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-   -   A340 Rotation Problems (https://www.pprune.org/rumours-news/623409-a340-rotation-problems.html)

capngrog 10th Jul 2019 13:48

A340 Rotation Problems
 
I just saw the linked article in the Daily Digest of the Aviation Week Network.

The link:
https://aviationweek.com/commercial-...de9291345fa795


The problem seems to have been limited to overly shallow takeoff rotations from the high elevation environment of Bogota El Dorado Airport in Columbia. Could this problem be related to lack of side stick feedback feel while trying to avoid a tail strike? It would seem to me, given adequate airspeed etc., that it would be instinctive to apply whatever pitch was required to maximize climb and terrain/obstacle avoidance.

Cheers,
Grog

UltraFan 10th Jul 2019 15:24

It's about time Airbus does something about sidestick feedback. At least one flight, AF447, crashed because two experienced pilots didn't know the only rookie in the cabin was pulling on the sidestick. It's very simple logic - if pilots can't see each other's actions, they should feel them on their controls. Yet, even the newest A350 still goes without it. Airbus should work on this issue before it turns into their very own MCAS.

PS Did I read somewhere that the Russian MS-21 has "backfed" sidesticks?

safetypee 10th Jul 2019 15:48

There is nothing in this which should be particular to side sticks.
The problem involves high altitude take off and would apply to any aircraft irrespective of control system.
A slower acceleration - longer takeoff roll, would require some compensation in rotation rate and / or limiting pitch attitude. If crews overcompensate - too slower rate, or don’t achieve the required takeoff attitude, where the maximum might not be usually seen in other operations, then the ground roll could be more than expected.

The factors reported were the need for faster and higher initial stick inputs and over awareness of the risk of tail strike.
Training refreshed, manuals updated, closing the loop on inservice monitoring; safety management lessons.


atakacs 10th Jul 2019 15:51

To be honest I'm always scared by a fully loaded 340 taking off from Bogota...

WillFlyForCheese 10th Jul 2019 16:50

BEA: Air France A340 abnormal takeoffs caused by pilot input

https://atwonline.com/safety/bea-air...ed-pilot-input

"In an investigation report that effectively highlights the value of flight data monitoring, the French Bureau d’Enquetes et d’Analyses (BEA) has determined that some abnormally long Airbus A340-300 takeoffs from Bogota El Dorado International Airport in Colombia were the result of improper pilot practices."

goeasy 10th Jul 2019 17:03


Originally Posted by UltraFan (Post 10515093)
It's about time Airbus does something about sidestick feedback. At least one flight, AF447, crashed because two experienced pilots didn't know the only rookie in the cabin was pulling on the sidestick. It's very simple logic - if pilots can't see each other's actions, they should feel them on their controls. Yet, even the newest A350 still goes without it. Airbus should work on this issue before it turns into their very own MCAS.

PS Did I read somewhere that the Russian MS-21 has "backfed" sidesticks?

What a load of irrelevant tosh spouted by someone who doesn't understand Airbus flying....
If Boeing got rid of their moving throttles, it may have saved a couple of recent crashes too! Just as inane!


fdr 11th Jul 2019 02:19


Originally Posted by capngrog (Post 10515024)
I just saw the linked article in the Daily Digest of the Aviation Week Network.

The link:
https://aviationweek.com/commercial-...de9291345fa795


The problem seems to have been limited to overly shallow takeoff rotations from the high elevation environment of Bogota El Dorado Airport in Columbia. Could this problem be related to lack of side stick feedback feel while trying to avoid a tail strike? It would seem to me, given adequate airspeed etc., that it would be instinctive to apply whatever pitch was required to maximize climb and terrain/obstacle avoidance.

Cheers,
Grog



The report has a great use for cleaning buttocks post bowel movements.

The aircraft discussed in the report on the BEA website, which was delegated by the GRIAA to the country of manufacture, the BEA.... states that the aircraft achieved a threshold crossing height (DER) of 6', end of CWY at 20' and cleared the LLZ antenna obstacle thereafter by 12'. It specifically states a speed of V2+9 at that point.

OK. do the maths.

If the aircraft was compliant with the regulations by any stretch of the imagination, then with 3 engines it is required to achieve 35' for the end of the CWY, on 3 blenders, having suffered a complete power loss 1 second prior to V1. In the event data, there is no power loss. The target speed in flight is to achieve V2 by 35' [25.107(c)(1); 25.111(c)(2)]. In normal operations the flight crew are targeting V2 to V2+10 on all engines to ensure that at least V2 is achieved.

The reported event gets to achieve V2+9, and 12', 20' for the DER and CWY crossing in turn. If the rotate is at a low rate, then the speed will be high, and crossing heights are reduced, fair enough, but, the aircraft is within its normal speed range, has not had an engine failure and gets to... a dangerously low crossing height of an obstacle some 800' beyond the end of the CWY. The aircraft is imparted with a certain amount of thrust, and drag. The thrust is not linear, but is near enough for a rough assessment, and the drag is a function of rolling resistance and air flow resistance, which is reasonably easy to consider. Putting both thrust and drag together, and accounting for the rotate, the resultant acceleration curve starts off with a peak at relatively low speed, below 80KIAS, and which then decays at a reducing rate of reduction until rotate occurs, at which point the acceleration reduces towards but remains above 0 [due TAS change for constant KIAS target]. If you under rotate, and the energy was there in the first place, the result is a high speed trading off the altitude. So... how much altitude are we talking about? The aircraft had to be able to make 35' wheel height on all 4 engines (100%/115%), or 87% of the TODA, at V2. That means that the aircraft has to be higher without a failure when it gets to the end of TODA, by the time it takes to cross 13% of the TODA, at a rate of climb that occurs at a steady speed of V2, from 35' in the second segment. The rules give a mandatory requirement for the OEI case for gradient, and of course the aircraft actually has 4/3 or 133% of the thrust available to meet that gradient, so the rate of climb is considerably better in the all engine case [disregard the drag from an wind milling engine, rudder input, spoiler rise, aileron input etc... which all occur in the OEI case, reducing the all engine climb rate ]. The aircraft is endowed with a certain specific excess power [dh/dt], and if it is not used to achieve a climb, then that equates to acceleration, if it really exists.
https://cimg5.ibsrv.net/gimg/pprune....5d17a13acf.png
https://cimg1.ibsrv.net/gimg/pprune....bdbe7a4359.png

So, we are to assume then that on all 4 engines, given that we are in fact at a lower drag point at V2+9 than at V2, the additional 9 KCAS that is within the normal tolerances of the aircraft. NOTE: SRS [the manufacturers very own system design....] commands V2+10.... when on all engines, which is of course 1 KCAS higher than the speed that the unfortunate crew achieved and which are tacitly being admonished for by the BEA, and being professionally maligned for being the cause of the low crossing heights..

So... the white wash of the lack of performance attributes the causation to the flight crew, who are fully compliant with the design of the aircraft as certified, yet, the aircraft doesn't meet anywhere near the required clearance for safe flight. The clearance of the LLZ is about 3 diameters of a main wheel...

There are myriad reasons why an aircraft does not meet the certification requirement, density- humidity, actual air mass temperature at engine intake over the heat soaked runway.... wind variations, weight variations, and yes, pilot control technique. Of all of those, you will only see a low crossing and excessively high speed for the pilot technique case, and V2+9 at 12' RA, is not indicative of that case, the aircraft is about 25KCAS too slow at that point for this to have been due to the pilots under rotate.

Under rotate equates to excessive speed, so where is that speed when the crew are in fact 1 kt slower than the commanded speed of the SRS system, and are around 150-170' low on where they should have been to have complied with the rules. there is about 6 seconds of level flight gear up acceleration missing in the figures, and that shows that the specific excess thrust did not exist.

OEMs quote rotation rates that are not met in the real world, and which are alarming if undertaken. The A340 indicates the performance is based on achieving a pitch rate of over 3 degrees a second within 1.5 seconds of rotate commencement. The average in operation is much lower than that, achieving 1.75 degrees at about 2 seconds into the rotate. Any delay will increase the time to liftoff, but will have a commensurate increase in IAS at that point, and that is not evident in the performance of the aircraft; rotates are slow, but the speed is also not building up. It is necessary to get the attitude and speed outcome to achieve liftoff, the report appears to be quite silent on the speed that should have occurred given the slow rotate rate. The crew are targeting attitude rate and speed to achieve a safe liftoff, so it is not surprising that a lack of speed may give a slow rotate rate, and in this case, an inadequate rotate rate would have resulted in excessive speed, well above that recorded.

Stop bitching at pilots who are suffering from the lack of honesty in the performance figures, and start giving the SLF the performance margins that they are paying for and for which the industry has passively sat back and accepted the extent of BULL SH!T that is put into the PPMS.

I assure you that getting to 2' at the end of the runway when 427 people on your aircraft have paid to get to 185' is no pleasure, without a failure of an engine. The collective industry self denial at all levels, from the regulator, safety investigators, and airlines is demeaning.

Wake up and start smelling the colombian coffee.

For the pilot, don't expect any support from any level of your organisation, from the regulator, safety investigation body, airline or pilot union. Do learn your rights for single party taping, and comply completely with that and maintain evidence of your actions. Any party rocking the boat in a large corporation can reasonably expect to be victimised, the only question is how and when, not if. One example was an event where the crew assured data integrity, and completed independent stat decs during the flight, and took records of the resultant performance of the aircraft, which spoke directly as to causation. The data came back, and confirmed the high level of accuracy of the crews observations. The company suggested that the loading had been erroneous, yet the related cruise fuel burn penalty did not occur. The crew then asked for the company to look at other similar departures and get the data from those, and crew reports. That occurred some time later, and showed that out of a double handful of samples, none, (as in zero...) achieved better than the engine out performance. The crew in this case were asked to excuse a couple of samples as there was questions as to whether the aircraft had indeed got airborne on the grass or the concrete. Of the remainders, the majority were of a similar crossing height of the clearway as the reported event. At the end of the companies presentation of samples, none being safe or compliant, the crew was asked to agree that the samples showed no problem existed. This was in front of witnesses, with tape recordings, and copies of the samples provided. Good stuff. The national safety authority and the safety section of the regulator had all of the information provided under confidentiality, and oddly enough, the safety authority thereafter denied having any information on the matter, and then whitewashed the 15 odd events that they had information on. The deputy director of the safety authority while denying that they had any evidence of the event or events did unfortunately forward the data in a sealed envelope of their organisation, that remains sealed to this day, rather making the report of the authority, and the deputy directors formal statement to the govt ministry look shabby... The tape recordings of the meetings, and the data etc of these flights remain under lock and key.

Public safety is not enhanced by the usual response of organisations to staff that are fulfilling their reporting obligations under the law, and which may cause some inconvenience to assure the SLF of a level of safety. JUST CULTURE is a hollow industry buzz word, that is not evident in the abuse of power that occurs on a routine basis to the crews. SLF pay for a standard of safety, and companies, regulators and oversight entities that abuse the messenger are paying a disservice to the industry.





Klauss 11th Jul 2019 04:17

Hi,
great math and thoughts. Slow rotation should get you higher speed and lower altitudes....not lower speed and lower altitudes.

My thinking is, that winds may have played a role. Didn´t find the report on which the Aviation Week article is based.
Flight Safety foundations´ Aviation Safety Network says:
SKBO 112300Z 35006KT 9000 VCSH SCT015CB SCT070 13/10 A3025 RETSRA RMK CB VCSH LTNG/NW
>> SKBO 120000Z 31004KT 9000 VCSH SCT015CB SCT070 13/10 A3029 RMK CB/VCSH/NW
Takeoff seems to have occurred around 00z .... winds from 310 deg., on rwy 13... makes it a tailwind, right ?
Now, its just a question of how much of that was around. My bet would be that the 04 kt may not have been the full winds at
the specific takeoff run time.
Tailwind and high altitude....oops, that gets you into negative margins fast.

atakacs 11th Jul 2019 05:07

fdr very interresting contribution. Is this a he general issue with the 340 or with that specific aircraft (I guess both)?

UltraFan 11th Jul 2019 05:30


Originally Posted by goeasy (Post 10515172)
What a load of irrelevant tosh spouted by someone who doesn't understand Airbus flying....
If Boeing got rid of their moving throttles, it may have saved a couple of recent crashes too! Just as inane!

Thank you for your concise yet informative reply. Dare I ask you to elaborate? You strike me as a reasonable and unbiased person, and as a pilot flying an Airbus I find myself invigorated by your response and striving to improve my understanding of the process and my skills. I'm sure a professional as knowleadgeable and experienced as you can explain the numerous things I got so terribly wrong in my short 25-year career.

Also, since I've never had the pleasure of flying a Boeing aircraft, I would appreciate your input on the dangers of movable throttles therein.

Thank you.

fdr 11th Jul 2019 08:32


Originally Posted by atakacs (Post 10515590)
fdr very interresting contribution. Is this a he general issue with the 340 or with that specific aircraft (I guess both)?

The issue is agnostic. It is purely dependent on the veracity of the original testing, and the variations of the real world form the assumptions that exist in the performance analysis. The "babe" is a great example from brand A, examples exist from brand B... As I have mentioned previously, look at the Kalitta aircraft at Brussels National, check how far the aircraft was down the runway before the engine actually failed. The plane was already in extremis before the engine failed, yet the report did not comment on that issue, but questioned the decision to reject the TO after the engine failure.

4 engine aircraft give glaring examples of the performance, as the all engine case is the limiting condition in most instances. 2 holers get to have such a decrement in performance with OEI, that they look great when there is no failure, yet the margins can be compromised.

Personal annoyance on this subject arises from

1. The indifference of the manufacturers, regulators and safety oversight agencies to assurance of public safety.
2. The lack of comprehension of airline management to the operational matters that occur and what a head in the sand attitude does for entity risk (as well as the SLF's)
3. The frequent lack of knowledge of the basis of the performance that the crews exhibit. Watching a 744 sagging under a full bag of gas fluff around on the runway chewing up 1500' of runway is frustrating; being in 1st class of the same type at the same point, before the wizards decide they have aligned on the centerline etc, and watching the aircraft scrape off the end of the runway from a passenger seat is annoying. Watching a crew take a runway that has WIP reducing the runway below the length required, and not being able to intervene, quite alarming.
4. An industry that shoots messengers, hardly a way forward to excellence or achieving the buzz words of "safety first", and the personal costs to the messenger is devastating.
5. Being personally threatened by a party that is an accountable manager is a sobering experience, and removes any doubts about the ethical standards of the industry.

When the industry gets away without comment when attacking QA inspectors, safety officers, and crew reporting safety issues in accordance with their designated duties, in accordance with regulations, the disregard of the moral high ground is quite sickening.


goeasy 11th Jul 2019 09:00

Great analysis FDR. it does seem to be a lot of ‘looking the other way’ when some performance issues are analysed for certification. 35ft looks OK upon graphs or performance text books, but not so nice to see from outside aircraft at DER.

groundbum 11th Jul 2019 10:26

could they extend the runway? If this is the only daily/weekly flight that needs it perhaps it's not worth it, but plenty of airports have extended runways so they can accommodate larger aircraft and open long haul markets..

G

futurama 11th Jul 2019 11:03


Originally Posted by groundbum (Post 10515819)
could they extend the runway? If this is the only daily/weekly flight that needs it perhaps it's not worth it, but plenty of airports have extended runways so they can accommodate larger aircraft and open long haul markets..

G

Air France "solved" the problem by switching this route to the 787 instead.

gearlever 11th Jul 2019 12:01

Thx fdr, great analysis.:ok:
Even I loved to fly the A340 (very quiet on the flight deck, stable flight path, etc.) the T/O performance caused some grey hairs...
I remember the takeoff performance calculations on the -200 were three times corrected (too optimistic) by AI resulting in PTOW over 10 tons less ...

Longtimer 12th Jul 2019 13:24

Artificial runway lengths avert long A340 take-off rolls

  • 12 July, 2019
  • SOURCE: Flight Dashboard
  • BY: David Kaminski-Morrow
  • London
Air France and Lufthansa introduced artificial reductions of runway length at Bogota as a precautionary measure after incidents involving prolonged take-off runs by Airbus A340s.

French investigators have disclosed the carriers' actions in an analysis of a serious departure incident from the Colombian capital in March 2017.

The A340-300 started rotating at 142kt some 2,760m from the threshold of runway 13R, which is 3,800m long.

But it did not lift off for another 11s at which point it was only 140m from the threshold of the opposite-direction runway 31L, crossing it at a height of just 6ft.

So low was the jet that the supplementary first officer asked the captain whether the wheels might have snagged the localiser antenna, which the aircraft had overflown at 12ft with "close to zero" vertical speed, says French investigation authority BEA.

The take-off distance was nearly 990m longer than that defined by performance models, and BEA says this exposed the aircraft to increased risk of excursion or obstacle collision.

"Simulations carried out by the manufacturer showed that the rotation rate…was significantly lower than that assumed for certified performances, and that this was the main contributing factor to the longer take-off distance," it adds.

Air France and Lufthansa, both of which served Bogota with A340-300s, conducted a joint analysis of rotation techniques in the aftermath of the incident.

The two airlines compared their flight data on Bogota departures – a total of 1,900 from runway 13R for Air France and 400, from all runways, for Lufthansa.

Lufthansa had previously looked into rotation issues after a take-off incident in Johannesburg in 2004 and long take-off runs in 2007, 2011 and 2012.

Its studies showed an average continuous rotation rate of 1.9°/s rather than the 3.1°/s required by the A340-300 performance model.

But BEA says that Lufthansa has resisted specific training to adapt take-off techniques, in order to avoid a possible increase in tail-strike risk.

For the combined Bogota study the two airlines showed similar average rotation rates of around 1.8°/s and average rotation times of around 7s.

These discrepancies between the theoretical performance model and the actual situation in operation effectively increase the take-off distance by 200m.

Air France's flight-crew techniques manual had specifically cautioned against low rotation rate. It pointed out that rates of 2-3°/s would have "minimal impact" on the take-off run, but rates "significantly" below 2°/s "should be avoided".

Airbus last year revised its manual for the type, quantifying the effect of a 2-3°/s variability in rotation rate as translating into a 300m extension of the take-off run.

Both Air France and Lufthansa have introduced a restrictive measure for Bogota departures, an artificial reduction of the runway length for performance calculations in order to provide additional safety margins.

Lufthansa has implemented a 280m reduction in available length for A340-300s.

About a month after the Bogota incident, Air France put an initial 200m hypothetical runway restriction in place, and amended departure procedures from the airport to require full-thrust, including reaching 50% of thrust while on brakes.

BEA says the 200m reduction was calculated to take into account the most critical identified situation, and to ensure compliance with regulatory margins.

This limitation was subsequently increased to 380m in order to account for the possibility of engine failure. The carrier also extended the take-off thrust requirements for A340 departures to all airports served by the type.

Air France has set up specific training courses on A340 rotation techniques, intended to instil best practice set out in crew manuals, reduce the variability of rotations, and increase the awareness of crews to tail-strike or performance risks.

Initial results of this training effort, covering 600 A340 flights, showed that crews had been changing their rotation techniques, lifting the average rotation rate to 2.2°/s.

Air France's implementation of precautionary measures have enabled the carrier to reduce take-off distances – although BEA points out that they still remain higher than those of the theoretical model.

UltraFan 12th Jul 2019 16:24

This article on Flight Global is very interesting. After all those incidents they are still taking off on less than full thrust? This is very strange. If you know that several crews had problems rotating from an airport, why not just give it full beans and hold the brakes longer? Why wait for the company procedure update to do the obvious thing which is also much safer? And if the company had those problems in 2007 why is the procedure only amended now, twelve years later? AF and LH are not some third-world ULCC, sure they must react sooner.

BluSdUp 12th Jul 2019 16:30

I was once told by my brilliant boss Krazy Bill, that the Cessna 185 if it floated AND got airborn: It will climb!
( Ca 10 to 15% overloaded he figured, depending on floats, Edo or Caps)

AS opposed to the the Otter that was unsinkable and if You got it on the step overloaded would stay in ground effect and refuse to climb!

Key to this drift is ACTUAL weight , ground effect and the guaranteed effect of OEI.
Regards
Cpt B
PS
Gona tell my AME in august: I am 95 kilos including winter uniform and flight bag, no need to step on the scale!
DS

Tomaski 12th Jul 2019 17:26

fdr, great analysis. There have been times Ive lifted off pretty close to end of runway and wondered what it would have looked like if I lost a motor. Pretty scary.

pax2908 12th Jul 2019 18:52

For sure, the BEA report issued in July needs to be read more than once (which I have not done yet).
On page 46 they plot AF and LH pitch rate, always slower than assumed by Airbus. They do not explicitely show, in this particular plot, where the incident event is sitting.
Since this is really performance-limited takeoff, one would hope (expect) a table when all uncertainties would have their contribution estimated (for example: CG position ?)
I was not yet able to see in the report where exactly they put the exact data from the incident flight (pitch control) into the model, and they confirm the agreement betw performance model and actual performance?
The Report also mentions a software tailstrike preventer, introduced in 2008, (common to which other a/c type??) taking inputs from the pitch angle and from the radio altimeter (...) but not mentioned in the Flight Manual :) :) excellent !
The Report seems to conclude that pitch rate at rotation is main factor, but this was not known (not told) to pilots before this incident.
Personally (not a pilot!) I can imagine that if rotation is too slow you will lose some energy, no?
And also the Report shows the stick input during the incident ... with an unexplained reduction for about 2 seconds or less .. which cannot help, but the impact is not quantified exactly.



capngrog 12th Jul 2019 19:00

fdr;

Thank you very much for your analysis of these high altitude takeoff events. I may be totally mistaken here (it's a LOOOONG time since I've done any dimensional analyses), but your formula for Rate Of Climb (ROC) seems to be for linear acceleration, not ROC. In my opinion, you are, however, correct in your analysis that the dicey takeoffs in question featured both very low climb rates and low airspeeds. This sounds like inadequate acceleration per your equation. To perhaps over simplify, inadequate acceleration is usually due to either inadequate thrust or too much weight or a combination of both. As I stated, and to help in my understanding by maybe oversimplifying, I have omitted considerations of rolling resistance, aerodynamic resistance, guano accumulations etc. At any rate, your point that perhaps either the aircraft manufacturer or the operator, or both, are overly optimistic in their performance calculations, is valid in my opinion and may be the root cause of the subject incidents.


Which leads me to UltraFan's post. Are the flight crews using all available power, or are they only using partial takeoff power settings for some obscure reason?

At this point, considering both fdr and UltraFan's posts, I tend to agree that there may be inadequate (inaccurate?) performance data being furnished by both the manufacturer and the operator.

Just my relatively uninformed opinion.

Cheers,
Grog

fdr 13th Jul 2019 01:58


Originally Posted by capngrog (Post 10517117)
fdr;

Thank you very much for your analysis of these high altitude takeoff events. I may be totally mistaken here (it's a LOOOONG time since I've done any dimensional analyses), but your formula for Rate Of Climb (ROC) seems to be for linear acceleration, not ROC. In my opinion, you are, however, correct in your analysis that the dicey takeoffs in question featured both very low climb rates and low airspeeds. This sounds like inadequate acceleration per your equation. To perhaps over simplify, inadequate acceleration is usually due to either inadequate thrust or too much weight or a combination of both. As I stated, and to help in my understanding by maybe oversimplifying, I have omitted considerations of rolling resistance, aerodynamic resistance, guano accumulations etc. At any rate, your point that perhaps either the aircraft manufacturer or the operator, or both, are overly optimistic in their performance calculations, is valid in my opinion and may be the root cause of the subject incidents.


Which leads me to UltraFan's post. Are the flight crews using all available power, or are they only using partial takeoff power settings for some obscure reason?

At this point, considering both fdr and UltraFan's posts, I tend to agree that there may be inadequate (inaccurate?) performance data being furnished by both the manufacturer and the operator.

Just my relatively uninformed opinion.

Cheers,
Grog


Artificial Runway Length...

Capt'n;

That is true, to have inadequate speed at the end of the roll comes from either being heavier than expected, or having less thrust than expected. Additionally, it is possible that drag is higher than expected, such as from a dragging brake. In the early days of jet ops, that could be the case, but today, most aircraft of note have brake temperature monitoring, and that will detect a cause from an dragging brake.

For excessive weight, there are other effects; climb and cruise will be adversely affected. The climb performance decrement may not be discernible to the crew unless they are well aware of the performance of the aircraft, and where there is no external factors such as wind gradients or temperature variations from the normal expected conditions. The cruise however is the simple proof of unknown weight changes. SKBO to LFPG is around 4666nm GC, and 4753nm by the minimum time route today... At M0820, that is currently about a 10:00 flight. Over 10hrs, an aircraft is going to burn about... 30% additional fuel for every kg overweight. For the event takeoff, the effective weight overload to achieve that outcome is about 15T (very roughly). That would equate to an excess fuel burn of 5 Tons, if the performance loss was dependent on excessive weight. If all of the takeoff events were due to overload, then there would be a historical record of excessive fuel from all of the excess coffee beans etc... use of average weights with sumo wrestlers etc... Love or hate EASA, weight control is substantially better than most other jurisdictions, and more than a one off is unlikely to happen often. Without the data, and the flight plan, it is still safe to assume that an extra 50 odd minutes of fuel burn would have stood out and comment would have been made.

Engine performance is monitored by the airline. Representative records of A340-300 and 600's show that a shortfall of thrust would be discernible by any casual analysis. The data captures the PT2 inlet conditions, and that would have given an immediate cross check of the ambient conditions that the crew made their takeoff assumptions on, e.g., was the airmass at the engine intake substantially different to the reported "air temp" on the ATIS. That data would be interesting to look at. I wager it will never be made public. If heat soak of the runway results in a difference from the conditions that the performance was predicated on, then the question becomes what was measured or corrected in certification... does the analysis end up with an introduced error. Wind changes are the main variable that comes to mind, and certainly can affect TO performance. The most limiting case is always calm conditions, the buffers of factoring are absent in that case. The rough back of envelope analysis of the effect of wind is that you would need about a 30-35kt adverse change to get a 15 ton error, or otherwise be missing the IAS that exists in the event. That is a considerable amount of change. evaluating change on a TO roll is simple where there is CAS and GS values recorded. Additionally, using the accelerometer values corrected for pitch gives the underlying performance of the aircraft. charting these gives a glaring display of any changes. To consider the effect of wind change, look at the Vexpected-Vactual, and divide by the average acceleration in kts/sec, or more accurately, the rates associated with the point where the velocity/time graphs alter from the curve. (in a wind change, IAS will change from the existing curve, as will GS, but in opposite directions... pretty obvious on the chart or even in the data file when converted from hex to engineering units. Acceleration rates reduce smoothly to a minimum at rotate, following a 2nd order poly curve for the latter part (the whole curve is 6th order with limits... having 5 inflections and ending near asymptotic).

The 200m offset is a reasonable start, but is inadequate to the 990m excess runway length used by the event aircraft. The change should be rather more generous, but anything is better than nothing. It remains the case that the slow rotate is apparently considered to be causal rather than consequential to a performance decrement.

In simple terms, of you are within 15-20 tons of your limit weight, at high weights, (above MLW etc... getting up towards MTOW) then be very careful about waste of runway and your figures... Your FCOM and FCTM will include sage advice on what to do in the event of a wind shear, which is IMHO applicable for the gross underperformance case, the main observation that a crew will get of wind shear is a change in performance, such as stagnating speed, rapid rise in speed over expected etc... The BEA report gives AI's test rates of 4 seconds to liftoff... from first control input, so that is 4s x GS/s... say 4 x 80m/s... and of course you are doing this because of low speed etc, so for every 5 kts below Vr, the attitude at liftoff will be about 1 degree higher, if you have that amount of room at the tail, and that is also another 80m... Vmu lurks below these speeds, being a Vr=1.1Vmu for AEO, 1.05Vmu for OEI where not geometry limited, or 1.08/1.04 for geometry limited aircraft, like the 340, and that pretty much limits your minimum flying speed to liftoff, and your likelihood to end up as a chicken farmer. Abused TO rotate is Vr-5. The good news is that most times we don't get the entertainment of a total and sudden loss of thrust of a blender at V1-1s, and all that happens is that there is a new conversation subject at the bar. If you do have the event type performance, and a birdstrike, then your day may end badly, irrespective of clean living, Chuck Yeager skill sets etc... your well being, and that of your punters is dependent on the random flight path of an african swallow intersecting the compressor inlet flow of one of your 4 hair dryers, etc.

Don't waste runway when heavy... and don't hit birds near V1. Apparently clean living and religion are adequate defences.


P.S.: The BEA investigation highlights that it is straightforward for airlines with modern aircraft to gain useful data on performance from their FDM system. Most will have triggers for events for pitch change before rotate speed, low speed liftoff, etc. It is simple enough to ascertain the crossing height at a screen point as an assurance of underlying performance and RTOW analysis validity, but AFAIK, none do, the consequences may be to change the operational limitations and that hits bottom lines, but it is what the punters pay for, and what the continued airworthiness of the aircraft (compliance with the TC) requires.

wiedehopf 13th Jul 2019 06:48

FDR:
I'm curious, why can't a slow rotation be a contributing factor of bad performance?
Especially with 4 engines and a limited amount of excess thrust.

Before rotation, lift induced drag is at a minimum but you have rolling friction.
After rotation rolling friction is eliminated.
So during rotation you have more drag, isn't that fair to say?

If you combine that with very limited excess thrust, wouldn't the acceleration be minimal during rotation?
So i could imagine that during rotation the aircraft isn't able to accelerate beyond a certain speed, or at least not effectively.
Thus you wouldn't gain almost any energy during rotation.

Maybe for thrust to be that limiting, it's already well below what is required, i don't know.

A very detailed graph of speed and acceleration during takeoff would sure be interesting.

fdr 13th Jul 2019 09:25


Originally Posted by wiedehopf (Post 10517468)
FDR:
I'm curious, why can't a slow rotation be a contributing factor of bad performance?
Especially with 4 engines and a limited amount of excess thrust.

Before rotation, lift induced drag is at a minimum but you have rolling friction.
After rotation rolling friction is eliminated.
So during rotation you have more drag, isn't that fair to say?

If you combine that with very limited excess thrust, wouldn't the acceleration be minimal during rotation?
So i could imagine that during rotation the aircraft isn't able to accelerate beyond a certain speed, or at least not effectively.
Thus you wouldn't gain almost any energy during rotation.

Maybe for thrust to be that limiting, it's already well below what is required, i don't know.

A very detailed graph of speed and acceleration during takeoff would sure be interesting.


Fair point.
TO an extent that is true, during the rotate itself, the down force from the tail results in an increased induced drag directly, and a slight increase in the weight on wheels over the time between rotate and liftoff. In the incident, on p78, the report gives the GS throughout the rotate, and it is a gentle curve, showing no abrupt loss of GS. The discussion of the report gives the rotate speed, and states the CAS that occurred at liftoff, and they indicate that acceleration continued throughout the rotate, so there is no massive reduction from the induced drag from the elevators, or the increased load x time for the gear rolling along the runway.

Consider the following. as far as TOR is concerned, the BEA report on p36 states that the AFM gives a distance of 3154m, vs the actual event requiring 3960m. 806m difference. The GS increases from 142 to 155kts, for an average (it was recorded as being a nearly linear regression) of 147.5kts, or about 75.9m/sec. liftoff took 9.7 sec after Vr, at a CAS of V2+9. The TOD of the AFM gave 3318m, which is about 800m margin for a limit takeoff, which is great, the event aircraft used up 4305m, 205m more than the TODA... to get to 35'. Without a failure.

The slow rotate doesn't result in any loss of speed gain, it continues throughout the event, but is not excessive, it is within normal targets by the time the plane gets to 35', the height just happens just under 1000m beyond where it would have been for the expected performance, and 200m approximately outside of the absolute limit of the engine out case. Traversing the excess 1000m that it took takes time, about 13 seconds, yet the rotate was only about 4-5 seconds longer than normal, and if speed had been building as a consequence of the shallow rotate, then the liftoff attitude would have been at a lower pitch and higher speed, but less than the error time to attain the normal rotate attitude. The time difference between the AFM and event rotates, equates to about 300-375m increase in distance, which leaves around 625-700m unaccounted for.... doing 75m/sec... is about 9 to 10 seconds of acceleration... at 2.5-3 m/sec average, as commented previously about a missing 25KIAS from some unknown cause. Wind shear? Nope, no change in CAS(TAS)v GS... temp? maybe... overweight? unlikely, unless they had some 5 tons of spare gas to lose enroute without comment.

A LH 333 did clip its tail out of KORD on 5 Mar 2013, having achieved an instantaneous pitch rate of 4.2 degrees/sec, Even with a rotate fast enough to whack the tail, at q3.5 degrees ANU, and with a speed increase in the snatch flare of 14KCAS. 333s way outperform the 343 at any time. Somewhere in between these rates is a nice medium, but the missing performance remains.

https://cimg2.ibsrv.net/gimg/pprune....df44c8440d.png

Klauss 14th Jul 2019 04:08

Hi, fdr,
could you please explain why you exclude a wind change from considerations ?
Used to be that introducing a tailwind into takoff-calculations carried a substantial penalty in terms of possible t/o weight.
Having unforeseen and thus uncalculated winds = possibly, a huge takeoff problem.
How was the acceleration from brake release/ start of takeoff roll to the point where rotation was attempted ?

I don´t speak french, thus can´t understand the report.
Thanks.

fdr 14th Jul 2019 07:39


Originally Posted by Klauss (Post 10518069)
Hi, fdr,
could you please explain why you exclude a wind change from considerations ?
Used to be that introducing a tailwind into takoff-calculations carried a substantial penalty in terms of possible t/o weight.
Having unforeseen and thus uncalculated winds = possibly, a huge takeoff problem.
How was the acceleration from brake release/ start of takeoff roll to the point where rotation was attempted ?

The report gives in the discourse the IAS for Vr and V2, and they are consistent with the TAS/GS of the data. For a windshear case, then at the time near rotate, there would have to be a large difference between IAS and TAS/GS, which is not evident. Consider picking up an unexpected 30kt tailwind as you start the TO roll, which suddenly stops (is not evident) approaching rotate... for the takeoff, your performance would actually be improved over calm conditions. (don/'t try it... ) Same goes for forgetting to set flaps and then setting them on the roll. The performance is actually improved, but your heart rate gets a work out, and your hearing gets belted by the GPWS warnings. If a wind shear occurs, then the GS as indicated would reflect a change from the basic curve, and that is not there. IT is much easier to assess when the IAS and GS are both recorded and displayed, at which time any change in the wind shows as a change to the IAS curve, and an opposite change to the GS curve, do the differential becomes very evident.

Tail winds do give a severe penalty to TO performance, in actual outcome and calculation. The calculation takes 150% of the component as the effective wind, providing a buffer for error.

How was the acceleration from brake release/ start of takeoff roll to the point where rotation was attempted ? That is the right question, and the answer is given in the report, yet gets no weight. The crews rotate rate was slow, no doubt about that, but they didn't get an excessive IAS as a result so something was going on. The report on p36 gives the distances for TOR, and notes an excess of 806m for the event, yet the rotate was only 9.7s from rotate to liftoff, vs between 4.5-5 s for the certification case. That is about 5s at... 75m/s, which is less than 806m by an amount that has not been accounted for. That is part of the performance error, and it speaks as well to the point:

On any takeoff that fails to achieve an appropriate screen height including the amount additive for not having the engine failure in normal operations, the reject case has been compromised to some extent, which is identifiable in the recorded data, but no carrier bothers to track that data to assure continued performance. Pretty large Ooops.

The sensor data is available to record the location on the runway where various events occur, just as in the report, and there are specific points where they much occur to meet the certified performance of the aircraft. Looking at the data closely is not a negative to the carriers, it would indicate where issues exist that need to be taken account of, such as wind changes, or erroneous temperature info, but verifying the outcome would increase safety margins. It is also possible that monitoring the performance will detect weight errors of the aircraft, and where performance is actually better than schedule (it does happen, just not often). The performance is originally based on degraded engines and brakes etc, and would a suitable equivalent safety case, one could argue (might even be successful) in optimising the performance based on actual. Hard sell, but it is a selling point to the beancounters as they have less interest in operational safety alone.

atakacs 14th Jul 2019 08:45

Very interesting and fascinating read... if somewhat scary.
In your opinion what is the root issues here ? did Airbus publish significantly too optimistic figures or is are some specific airframes not performing (both not being mutually exclusive of course) ?

RickNRoll 14th Jul 2019 09:17

The sidestick issue helped save Emirates Airlines Airbus A340-500, registration A6-ERG performing flight EK-407 from Melbourne. The pilots entered the wrong weight for a FLEX takeoff and the plane was at the wrong speed for takeoff at that weight. They just pulled all the way back, the tail dragged on the ground but as soon as it got to takeoff speed up it went at the best angle possible. Swings and roundabouts I guess.

fdr 14th Jul 2019 09:33


Originally Posted by atakacs (Post 10518186)
Very interesting and fascinating read... if somewhat scary.
In your opinion what is the root issues here ? did Airbus publish significantly too optimistic figures or is are some specific airframes not performing (both not being mutually exclusive of course) ?

Anything that affects thrust output, which is engine N1, PT2.... anything that gives errors in weight, or affects drag, or energy required to achieve the rotate IAS. Simply, humidity, temperature, rolling friction, and to an extent aerodynamic drag from control inputs.

I don't think scary is the right adjective, the issue is one of awareness or more importantly lack of awareness, and the assumption of risk without knowledge. The 340 has been around for... a looooong time, and the performance issues have been observable form day one, yet it is a headline that in 2019 an operator adds a margin for questionable performance. How many passengers have done limit takeoffs that the crew have not reported, and which result in compromised safety? How great is our industry that this remains the case. What has been the exposure that has needlessly resulted as collectively we either don't care, or don't recognise, or are unable to confidently report issues. The 340 is a quite glaring example, but not the only one that has existed. There is one that has a 40 year history that has been denied, and the gold plated airlines that tout their excellence behaved in a manner that is unbecoming, and caused irreparable harm to those that attempted to rectify the problem, to reduce the risk to the very officers that behaved in unconscionable ways.

Performance issues will arise, that is the way of a dynamic system, but habitual underperforming is not something that passengers are expected to be exposed to. The industry reminds me of the emperor with no clothes; we hear the words Safety, Compliance, Just Culture, from the same groups that have used gag orders to conceal issues. We will have turned a corner when a QA engineer finding parts being fabricated by hand when the design requires that they be CNC milled is not victimised by the worlds greatest OEM, when crew reporting issues don't lose their jobs as a result of compliance with the underlying law of the land, when managers discharge their duty of care in a manner reflecting integrity. The military generally had a better safety culture, however it is certainly not immune to issues of integrity, My Lai, killing of Namir Noor-Eldeen and Saeed Chmagh, the Reuters photographers, 12 July 2007, Baghdad, where the cover story sold to the US Public was that they were insurgents. Joe Biden calling thereafter for the extrajudicial punishment of Assange for releasing the leaked AH64 gun tapes just topped off the integrity of the system, so much for the Constitution.

Aerospace relies on integrity, but the system observably and routinely acts against it's own interests.

4 pot planes are most obvious in general problems, but the 380 seems to perform admirably. All the others are not so much... 2 holers should have lots of spare on a normal day, yet that is not always the case, and when it is obvious from the cockpit, you probably have had a severe failure of performance. Don't build markets off the end of runways where former CIS aircraft depart, it can end in tears.



gearlever 14th Jul 2019 11:13

Thx fdr for your excellent elaboration.
I flew the 340 for about three years and heavy T/Os have always raised my blood pressure. However it was just a feeling and there was not much I could have done about it.

Interesting that the regulator(s) FAA, EASA are obviously putting their head in the sand and are just relying on manufacturer data....., like 737max disaster:uhoh:

Bus Driver Man 14th Jul 2019 16:26


Originally Posted by RickNRoll (Post 10518211)
The sidestick issue helped save Emirates Airlines Airbus A340-500, registration A6-ERG performing flight EK-407 from Melbourne. The pilots entered the wrong weight for a FLEX takeoff and the plane was at the wrong speed for takeoff at that weight. They just pulled all the way back, the tail dragged on the ground but as soon as it got to takeoff speed up it went at the best angle possible. Swings and roundabouts I guess.

While on the other hand, an incorrect rotation technique almost led to a crash in Johannesburg.

https://aviation-safety.net/wikibase/wiki.php?id=147120

capngrog 14th Jul 2019 16:55

I'm beginning to suspect that the Airbus "Reduced Flexible Thrust" procedure may have had a role in A340 white knuckle takeoffs. While input of aircraft gross weight should be somewhat straightforward, other variables such as actual temperature wind etc. may be more complex. How sensitive is the Flex Thrust program to input errors? What percentage of maximum thrust available (TOGA) was being used in the Bogota takeoffs?

Cheers,
Grog

gearlever 14th Jul 2019 18:58


Originally Posted by capngrog (Post 10518459)
I'm beginning to suspect that the Airbus "Reduced Flexible Thrust" procedure may have had a role in A340 white knuckle takeoffs. While input of aircraft gross weight should be somewhat straightforward, other variables such as actual temperature wind etc. may be more complex. How sensitive is the Flex Thrust program to input errors? What percentage of maximum thrust available (TOGA) was being used in the Bogota takeoffs?

Cheers,
Grog

After a couple of T/Os I was able to convince most CPTs (at that time I was a SFO) to use full thrust on heavy T/Os.

It didn't really matter... Even with full blast it was adrenalin pure.

fdr 15th Jul 2019 00:55


Originally Posted by gearlever (Post 10518524)
After a couple of T/Os I was able to convince most CPTs (at that time I was a SFO) to use full thrust on heavy T/Os.

It didn't really matter... Even with full blast it was adrenalin pure.

You may have a point, on the validity of the data above tested temperatures. If the data was accurate, then doing a takeoff at an assumed temperature well above ambient removes the variable of temperature error for the actual condition, replaced with the question of the accuracy of the assumed temp performance. The engine thrust output for a given temp is straightforward to determine, so the values should be reasonable, and would have been possible to measure for accuracy using an assumed temp, and correcting for the difference of actual vs assumed TAS.

Klauss 15th Jul 2019 03:56

Ah, I understand now, Thanks for the info on the takeoff roll ISA/GS .
Otherwise, memories ...
In the 747-200 freighter, you knew where the runway end was and how it looked: that´s the fast approaching line of red lights....
This sight returned only rarely in the later model 747s...:D

Yes, there seems to be a performance / certification issue here with that A 340....


fdr 15th Jul 2019 05:08


Originally Posted by Klauss (Post 10518768)
Ah, I understand now, Thanks for the info on the takeoff roll ISA/GS .
Otherwise, memories ...
In the 747-200 freighter, you knew where the runway end was and how it looked: that´s the fast approaching line of red lights....
This sight returned only rarely in the later model 747s...:D

Yes, there seems to be a performance / certification issue here with that A 340....

For your 747-200 etc, the reality check was pretty straight forward.

If you had coaming cutoff of the departure end of runways touchdown zone markings before you got to Vr, then you were fortunate not to have had an engine failure. With the lights as reference, that would be the commencement of alternating center line lights. Thats roughly the geometry incorporating sight cut off geometry etc.

The -400 was better than the -200 or -300, and the -200 wet TO's were as often as not just awful, without any water pump failures. 2 notable wet takeoffs that I observed were one without failure where ATC sent a vehicle to check the perimeter fence. On another, with failure of one pump at 80kts, we were very glad the mangroves had been trimmed off the end of the runway.

fdr 15th Jul 2019 08:59

curves: my last post on this topic
 
representative acceleration

These are generic examples of TO performance, such as a heavy 4 engine aircraft achieves. The acceleration is from an actual aircraft with 4 blenders at limit weight, but values can be otherwise disregarded.

A TO acceleration takes a form of the following curve. The values change for each solution, but the curve follows the same form. If looking at the longitudinal acceleration value, at rotate, it increases with the pitch of the aircraft as it is recording total acceleration, so picks up normal gravitational vectors. The graph takes pitch related g out.

From acceleration data, rotate can be identified without pitch, (in fact if that is not done, it is very obvious, there is a spike in the acceleration as rotate occurs that has to be corrected for determining the position of the aircraft without GPS or GS. With GPS GS (and therefore position) the extent of change in HWC or TWC is readily identifiable, it stands out. A lot.

1. Excess weight lowers the curve peak and thereafter.
2. Dragging brakes alter the curve to the right of the peak
3. gradient alters the curve from the peak to the right side to rotate, either up or down, dependent on +/- slope
4. HWC reduces the curve to the right of the peak, and rotate will occur earlier for a steady HWC, opposite for a TWC.
5. shallow rotate will result in continued acceleration after rotate, increasing the last part of the curve upwards... (you get more CAS & GS)

With that information, any data plot shown post an event is pretty straightforward to evaluate and to find out where the issue arises from.


https://cimg1.ibsrv.net/gimg/pprune....1cf2171b46.png

The following chart gives a comparison of data for a takeoff with calm conditions, (light coloured lines) and one with a 20kt headwind. On FDRs, the data captured by the 717 or 429 bus comes from an ADC source of some sort which has a minimum value for recording. The effect of TAS is noted in the difference between CAS and GS for the zero wind as well as the additional difference for the assumed steady headwind case.

https://cimg0.ibsrv.net/gimg/pprune....ec93cbfc74.png


A 20k wind shear, (undershoot, reducing headwind) is indicated below. It affects both CAS and GS lines, and the onset as well as the point where the conditions stabilise are identifiable. If the wind had increased again, then there would be an additional change in CAS, jumping up, and a slight reduction in the rate of change of CAS and GS thereafter.



https://cimg9.ibsrv.net/gimg/pprune....b0fa26112e.png

capngrog 17th Jul 2019 22:53

Qestionable Finding of Pilot Error(?)
 
Having read as much as I could find on the Bogota A-340 events, it has become clear (to me anyway) that the BEA finding that "improper pilot practices" were the primary cause of excessively long takeoff runs at Bogota's airport is not correct. I have not been able to access the BEA report; however, a contributor to this thread (fdr) has apparently had access to at least portions of the report, and from his analyses, it seems that there were other factors at play in these incidents other than "improper pilot practices". For what ever reason, it seems that inadequate takeoff thrust was achieved during the subject events. The BEA report apparently doesn't cite this; however, the principal actions that have been taken are requiring the entering of reduced runway lengths into the flight computers, and, in the case of Air France, applying full power, reaching 50% of thrust while on brakes. These have been significant changes in procedures, which, in my opinion, seems to lift most, if not all, of the responsibility from the flight crews. As cited in Post #16 of this thread, recommended rates of rotation are being re-assessed. I think that Airbus'' performance data for certain aspects of the 340 operations require some looking into.

Anyway, just my opinion.

Cheers,
Grog

futurama 17th Jul 2019 23:59

I don't know... the engineering calculations and simulations were actually prepared by Airbus, then reviewed by experts from BEA, Air France, and Lufthansa. Furthermore, since Air France & Lufthansa actually implemented operational changes, presumably the analysis was also reviewed by the union safety rep pilots.

But what do they know, they should have just consulted pprune experts who got to the actual root cause even without any access to the data.

fdr 18th Jul 2019 07:50

ici l'rapport...

https://www.bea.aero/uploads/tx_elyd...A2017-0148.pdf

bon chance. Pour votre plaisir de lecture. Peut-être est-il correct, ou non, qui peut dire. La courbure de la terre est une bonne chose pour le décollage de l'avion.


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