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-   -   AA 757 departed runway at ORD - no injuries (https://www.pprune.org/rumours-news/348624-aa-757-departed-runway-ord-no-injuries.html)

sevenstrokeroll 26th Oct 2008 20:33

airbubba

chock/chalk one up for you! ;-)

hand me a colodny burger

Nocti 26th Oct 2008 20:53

Huck,

I fully appreciate what you are saying, however the responsibilty that goes with the job doesn't change. It's a problem that faces us all in this industry - pay peanuts and you will get monkeys.

HalfNut,

That's the difference between an ETOPS aircraft and a non-ETOPS aircraft. ETOPS time certification takes into account that the aircraft could be at the furthest extremity from a suitable alternate when such a critical failure occurs, and systems are subsequently modified to cater for it.

SSR,
Both Airbus and Boeing developed presentations for all operators in the aftermath of that accident. At low to medium airspeeds rudder limiters would not be of much use, as they kick in at higher Indicated Airspeeds.

They highlighted that it is the cyclical input - say full left rudder followed shortly after by full right rudder, creates a moment way above that ever catered for in design criteria.
At the time of that accident I was flying Boeings and subsequently received training, prepared by Boeing, highlighting the dangers of such manoeuvers and how the risk existed to all large transport aircraft.

4PW's 26th Oct 2008 21:18

If I recall correctly, our ETOPS B757's had hydraulic driven generators (HDGs) to take care of the electrics' redundancy. The RAT is a hydraulics redundancy for flight controls alone, per someone's earlier inquiry.

411A 26th Oct 2008 21:36


They highlighted that it is the cyclical input - say full left rudder followed shortly after by full right rudder, creates a moment way above that ever catered for in design criteria.
At the time of that accident I was flying Boeings and subsequently received training, prepared by Boeing, highlighting the dangers of such manoeuvers and how the risk existed to all large transport aircraft.
Yes, and this was known many years ago, when the first B707's were introduced.
Oldtimers retire, new guys on the block are in charge of training...lessons learned a long time ago promptly forgotten.:sad:

WhatsaLizad? 26th Oct 2008 23:20

411A,

Never flew the 707, but my guess is the fear of stomping the rudders in that jet was due to the dutch roll tendencies of it's 1950's design.

With bad feet skills, I think the 707 would be rolling towards the ground sans it's outboard engines long before failure of the vertical stab.

Airbubba 26th Oct 2008 23:27


I had heard that the overwater 757's and 767''s could make electricity by the RAT driving the hydraulic system and a hydraulic electrical generator.

Does anyone know if this plane was so equipped?

I don't believe the RAT can ever drive the HDG, RAT pressure is limited to the flight controls part of the center hydraulic system. However, there is an Air Driven Pump on the center system that will drive the HDG with pneumatic power if required on ETOPS planes. I'll add the caveat that Boeing has always been somewhat creative with options like extra pumps and switch positions in aircraft made for different customers and different engines so there may be exceptions to my claim that the RAT can't drive the HDG.


Ok riddle me this, how are you going to land at the nearest suitable airport in 30 minutes when you are ETOPS with a mere 180 to 205 minutes from the “nearest suitable airport?”
Under current ETOPS doctrine I think the acronym for this situation is S.O.L.:)

Actually, there was a Martinair 767 that had some serious hot battery bus problems on a crossing with somewhat similar landing and control issues:

ASN Aircraft accident Boeing 767-31AER PH-MCH Boston-Logan International Airport, MA (BOS)


They seemed to have normal AC power from both engine generators so starting the APU would have been no help.
And you need the aircraft battery as well as the APU battery to start the APU so if the aircraft battery was dead it wouldn't work anyway.

bubbers44 27th Oct 2008 00:50

ETOPS aircraft would have to lose both engine generators and the HDG to end up on battery only for 30 minutes. The K106 relay that caused this problem could have done the same. If you start the APU in flight hopefully you will do it before the battery goes dead. It wouldn't have done any good here because both engine generators were working just fine. Standby power loss was the problem because of the faulty relay. Going to bat position gave them back standby power but only for an advertised 30 minutes. Now with no battery charger they lost their standby busses. As far as stabilizer trim some 757's had mechanical cables to the hydraulic valves to control stab trim but most had electrical switches to do so. Apparently they had the switches so elected to land at flaps 20 to have flair capability for landing. No antiskid and other failures caused them to leave the runway a bit but all ended up well.

411A 27th Oct 2008 02:24


Never flew the 707, but my guess is the fear of stomping the rudders in that jet was due to the dutch roll tendencies of it's 1950's design.

With bad feet skills, I think the 707 would be rolling towards the ground sans it's outboard engines long before failure of the vertical stab.
Having personally flown the 707 for quite a few years, I would agree...outboard engines chucked off the pylons prior to the vertical stab going bye-bye.

IGh 27th Oct 2008 03:09

More from MartinAir B767 case in May96
 
AirBubba -- GOOD recollection on that MartinAir B767 event (28May96).

Here's more on that MartinAir case (not in ASN's summary quoted earlier):

NYC96IA116
Boeing Report

Boeing submitted an event summary based upon the detail summary received from Martinair. The summary of the Boeing report stated:

"Most of the reported events from the flight which diverted to Boston on May 28th, 1996, can be attributed to degraded power on the hot battery bus, left dc and right dc buses. Extensive testing and analysis has been unable to explain the degraded dc bus power as was seen on the Martinair airplane.

The existing design will allow for single bus losses with no loss of primary systems and multiple bus loss will still allow safe operation...."

Additionally, the investigative team noted that while particular items on a bus had failed, the whole bus never failed, and other items on the same bus remained powered. The investigation was unable to explain the selectivity of inoperative components on a bus.

Related Events

The investigation disclosed that similar events had occurred with two other airplanes in the Martinair 767 fleet. The affected airplanes were PH-MCG, line number 279, delivered new to Martinair on September, 1989, and PH-MCL, line number 415, delivered new to Martinair on February, 1992. According to data received from Boeing, events with elements of a similar nature occurred on the following dates in the aircraft listed, with the May 28, 1996, events in PH-MCH being the most extensive.

February 16, 1996 PH-MCG March 24, 1996 PH-MCH May 13, 1996 PH-MCL May 14, 1996 PH-MCG May 28, 1996 PH-MCH Incident Under Investigation September 17, 1996 PH-MCH

kenparry 27th Oct 2008 07:53

Airbubba:

The B757 & 767 have very different hyd systems. Only the 767 has the ADP on the centre system, that being the "heavy" one, running gear & flaps as well as other things. The B757 hyd is a bit of a mess in comparison, with gear on L system and a PTU to boost the L system in the event of L engine failure.

mustafagander 27th Oct 2008 10:00

kenparry,

I think you'll find that the ADP in the C hyd system of the B767 is a bit simpler than that. Think ETOPS - L and R hyd systems EDP + electric demand hyd pump, C hyd system electric pumps (2) + what for demand? Only ADP is left for redundancy unless there is the messy complication of PTU and then from which hyd system?

GK430 27th Oct 2008 11:06

Perhaps a naive question, however how were the crew of 268 communicating with ATC towards the latter part of the flight when batteries failed?

Chris Scott 27th Oct 2008 12:04

Quote from sevenstrokeroll:
nocti
it hasn't been proven to my satisfaction.
I've moved the rudder on the 9...it has a limiter and I couldn't shake it apart.
put a limiter on the a300 and you might have something
there was a dissenting view from one member of the NTSB
[Unquote]

Off topic but, since you've raised this one, it needs to be looked at: I'd be very surprised if the A300-600 hasn't got a rudder travel limiter. The A310 had one from service entry in 1983, and the A300-600 is of similar vintage (1984?). If memory serves, the A310 has a comparable (composite) fin and rudder to the A300-600. The A310-200 limiter "reduces the pedals and rudder deflection from ± 30° at speed below 165kt to ± 5° at 310kt and above." [FCOM, 1985]

Am neither engineer nor test pilot, but what Nocti says makes sense. Presumably, the speed threshold on both types would have been reviewed after the A300-600 accident.

gregpend 27th Oct 2008 14:16

AA 757 departed runway at ORD - no injuries
 
On September 22nd an American Airlines Boeing 757 went off the runway at Chicago O'Hare after suffering a serious electrical failure. The generator failed and the pilots elected to continue the flight to JFK on batteries for the next hour and a half even though the manual stated that the batteries would only last about 30 minutes. Only after they lost intercom, trim, and several other systems did they elect to divert to ORD. They discovered the hard way that they couldn't deploy full flap or thrust reversers and the captain had to steer it onto the grass to avoid overrunning. Fortunately there was only minor damage and no injuries but it could have been much worse.

NTSP preliminary here:
CHI08IA292

Not knowing 757 systems I can only speculate on what happened, but it does seem to be a massive error in judgement. Any 757 drivers out there that can add anything?

bubbers44 27th Oct 2008 14:55

I just reviewed the electrical abnormals on the 757 and it says going to bat on standby power gives about 30 minutes of operation since the battery charger is inop in bat position. Since both generators were operating normally and the relay failure in auto caused the standby busses to fail, one of the radios not using standby power was still being powered. Check lists don't say to do this but since a different relay controls the battery charger maybe going back to auto for a few minutes might have made the battery charge enough to last for landing. I have thought about what to do in case of a total electrical failure over water and saving the battery for the approach was a high priority. I think the abnormal checklist is being changed because of this incident.

Airbubba 27th Oct 2008 15:20


The B757 & 767 have very different hyd systems. Only the 767 has the ADP on the centre system, that being the "heavy" one, running gear & flaps as well as other things.
Yep, you're right, the ADP is only on the 76, the original question was about both aircraft, I should have been more specific.

The HDG is on both '75's and '76's if they are ETOPS equipped. As far as I can tell N197AN is not an ER bird, so this wouldn't be a player anyway.


Perhaps a naive question, however how were the crew of 268 communicating with ATC towards the latter part of the flight when batteries failed?
My guess is that, as long as the battery switch was still on, standby DC had enough power through the hot battery bus to supply VHF 1 even though the voltage was too low to run most of the other stuff.

_____________________________


Since both generators were operating normally and the relay failure in auto caused the standby busses to fail, one of the radios not using standby power was still being powered.
I like your theory better, you're right, VHF 2 should be powered by one of the main buses, it's a wacky situation with a relay fault.

ExSp33db1rd 27th Oct 2008 22:18


...lessons learned a long time ago promptly forgotten.
That's why checklists were invented !

The Wright Brothers didn't have a check list, nobody had broken an aeropane at that time. If the new kids on the block are going to re-invent the wheel every 10 years or so, nobody will ever be safe from human error. ( or human misunderstanding of a mechanical problem.)

But wot's new ? Have you ever tried to teach a teenager ANYTHING ! :ugh:

ExSp33db1rd 27th Oct 2008 22:25


...outboard engines chucked off the pylons prior to the vertical stab going bye-bye.
As PanAm discovered over France one day, whilst re-positioning an empty aeroplane ( no pax. involved)

BOAC lost a 707 on Mt. Fuji 'cos the fin broke off first, different forces at play of course, not crew input.

Clandestino 28th Oct 2008 18:59

Now that you've mentioned the Belle Harbor crash...
 

Originally Posted by Sevenstrokeroll
I for one believe that the Airbus 300 crash was not a case of pilot over controlling the rudder. Any plane that would come apart with use of rudder should have a rudder limiter or at least a placcard saying: don't touch the rudder above 200 knots.

(...)

I've moved the rudder on the 9...it has a limiter and I couldn't shake it apart.

(...)

put a limiter on the a300 and you might have something

Excuse me sir, but do you have at least a vague notion of what the diverging oscillation is? What brought the AA587 down was not sustained rudder input but diverging yaw oscillation caused by handling pilot's excessive, rapidly alternating and completely unnecessary pedalling.

Is the using a rudder to pick up a dropped wing a propper technique on modern transport category aeroplane? Yes - provided there is a complete loss of roll control. If you have only a wake turbulence encounter and all your ailerons and spoilers are working normally - absolutely no. Shortly after NTSB's preliminary report became public, my FCOM was updated with information that primary purporse of the powerful rudder attached to my aeroplane's fin is to counteract yawing moment of live engine when one engine packs up at take-off. It was never envisioned to be used as primary flight control and cycling it might cause structural failure even below Va. Mind you, I was flying ATR-42-300 at the time.

So AA had Advanced manuevering training programme, which involved unusal recoveries from unusal attitudes practised in the simulator. The fact about the simulators is that they are only simulators, they can fairly well replicate aeroplane's behaviour within normal operating envelope but if you're involved in some exotic manuevering, you may put your simulated aircraft in the places where no test pilot has ever dared to go with the real thing - for a good reason. Simulator's behaviour under the circumstances is only the best calculation and estimation of what would happen with the real aeroplane and maybe it's completely realistic and maybe it's totally wrong, there's just no practical way of verifying it.

A300 does have a rudder limiter which worked as designed on the day of the accident and it wasn't redesigned post mortem. As the AA587 accelerated rather rapidly, it was in transition from low speed to high speed position at the time of the fin detachment. Now if it moved to high speed position would it prevent the accident? Maybe it would, or maybe we would see a couple more oscillations before fin separation. NTSB mentions that the way the A300's rudder system was designed was contributory cause, but this is analogue to saying that the tree caused the death of the motorist that smashed into it with 80 mph. He might have survived if it wasn't for the three but the actual cause was high speed road excursion, not someone planting a tree at the exactly wrong place a couple of decades ago.

Does 411a have an anti-American stance? Absolutely, but it is completely besides the point. Every case study he mentioned was reported correctly. He even failed to mention Bradley accident where improper non-precision approach technique, improper use of alt hold and nonchalance about correctly setting the altimeters led to Super80 flying through trees on the final approach. American or non-American, any company whose pilots don't know that battery that just keeps on discharging in flight is land ASAP item on any battery-equipped aeroplane, notwithstanding what their ECAM/EICAS/CCAS/whatever tells them, has some serious training issues.

bugg smasher 28th Oct 2008 20:16


The fact that the buck stops with the skipper is generally lauded until he or she appears to be costing the company money. Strength of character is essential, but not necessarily perceived as an advantage in selection.
Yes indeed, and further to your very astute observation Chris, perhaps the old adage 'aviate, navigate, communicate' should be updated to reflect current thinking in many cockpits; 'calculate, documentate, litigate'.


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