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-   -   SpaceX flight testing in South Texas (https://www.pprune.org/space-flight-operations/637604-spacex-flight-testing-south-texas.html)

hobbit1983 22nd Mar 2022 09:20

Still tho!

First orbital flight test now rumoured to be early, I believe.

ORAC 10th Apr 2022 20:10

https://www.protocol.com/bulletins/s...ed-environment

SpaceX must pause its Texas expansion because of missing environmental docs

ORAC 10th Apr 2022 20:17

https://www.teslarati.com/spacex-sup...ryoproof-test/

SpaceX’s upgraded Super Heavy booster sails through first major test

SpaceX’s first upgraded 33-engine Super Heavy booster appears to have passed a crucial test with surprising ease, boding well for a smooth qualification process.….

If testing goes perfectly, SpaceX CEO Elon Musk recently stated that Starship and Super Heavy – likely Ship 24 and Booster 7 – could be ready for an inaugural orbital launch attempt as early as May 2022.

SpaceX appears to have leaped headfirst into Super Heavy Booster 7 qualification testing in a move that significantly increases the likelihood of meeting that extremely ambitious schedule.

Normally, with a first-of-its-kind prototype debuting multiple significant design changes, SpaceX would start slow, possibly beginning with a basic pneumatic proof test to verify structural integrity at flight pressures – about 6.5-8.5 bar (95-125 psi) – with benign nitrogen gas before calling it a day.


With Booster 7, SpaceX likely still performed a quick pneumatic proof but then immediately proceeded into a full-scale cryogenic proof test.

With Super Heavy B4, for example, SpaceX performed several increasingly ambitious cryogenic proof tests, filling the booster more and more each attempt but never actually topping it off. On Booster 7’s very first day of testing and first cryogenic proof attempt, SpaceX fully loaded the upgraded Super Heavy with a cryogenic fluid (likely liquid nitrogen) in just two hours – all with no significant unplanned holds (pauses).

In those two hours, SpaceX likely loaded Super Heavy B7’s liquid methane (LCH4) and oxygen (LOx) tanks with roughly 3400 metric tons (~7.5M lb) of liquid nitrogen (LN2) – not far off what Super Heavy would actually weigh at liftoff.

At the peak of the test, Booster 7 was almost entirely covered in a thin layer of ice produced as the cryogenic liquid inside its tanks froze water vapor in the humid South Texas air onto its skin – an effect that effectively turns uninsulated cryogenic rockets into giant fill gauges.

On top of running into no apparent issues, Super Heavy B7’s first cryogenic proof is also the first time any Super Heavy prototype has been fully filled during testing – an important milestone for any rocket prototype, let alone the largest rocket booster ever built.….


https://cimg6.ibsrv.net/gimg/pprune....bc12c0317.jpeg


ORAC 14th Jun 2022 06:02

At long (long) last, things seem to be moving again…

https://www.faa.gov/space/stakeholde...pacex_starship

Project Updates

Programmatic Environmental Assessment

The FAA published the Final Programmatic Environmental Assessment (Final PEA) and Mitigated Finding of No Significant Impact/Record of Decision (Mitigated FONSI/ROD) for the SpaceX Starship/Super Heavy Launch Vehicle Program at the SpaceX Boca Chica Launch Site in Cameron County, Texas (PEA) on June 13, 2022. The documentation is available for download below.

English
.
Mitigated Finding of No Significant Impact/Record of Decision
.
The FAA determined that the Proposed Action would not result in significant environmental consequences and has issued a Mitigated Finding of No Significant Impact/Record of Decision (FONSI/ROD).

The Mitigated FONSI/ROD is available above. Required mitigation measures are listed throughout Chapter 3 of the final PEA.

Should any future license or permit be issued to SpaceX to perform any aspect of the Proposed Action, the FAA will ensure that SpaceX implements these mitigation measures as conditions for licensure…..

ORAC 14th Jun 2022 17:53

Elon has stated that the first Stsrship will launch in July, the second in August and further launches will then continue at monthly intervals.

“Starship will be ready to fly next month. I was in the high bay & mega bay late last night reviewing progress.

We will have a second Starship stack ready to fly in August and then monthly thereafter“….

hobbit1983 15th Jun 2022 09:22

Finally! :D Fingers crossed for the first OFT...

millen 19th Jun 2022 08:50

Quite a nice interview with Gwynne Shotwell the other day on www.youtube.com/watch?v=1b-vAeYTxRA

ORAC 21st Jun 2022 18:25

update on Starship - not to mention 3 successful Falcon launches and recoveries in 3 days….

https://www.teslarati.com/spacex-sta...-crusher-test/


SpaceX to attempt to crush Starship test tank

A week after rolling a different ‘test tank’ from its South Texas Starship factory to nearby launch and test facilities, SpaceX has moved a second test tank to the pad.

Hearkening back to a period in 2020 where SpaceX built and tested six different Starship test tanks in a period of six months, the company appears to be preparing to test another batch of tanks in the hopes of qualifying Super Heavy booster design changes and clearing the way for a significant upgrade to all Starship tank domes. The sequencing of the latest tank raises some questions, however…..


ORAC 7th Jul 2022 13:28

https://www.space.com/spacex-starshi...nch-pad-photos

SpaceX rolls Starship prototype to launch pad ahead of orbital test flight (photos)

IFMU 12th Jul 2022 06:12

Booster 7 blew up.

DeltaT 12th Jul 2022 07:39

In the youtube video with tim dodd where musk explains the raptor 2, musk says that if the start up sequence is not done exactly correct then the preburner will blow up. At a guess this is what has happened.


EDIT: Now saying its ignition of gas build up. Roofies might be added in the future.

ORAC 12th Jul 2022 09:00

https://www.teslarati.com/spacex-sta...ted-explosion/

SpaceX Starship booster test triggers explosion, pad fire

A SpaceX Super Heavy booster was rocked by a substantial explosion and subjected to multiple fires at the launch pad during the rocket’s latest round of testing. As of 9 pm CDT, July 11th, the fate of the upgraded Super Heavy – known as Booster 7 or B7 – is leaning towards survival but and it won’t be certain until the rocket is drained of all cryogenic propellant and potentially flammable gas and safe for SpaceX employees to approach.

The incident began around 4:20 pm CDT, when Super Heavy Booster 7 (or its launch mount) unintentionally ignited a cloud of flammable gas produced during flow test involving most or all of its 33 Raptor engines. In the past, SpaceX has performed “spin prime” tests with Raptors installed on Starship prototypes, flowing high-pressure gas through the engines’ turbines to get them up to operating speeds and pressures. Booster 7’s test ended a bit differently.

When the resulting cloud of well-mixed methane and oxygen gas was accidentally ignited, it functioned like a small fuel-air bomb, rapidly combusting to produce a violent explosion and shockwave. After the initial explosion, the fire also expanded to burn as much of the resulting gas as possible, producing a fireball that briefly reached 80-90 meters (~260-300 ft) in height.

CEO Elon Musk – apparently not directly participating in the test – initially stated that the explosion and fire was planned, implying that it was more or less a nominal outcome. Virtually everyone with experience observing Starship testing felt otherwise, however.


To preserve the safety of the few local residents still living at Boca Chica Village, SpaceX is required to issue printed safety warnings well in advance of Starship tests that could create a shockwave capable of shattering glass and injuring locals. SpaceX has never intentionally performed such a test without distributing those warnings and did not distribute a warning before July 11th, all but guaranteeing that no ignition event was planned.

A few hours later, Musk deleted his original tweet and posted a different one, confirming that the explosion was “actually not good” and that SpaceX is “assessing the damage.”

For the most part, Booster 7 and the Starbase Orbital Launch Site (OLS) exceeded viewers’ expectations of their sturdiness, exhibiting very little off-nominal behavior after being subjected to a unexpected explosion, shockwave, and fire.

Immediately after the event, B7 quickly depressurized its propellant tanks and appeared to leave those vents open, reducing the chances of the booster destroying itself if SpaceX were to lose control. SpaceX also appeared to intentionally avoid using the orbital launch mount’s (OLM) umbilical mechanism to remove propellant from the Super Heavy’s tanks, perhaps concerned that the shockwave might have weakened its connection to B7.

About an hour after the explosion, Booster 7 dumped a large amount of cryogenic liquid out of a new vent located on its aft end, producing a flood that spread around the adjacent pad. It’s unclear if that liquid was nitrogen or oxygen but either way, the emergency propellant dump appeared to cause a fire to start about 100 feet (~30m) from the booster and launch mount. That fire proceeded to burn intermittently for the next two hours, all the while posing a clear and present danger to the rest of the pad and booster if it were to spread in the wrong direction or breach the wrong underground pipe. Instead, SpaceX got lucky and the fire eventually self-extinguished.

In a worst-case scenario, Super Heavy’s engine section and 33 Raptor engines could have been seriously damaged, while the subsequent pad fire(s) could have also significantly damaged crucial pad systems, requiring weeks of repairs. The booster could even be beyond repair. More optimistically, given that SpaceX appears to have gotten lucky enough to avoid a total loss of vehicle, Booster 7 may be fine after some inspections and moderate repairs. The pad damage could also be limited to a single isolated, non-critical piece of equipment catching fire and burning to a crisp

Regardless, SpaceX will need to figure out what exactly caused the explosion and make sure that that failure mode does not appear again.

In the meantime, the company recently finished stacking Super Heavy Booster 8, and Starship S24 – installed on a nearby suborbital test stand – is ready to begin its own static fire test campaign in the near future.


ORAC 15th Jul 2022 21:21

WASHINGTON, July 13 (Reuters) - The Starship rocket booster SpaceX plans to use for an inaugural flight to orbit will "probably" return to its launch mount in Texas next week following a testing explosion on Monday, the company's chief executive, Elon Musk, told Reuters.

"Damage is minor, but booster will be transferred back to the high bay for inspections, returning to the launch stand probably next week," Musk said in an email.…

The Federal Aviation Administration, which oversees launch and rocket re-entry safety, said it was in "close contact" with SpaceX following the explosion, but that it would not open a formal investigation because the incident did not occur during a formal launch campaign.…

ORAC 16th Jul 2022 20:18

https://gizmodo.com/spacex-super-hea...nch-1849179366

SpaceX could try to grab Starship during its first launch

Documents filed with the US Federal Communications Commission It indicates that SpaceX can use the Mechazilla launch tower and its arms known as “chopsticks” to catch the booster section of the spacecraft on its first orbital flight test.

The original plan of the fully stacked Starship system submitted to the FCC in May 2021, stated that the two stages of the rocket would end in the ocean; The fuel will fall into the Gulf of Mexico about 32 km From the coast, while the upper stage, after completing a partial orbit would splashdown to the northwest coast of Kauai, Hawaii.

This scenario is still possible, but the amended plan submitted to the FCC suggests a different outcome to the boost phase where the Super Heavy booster will detach from the upper stage and then perform a return to launch site burn and either land in the Gulf of Mexico or return to Starbase and be captured by the launch tower.

https://apps.fcc.gov/oetcf/els/repor...ion_seq=116809

https://apps.fcc.gov/els/GetAtt.html?id=301648&x=.

….”FLIGHT PROFILE

The Starship-Super Heavy test flight will originate from Starbase, TX. The booster stage will separate and will then perform a partial return and land in the Gulf of Mexico or return to Starbase and be caught by the launch tower. The orbital Starship spacecraft will continue on its path to an altitude of approximately 250 km before performing a powered, targeted landing in the Pacific Ocean”…..




ORAC 30th Jul 2022 17:11

Update on the planned Starship test program…

https://www.nasaspaceflight.com/2022...-static-fires/

Awaiting Static Fire as SpaceX sets up Starship’s test campaign

megan 1st Aug 2022 17:51

Possible SpaceX that reentered on 9th July in Australia.

https://www.abc.net.au/news/2022-08-...ound/101287460


https://cimg9.ibsrv.net/gimg/pprune....9311c9634.jpeg
https://cimg8.ibsrv.net/gimg/pprune....5defb3288.jpeg

ORAC 3rd Aug 2022 07:08

https://www.teslarati.com/spacex-sta...musk-timeline/

Musk sets expectations for SpaceX’s first orbital Starship launches

ORAC 3rd Aug 2022 22:46

July 29th…


https://cimg0.ibsrv.net/gimg/pprune....cfdd36842.jpeg

ORAC 10th Aug 2022 08:12

https://www.space.com/spacex-starshi...st-static-fire

SpaceX fires up Starship and Super Heavy Booster 7 ahead of test flight

SpaceX fired up a Super Heavy booster on the launch pad today (Aug. 9) for the first time ever, notching a big milestone in the development of its Starship deep-space transportation system.

The Super Heavy in question, a prototype known as Booster 7, is scheduled to launch on the Starship program's first orbital test flight in the coming months. SpaceX is gearing up for that mission, as today's engine test shows.

The test, which took place this afternoon at SpaceX's Starbase facility in South Texas, involved just one of Super Heavy's 33 https://www.space.com/elon-musk-raptor-2-engines-daleks engines, company representatives
(opens in new tab). The engine lit up while Booster 7 remained anchored to the orbital launch mount, in a test known as a static fire…..

And Ship 24 got a workout today, too: A few hours after the Booster 7 activity, SpaceX conducted a static fire with two of Ship 24's six Raptors…..

SpaceX likely will perform a lot more testing before clearing Booster 7 and Ship 24 for that landmark launch. But some of those prelaunch trials will be big events in themselves. The first time that Booster 7 fires up all 33 of its Raptors, for example, will be a sight — and a sound — to behold. (For perspective: The Falcon 9 has just nine engines in its first stage, as the rocket's name suggests.)….

Tuesday was a very busy day for SpaceX. On Tuesday night, the company
launched 52 of its Starlink internet satellites to orbit with a Falcon 9, which lifted off from NASA's Kennedy Space Center in Florida. The rocket's first stage came down for a vertical landing at sea on one of SpaceX's autonomous drone ships a little less than nine minutes after launch.…


HOVIS 10th Aug 2022 16:17

Good stuff. Fingers crossed for a September launch.

viajescancunmx 25th Aug 2022 15:05

Commercial flights
 
When will the commercial flights start and where can I find out how to book them?

ORAC 6th Sep 2022 06:53

https://www.teslarati.com/spacex-sta...sting-round-3/

SpaceX preps Starship, Super Heavy for another week of Raptor testing

ORAC 8th Sep 2022 23:31

Starship 24 test burn…


ORAC 20th Sep 2022 09:08

https://www.space.com/spacex-starshi...ine-test-video

SpaceX's Starship Super Heavy rocket just fired up 7 engines for the 1st time (video)

ORAC 22nd Sep 2022 05:58


HOVIS 22nd Sep 2022 23:44

Booster 7 is off the pad and back in the high bay. Inspections or actual damage after the hot tests?

ORAC 23rd Sep 2022 04:35

Always planned to be moved back in inspection as they had to make room for Booster 8 to be rolled out to the pad…

https://www.teslaoracle.com/2022/09/...e-launch-site/

tdracer 1st Oct 2022 00:25

For those who have access to CNBC, there is a really good bit on Elon Musk, Space X, Starship, and the Raptor engine on a recent "Jay Leno's Garage" - season 7, episode 3.

It does a good job of explaining what Elon has planned for the Starship.

Money quote from Elon "I don't care about patents", "patents are for the week".

42go 1st Oct 2022 09:37

Sometimes they last longer :-)

HOVIS 1st Oct 2022 10:32

Here it is. Full episode.


ORAC 7th Oct 2022 19:39

Ossicle full 33 engine test today….


ORAC 10th Oct 2022 16:50

Booster 7 lifted onto the launch mount prior to full 33 engine test - and possible full stack with Starship 24.


ORAC 14th Oct 2022 06:46

Starship on the pad at Starbase


https://cimg3.ibsrv.net/gimg/pprune....07ba3f861.jpeg

ORAC 20th Oct 2022 22:51

It’s about to get hot in here!🔥 New Marine Safety Information Bulletin (MSIB)/ Notice to Mariners (NOTMAR) issued for possible #Starship testing 21-28 Oct 2022! Testing window from 6a.m. - 8p.m.


https://cimg8.ibsrv.net/gimg/pprune....4375c8703.jpeg

ORAC 23rd Oct 2022 08:31

https://www.teslarati.com/spacex-sta...arlink-launch/

SpaceX rolls out Starship, stacks world’s largest rocket, and aces Starlink launch hours apart

….Back in Texas, SpaceX is scheduled to begin thoroughly testing a fully-stacked Starship rocket for the first time as early as Monday, October 24th. Ship 24 was reinstalled on Booster 7 for that purpose after SpaceX disassembled the pair for several days, possibly due to forecasts of high winds. The test campaign is expected to begin with the first full wet dress rehearsal (WDR) of a two-stage Starship, meaning that the rocket will be fully loaded with thousands of tons of liquid methane and oxygen propellant and run through a simulated launch countdown that ends just before engine ignition.

If successful, SpaceX will likely restart Booster 7 static fire testing and continue to work its way up to the first simultaneous ignition of all 33 of its Raptor 2 engines. If the pair survive WDR and static fire testing, SpaceX could begin preparing the same rocket for Starship’s orbital launch debut.

If significant issues arise during testing, SpaceX could choose to retire Ship 24 and/or Booster 7 and move on to a new and improved pair: likely Ship 25 and Booster 8 or 9. Already complete, Super Heavy Booster 8 has been sitting untouched at Starbase’s launch site for weeks, making it uncertain whether SpaceX actually intends to test or use the prototype. Booster 9 is just one stack away from completion, at which point it will be ready to begin proof testing. According to CEO Elon Musk, B9 features significant improvements that will make it more resilient to mid-flight Raptor engine failures. It could also be the first Super Heavy booster with no hydraulic system, thanks to a new version of Raptor that replaces hydraulic thrust vectoring with a battery powered alternative.

ORAC 31st Oct 2022 15:47

NASA's Mark Kirasich has told a NASA advisory committee that the first flight of SpaceX Starship with Super Heavy booster is now scheduled for early December.

ORAC 4th Nov 2022 17:15

https://arstechnica.com/science/2022...day-nasa-says/

….
On Raptor

The Raptor rocket engine is crucial to Starship's success. Thirty-three of these Raptor 2 engines power the Super Heavy booster that serves as the vehicle's first stage, and six more are used by the Starship upper stage……

"SpaceX has moved very quickly on development," Kirasich said about Raptor. "We've seen them manufacture what was called Raptor 1.0. They have since upgraded to Raptor 2.0 that first of all increases performance and thrust and secondly reduces the amount of parts, reducing the amount of time to manufacture and test. They build these things very fast.”

“Their goal was seven engines a week, and they hit that about a quarter ago. So they are now building seven engines a week."

To put this into perspective, the Raptor 2 rocket engine produces approximately 510,000 pounds of thrust. This is almost identical to the amount of thrust produced by the RS-25 engine that will be used to power NASA's Space Launch System rocket. This engine was designed and developed by Rocketdyne in the 1970s for the space shuttle program, and the company has decades of experience manufacturing them.

In 2015, NASA gave Aerojet Rocketdyne a contract worth $1.16 billion to "restart the production line" for the RS-25 engine. Again, that was money just to reestablish manufacturing facilities, not actually build the engines. NASA is paying more than $100 million for each of those.

With this startup funding, the goal was for Aerojet Rocketdyne to produce four of these engines per year.…

IFMU 5th Nov 2022 15:09

Here is a glitzy video SpaceX just released. Horrible music but a few cool shots.
One engine per day vs four per year, pretty eye opening.

ORAC 14th Nov 2022 19:06

Pending official confirmation, SpaceX likely just conducted the most powerful rocket engine firing in history.

Each Raptor has approximately the thrust of three Merlin engines. Falcon Heavy has 27 engines. This was a full engine test of 14 engines.

Even if they ran at slightly lower thrust, I think it is safe to say the above is now confirmed.

Thats about 4000T of thrust, Saturn 5 was around 3,500T.


ORAC 14th Nov 2022 19:39

I think this 14 engine SF was also a test of the hold down clamps. There was little to no methane in the forward tank and only a small amount of LOX.

With the LOX tank full, 33 engines should be no problem….As far as the clamps are concerned.


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