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APU (lack of) reliability

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Old 22nd Oct 2017, 11:18
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APU (lack of) reliability

Is it my imagination, or are APU's surprisingly unreliable? I have lost count of the number of times that I have been in aircraft with an APU that will not start, with a series of knock-on effects, none of which involve abandoning the flight until it is fixed.


I imagine they are rather helpful when you loose all of your engines, so why is such unreliability tolerated? And why does it come about ?
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Old 22nd Oct 2017, 16:31
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APU’s are incredibly reliable.
Essentially small jet engines hooked up to electrical generators or air pumps.
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Old 22nd Oct 2017, 17:14
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APUs on some types are ground use only, so won't affect dispatch other than GPU and or Huffer required for start up.
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Old 22nd Oct 2017, 18:17
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Originally Posted by B2N2
APU’s are incredibly reliable.
Though that wasn't always the case.

Take the Artouste, for example ...
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Old 22nd Oct 2017, 21:42
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Take the Artouste
I think the RAF VC10's had those, and my recollection was that they didn't work more often than they did.
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Old 23rd Oct 2017, 06:30
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most airliners today have APU's right down to smallest regional jets and Dash Q400 props

i cannot think of one that doesn't of the top of my head - the last big jets that did not have them were 707 DC8 and VC10 and stuff like early Caravelles and CV990
(RAF fitted apu's to their VC10 )

many airports now do not permit APU's to be run on stand during turnarounds due to noise and other issues

they are extremely reliable and on big ETOPS twins 777 787 330 350 etc they are governed by MEL
many can operate up to high altitudes

Sully of the HUdson fame saved his 320 largely in part that he had his APU on to give him power to for his limited control and instruments
had he not had the APU the outcome would likely not been the same
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Old 23rd Oct 2017, 09:31
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Originally Posted by Wycombe
I think the RAF VC10's had those, and my recollection was that they didn't work more often than they did.
I hadn't realised that, I wonder if the civilian VC-10s also had the Artouste?

I was thinking more of the Trident - one of my first experiences of tin-bashing was working on BEA's replacement of the Artouste with the Garrett GTCP85.

I still love the sound of a pneumatic rivet-gun.
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Old 23rd Oct 2017, 12:06
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Originally Posted by DaveReidUK
I hadn't realised that, I wonder if the civilian VC-10s also had the Artouste?

I was thinking more of the Trident - one of my first experiences of tin-bashing was working on BEA's replacement of the Artouste with the Garrett GTCP85.

I still love the sound of a pneumatic rivet-gun.
Dave the vc-10 never had apu's from new
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Old 23rd Oct 2017, 12:07
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and yes the first BEA tridents had them under the belly then moved up at the base of the rudder as you know!! and re-worked those
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Old 23rd Oct 2017, 13:32
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I have been on a couple of BA flights (A319/20) recently where the crew had to apologise that there was no air conditioning on the ground at the gate due to the APU being inoperative.
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Old 23rd Oct 2017, 21:37
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Which airport were you operating from that they couldn't get a GPU to provide power as a substitute for a failed APU? Or failing a GPU, I'm surprised a modern hub airport didn't have FEGP on the stand which could have provided power.
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Old 23rd Oct 2017, 21:47
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Originally Posted by surely not
Which airport were you operating from that they couldn't get a GPU to provide power as a substitute for a failed APU? Or failing a GPU, I'm surprised a modern hub airport didn't have FEGP on the stand which could have provided power.
GPU will not power the air con usually
its for ground electrics only and anywhere you go with a u/s apu then there should be a gpu around or shore power at bigger airports - normally the crew will tell ops to let handling know to have ground power on arrival
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Old 23rd Oct 2017, 22:03
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True that.

The 787 is the only one I can think of that an extra (3rd) GPU will help with the air con. Even then only one system will run and it will struggle in the heat.
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Old 24th Oct 2017, 09:43
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Originally Posted by rog747
GPU will not power the air con usually
its for ground electrics only and anywhere you go with a u/s apu then there should be a gpu around or shore power at bigger airports - normally the crew will tell ops to let handling know to have ground power on arrival
It was Schiphol on both occasions. I assume we were plugged into a shore supply but that only provided very minimal ventilation. I believe they can also use an external conditioned air supply and avoid having to run the APU on the stand, but for some reason that wasn't available.

The first time we had a 45 minute slot delay; it was a hot day and the cabin got *very* sticky.
It happened again last week, but we weren't delayed so it wasn't so much of an issue.
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Old 24th Oct 2017, 12:11
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Originally Posted by dastocks
It was Schiphol on both occasions. I assume we were plugged into a shore supply but that only provided very minimal ventilation. I believe they can also use an external conditioned air supply and avoid having to run the APU on the stand, but for some reason that wasn't available.

The first time we had a 45 minute slot delay; it was a hot day and the cabin got *very* sticky.
It happened again last week, but we weren't delayed so it wasn't so much of an issue.
bad luck the shore air con was U/S too - these things are temperamental -
sadly with no apu we go back to the dark ages when stuck on board on a hot day
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Old 24th Oct 2017, 15:09
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My most recent experience was on arrival in NBO. We were told that they couldn't shut down the engines because the APU was u/s and they couldn't attach the airbridge until the engines were shut down. So would we please sit tight while they worked that one out.
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Old 24th Oct 2017, 15:27
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Originally Posted by double_barrel
My most recent experience was on arrival in NBO. We were told that they couldn't shut down the engines because the APU was u/s and they couldn't attach the airbridge until the engines were shut down. So would we please sit tight while they worked that one out.
they could have attached a GPU immediately on stand with chocks in though but I suppose the airbridge had built in shore power?
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Old 27th Oct 2017, 14:52
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Are they inherently unreliable or maintained to a lower standard than jet engines? (Maintenance costs money and they are less safety critical than engines.)

Quite a high proportion of the BA747s I've been have had faulty APUs and judging by the number of air start units I;ve seen around its not just a BA problem.

I was delayed for over 30 mins at Toronto a couple of years ago as the ground start unit couldn't get the RB211 going on its own and they had to get a second to help out. I've seen calculations for the cost of delays, though I'm not entirely sure I believe them.

As a matter of interest could some techie tell me:

- What is the main problems, presumably like the engines its the things that hang on the APU rather than the turbine itself?

- if the APU were on the MEL (I knows its not) and despatch critical could you complete a typical repair in a 2 hr turnaround?

- are there spares pools around the world for APU components?
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Old 27th Oct 2017, 14:59
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Originally Posted by Peter47
Are they inherently unreliable or maintained to a lower standard than jet engines (maintenance costs money and they are less safety critical than engines)?

Quite a high proportion of the BA747s I've been have had faulty APUs and judging by the number of air start units I;ve seen around its not just a BA problem.

I was delayed for over 30 mins at Toronto a couple of years ago as the ground start unit couldn't get the RB211 going on its own and they had to get a second. I've seen calculations for the cost of delays, though I'm not entirely sure I believe them.

As a matter of interest could some techie tell me:

- What is the main problems, presumably like the engines its the things that hang on the APU rather than the turbine itself?

- if the APU were on the MEL (I knows its not) and despatch critical could you complete a typical repair in a 2 hr turnaround?

- are there spares pools around the world for APU components?
for large turbofan engines such an RB211 or even a JT8 on a MD80/DC9 or CFM56 on a 737/A320 if the APU is U/S one needs both a GPU for electrical power, plus an air start unit as well to start the engines by providing air to turn the fan & engine before the fuel is put in then ignition
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Old 29th Oct 2017, 23:59
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I seem to recall in my youth, that we used to joke that the A340-300 had 5 APU's, 4 on the wings and 1 in the tail made 5. Can't remember much reliability issues with them

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