I know of at least one UK operator which had approval from the CAA to apply this alleviation.
As I say, "I could be wrong". 😁
My experience on the NG was a long time ago when the idea of altering the clean wing policy was a bit radical.
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Old 2nd June 2025 | 12:13
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Originally Posted by HOVIS
As I say, "I could be wrong". 😁
My experience on the NG was a long time ago when the idea of altering the clean wing policy was a bit radical.
Don’t worry, it’s still radical on the Airbus!
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Old 20th June 2025 | 00:33
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Originally Posted by flypaddy
My type (B737) is more concerned with frost formed on the upper wing surface. More fuel means more contact with the upper wing surface and more frost in the wrong place, hence why the guidance is to consider tankering carefully.

I had not considered the effect of the fuel/oil heat exchangers. Mind you, if deicing is on stand, the decision would need to be made before engine start.

I suppose I could transfer all remaining fuel to the centre tank and fill the wings with nice fresh warm fuel but I imagine this is time consuming. In warm humid destinations this may be the only option though.

I’ll continue with my wet-finger-in-the-air approach to the decision. Thank you again for your useful input.
been a while but I remember the 737 only emptied the centre tank into the wings not visaversa
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Old 20th June 2025 | 00:45
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Originally Posted by rigpiggy
been a while but I remember the 737 only emptied the centre tank into the wings not visaversa
The post above yours seems to be referencing transfer fuel to the center tank on the ground, then fill the mains.
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