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FAA PROPOSES LIMITS ON AIRLINER LIFE

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Old 27th Apr 2006, 11:09
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FAA PROPOSES LIMITS ON AIRLINER LIFE

A new rule proposed by the FAA would begin a process to set what are essentially life limits for transport-category aircraft. The new rule would require manufacturers to develop an operational limit and substantiate that widespread fatigue damage will not occur prior to airplanes' reaching that limit. Once the operational limit is set, airplanes cannot be flown beyond that point unless an extension is approved. The FAA says the program would have a total cost over 20 years of $360 million, of which about 10 percent will be faced by manufacturers and the rest by operators. The rule has no affect on GA aircraft, and AOPA would like to keep it that way. "A review by the AOPA Air Safety Foundation shows that the problem of mechanical or maintenance failure due to age is actually declining," said Andy Cebula, AOPA executive vice president of government affairs, last week. Avflash.
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Old 27th Apr 2006, 18:46
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So,another rule meant to eliminate from the market the small players,and also to help the big manufacturers.What will the time line be:10 yrs,15?...after that ,scrap the plane....What about the 707 still flown by some military ,or even civil comp?..or the MD,the DC-10,the.....
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Old 27th Apr 2006, 19:22
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Is the limit going to be one of time or, as in the military, one of fatigue life?
The former would be devastating for smaller low cost air lines, but very good
for the plane makers.. The second might have some validity.
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Old 27th Apr 2006, 20:29
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And then what are we supposed to do with all the aircraft once they are retired? Park them in the desert I guess, until there’s no more desert left!

Genius!!
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Old 27th Apr 2006, 21:13
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Brilliant idea (no smiley's required). FAA finally realized that there are quit a few airframes around that thread the life of their load, crew and the general public. Should I say water bomber? Aloha? All these 737 in the "third world", causing crashes last summer?

The FAA regulation doesn't mean that FAA says when you have to retire, but the manufacturer. So they give the limit, and the limit shall not be stepped over.

Dani
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Old 27th Apr 2006, 22:21
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Originally Posted by Chocks_Away
And then what are we supposed to do with all the aircraft once they are retired? Park them in the desert I guess, until there’s no more desert left!

Genius!!

Turn them into beer cans
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Old 28th Apr 2006, 00:04
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Originally Posted by alexban
So,another rule meant to eliminate from the market the small players,and also to help the big manufacturers.What will the time line be:10 yrs,15?...after that ,scrap the plane....What about the 707 still flown by some military ,or even civil comp?..or the MD,the DC-10,the.....
All transport aircraft over 75,000 lbs have to have a design life goal established by the manfacture.This life goal is expressed in cycles (one takeoff and one landing = one cycle). Cycles range from 20,000 cycles to 100,000 cycles.
Examples:
Aircraft Design Life
A320 48,000
A340 20,000
B707 20,000
B737 75,000
DC-9 100,000
DC-10 42,000
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Old 28th Apr 2006, 00:12
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The natural market forces are going that way anyway.

Just read of two ex Air Littoral CRJ 100/200s ferrying to Opa Locka for parting.
I checked one of them---built 1995 ,and has been stored for two of those years---therefore used for NINE years,and then scrap! OK,I realise this could be exceptional,due to the regional jet market bottom dropping out,sky high fuel prices etc.---but still astounding!
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Old 28th Apr 2006, 01:47
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George,
The Air Littoral aircraft may well be at or near limit. A lot of RJs (any manufacturer) are doing 10 cycles a day - some with more cycles than flight hours. As their name suggests, Air Lit also operated a lot of the time in salt air (to & from Sardinia) - as Aloha found not good for aluminum structure.
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Old 28th Apr 2006, 11:25
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And then what are we supposed to do with all the aircraft once they are retired?
Both Boeing and Airbus have established aircraft recycling centers for recycle/disposal of retired aircraft. Conflict of interest?
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Old 28th Apr 2006, 13:00
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Originally Posted by ferrydude
Both Boeing and Airbus have established aircraft recycling centers for recycle/disposal of retired aircraft. Conflict of interest?
The Airbus recycling centre is still in a test phase and even when it does begin full scale recycling it only expects to recycle ten aircraft per year! A few less than the numbers Airbus are building!
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Old 28th Apr 2006, 13:30
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Right, "test phase". More like, "waiting for the afformentioned "retirement" regulations to be universally promulgated and adopted.
Boeing is moving out on a grander scale, having already formed the AFRA.
Aircraft Fleet Recycling Association of which Chateauroux Air Center is a participating member along with 9 other firms.
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Old 28th Apr 2006, 19:43
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Good for Boeing, its about time the issue is addressed on a realistic scale!
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Old 28th Apr 2006, 19:59
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My point was, Airbus is targeting a scale grander than 10 aircraft per year.
They specify 2-3 aircraft per month after the "test" phase which I believe is con sidered complete. This makes for more like 30-36 aircraft per year. Inasmuch as they also allow that approximately 200 aircraft are retired each year, I find it hard to accept that they won't want a large piece of that.
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Old 28th Apr 2006, 20:10
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I have 2 questions.
Life on C-47/DC-3?
Life on L-1011?
Anyone have definitive numbers?
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Old 28th Apr 2006, 20:27
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No limit on the DC-3
The L-1011 is limited to 27 thousand flights until certain elements approved by the FAA Aircraft Certification Office are inorporated into the individual aircraft maintenance program. At least for those on the US register!
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Old 28th Apr 2006, 21:29
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Originally Posted by ZQA297/30
I have 2 questions.
Life on C-47/DC-3?
Life on L-1011?
Anyone have definitive numbers?
DC-3/C-47 under 75,000 lbs.
L-1011 36,000 cycles
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Old 28th Apr 2006, 21:37
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Originally Posted by ferrydude
No limit on the DC-3
The L-1011 is limited to 27 thousand flights until certain elements approved by the FAA Aircraft Certification Office are inorporated into the individual aircraft maintenance program. At least for those on the US register!
Please tell me where you got the 27,000 cycles? 36,000 cycles is in the NPRM and has been the L-1011's design life since 1988 when the Aging Aircraft Program was started. 36,000 was established because that is 1/2 of the cycles that were completed in the original fatigue test in 1970.
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Old 28th Apr 2006, 22:11
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I think this is a reaction to the Chalks Airways Mallard in flight breakup, and the number of fire fighting aircraft that have suffered similar fates. Some have questioned if 70+ year old aircraft in regular commercial use is a good idea and this may be a knee jerk reaction.
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Old 28th Apr 2006, 22:31
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Thumbs down

The thing is , as we are practically in an oil crisis right now, there will probably be no civil aviation as we know it in 20 years time..... so what will it matter ?

With oil being burned at rates practically beyond production ,and talk of the 'peak' being reached why worry about airliner lifespan ?

Unless ALL countries (and one in particular that burns petrol as if it were water) dont start making a REAL effort into efficiency and conservation instead of gratuitous excessive use, then there will be no fuel to put in these new generation jets.............
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