Originally Posted by Daylite
(Post 9360749)
Speaking with chc technical department, it now seems the gearbox in the aircraft was only changed yesterday.
http://uk.reuters.com/article/us-norway-crash-idUKKCN0XQ15K |
Any ATC transcript?
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electrotor
I stand corrected in my use of loose terminology. Perhaps it would have been more correct to state that the weight of the aircraft is primarily supported by the top bearing in the gearbox casing and as has been previously demonstrated, it is possible for the rotor shaft to pull through the bearing and depart given certain fault conditions. This accident bears remarkable similarities to the G-REDL incident where the main rotor also departed from the helicopter. I would not be surprised if a similar failure mechanism was found. Height at which the incident occured is almost identical and apparently there was no warning before the main rotor broke away. |
I wonder did anyone monitor the last radio transmissions to see if the pilot issued a Mayday alert as was the case for G-REDL in 2009 when metal particles in the gearbox caused it to fail and shear the rotor head.
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Helicopters have some graceless failure modes.
Should there be a provision for an emergency parachute, such as offered on some light aircraft, or is that impracticable for this size vehicle? |
MR imbalance
Blades all look attached, however if a blade failed in the driving region and separated...
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Originally Posted by JohnDixson
(Post 9361025)
... so what were the 5 maintenance flights for? I made the assumption they were MTF's because Jimf671 wrote that they were short. ...
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Next Theory
Jim, with the gearbox change being accomplished in January, it looks like it's time to wait for the sharp eyes to look at what came down with the rotor head and how/where it failed structurally, as well as determining what, if anything, the main blades hit prior to the head separation. Time for the accident investigation pro's and the OEM design/test people to look at the evidence. Still would be of interest to know what the short flights were all about.
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Originally Posted by JohnDixson
(Post 9361164)
Jim, with the gearbox change being accomplished in January, it looks like it's time to wait for the sharp eyes to look at what came down with the rotor head and how/where it failed structurally, as well as determining what, if anything, the main blades hit prior to the head separation. Time for the accident investigation pro's and the OEM design/test people to look at the evidence. Still would be of interest to know what the short flights were all about.
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It is what it is and it's out there on a public website. What it means is for the professional head scratchers.
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For what it is worth.
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ETUDIANT - Think about where you would mount the parachute on a light aeroplane ....- away from the rotating parts, so whether the chute is deliberately or inadvertently deployed, it can work without interference.
I cant think where you could mount a safety parachute on a helicopter where it is not going to cause a catastrophic failure if inadvertently deployed, and where it is going to be unimpeded by rotating parts if you want to deliberately deploy it (in all circumstances except complete detachment of the main rotor head, which remains an extremely rare occurrence) So - chutes are a fairly impractical proposition for helicopters. |
How about under a suitable faired structure where the 'chinamans hat" is currently atop the jesus nut?
CC |
How about under a suitable faired structure where the 'chinamans hat" is currently atop the jesus nut? CC |
Thanks for your informative input.
CC |
Having just watched the video above and I realize I'm asking for speculation, but seeing the video of the rotor head falling and the still pictures would we assume that it failed where the bevel gear is welded to the m/r shaft?
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On the EC225 all lift forces are transmitted to the airframe via the bearing housing of the MRH mast not the MGB. 3 suspension bars transmit the lift forces from the mast to the airframe. One of the suspension bars can be clearly seen in the photograph of the detached MRH.
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OK, so which actual part would fail that would cause such a clean (relatively) break that would allow the entire rotor head and blades to depart seemingly undamaged.
Again....realizing that it would be speculation, but from someone who has knowledge of how the system is designed ( I'm not an EC/Airbus guy) |
Rest in Peace Passengers & Flight-Crew, another very sad day in the Rotory World
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Originally Posted by Outwest
(Post 9361243)
OK, so which actual part would fail that would cause such a clean (relatively) break that would allow the entire rotor head and blades to depart seemingly undamaged.
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Thoughts are with everyone at CHC - sad day for the industry, no matter where you are and what you do. :(
So is this the death knell for the 225 - or will operators continue to operate it even after past issues with it - or in fact is it even feasible to stop using the 225 with the amount operators have invested in it. |
3 suspension bars transmit the lift forces from the mast to the airframe. One of the suspension bars can be clearly seen in the photograph of the detached MRH The other end is obviously still attached so part of the housing is possibly still attached to the mast. The visible end is the frame end as it is the forked one. How long would a 225 fly with some of the flight loads through the flared housing? Looks a little odd. But then again all will be revealed in due course. Just saying. http://www.eurocopter.com/publicatio...rotorec225.jpg |
I wouldn't be surprised if we see an AD within the next few days. |
Just to clarify, the suspension bars are restrained by a pin which is safetied by two 'nappy pins'
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One area of interest may be at the bolted joint between the MRH and MGB. The bolts of the MRH mast go into barrel nuts housed in the MGB. These barrel nuts have plastic blanks inserted at the same time to prevent oil leaks. Unfortunately its impossible to tell from the plastic blank if the barrel nut has been inserted upside down. Not sure if could be a factor but it’s been a Murphy for years on this installation.
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A truly tragic accident. Horrifying video of the final moments and images that no aviator would ever wish to see. I only hope that this terrible event will provoke some serious, honest discussions about safety but the cynic in me knows otherwise.
How quickly everyone rushes to deflect blame and responsibility. After the previous accidents involving the type I was sickened to learn that the HUMS had detected signs of impending failure in 2 or 3 flights prior to the accident. Why are operators so reluctant to use the data available to stop accidents like this happening? Why are the authorities so against forcing the operators to monitor and use the HUMS data? Why are the manufacturers trusted beyond logical reason and not forced to produce more useable safety monitoring? I couldn't believe that the authorities accepted returning the puma to service after the last grounding under the terms that they did - allowing aircraft to operate with a known defect in a critical component. What could possibly motivate such a decision, certainly not true safety. All the corporate proclamations about safety being the primary concern ring very hollow after incidents like this. I fear that costs get in the way of true safety every time. So will we see a repeat of the process from the other offshore accidents which does very little to prevent further accidents even though the causes are clearly identified? Sad, very sad. |
How long would a 225 fly with some of the flight loads through the flared housing?
I think the massive change in cyclic pitch would be the problem. |
The suggestion of an RTB followed by a couple of airtests would fit with a gearbox chip light causing the RTB, oil drained and analysed followed by heavy hover and airtest to check for any further chips before sending it commercial again on close monitoring. Again similar to DL, and the way the French like to do things.
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RVDT, thanks for the clear explanations.
As you mention it, the fact that the airframe end of the suspension bar looks undamaged questions about the missing bolt. Whatever the securing device for this bolt is - cotter pin, nut, caramel, the question is why is it missing ? Maintenance flaw or metal shear ? And to be clear for readers, HUMS can not detect missing bolts or nuts |
Having flown many thousands of hours in offshore helicopters some decades ago I was truly shocked to see the video evidence of this accident. The whole rotor head with intact blades separated from the gearbox and came down like a sycamore leaf. A structural failure of this magnitude is non survivable in a helicopter.
Also having been involved with the Puma accident in Sarawak in 1980 when the gearbox failed on 9M-SSC I don't recall the main rotor detaching like this. One or two blades detached through the shear deceleration forces and the captains door flying up into a blade when he released the door but otherwise the rotor head was still connected. This looks like a failure of the rotor head itself (jesus nut?) for the whole rotor system to detach so cleanly. |
just to be clear, are you suggesting the end we can see in the picture pointing up is actually the 'bottom' end of the rod that should be attached to the airframe?
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Originally Posted by dipperm0
(Post 9361314)
RVDT, thanks for the clear explanations.
As you mention it, the fact that the airframe end of the suspension bar looks undamaged questions about the missing bolt. Whatever the securing device for this bolt is - cotter pin, nut, caramel, the question is why is it missing ? Maintenance flaw or metal shear ? And to be clear for readers, HUMS can not detect missing bolts or nuts |
To Scuffers : yes,
To redhanded : not sure : if the bolt fits tigh, and has only one axis of motion I am not sure the HUMS could detect the movement of the bolt. More than that, if flight, under high lift, I hardly suspect the bolt from moving. Years ago, flying Lynx, I encontered unusual vibrations in flight while collective down only. It turns out to be a missing part in the collective control chain, but under lift, there was no vibs. |
Originally Posted by Mitchaa
(Post 9361359)
It's my understanding HUMS picked up on the EC225 bevel failure in advance but due to the once per day download pattern used by the operator at that time, it went out on its afternoon flight and subsequently failed resulting in the ditch. Had the HUMS card been downloaded after its morning flight and before its afternoon flight, the impending failure was clear and would have been caught, the aircraft would never have departed. That's why the industry changed to more frequent after flight HUMS downloads in the aftermath.
If it's a gearbox failure this time around which to be honest, is more probable than probably not, I would expect the HUMS to come under close scrutiny. The difficulty the operators have is deciphering the data and what it actually means to the airworthiness of the helicopter, there are a lot of instrumentation defects for example so these need to be filtered out and it can be difficult to detect genuine mechanical failure modes. HUMS probably catches a lot that we are all unaware of because they get to it in time, it's only when failures happen, HUMS comes under scrutiny. |
Go back to post 23 and the eye witness report of a fire before the separation. Any other evidence of this?
Unrelated question, does CHC have screens over the engine air intakes? |
Originally Posted by dipperm0
(Post 9361366)
To Scuffers : yes,
To redhanded : not sure : if the bolt fits tigh, and has only one axis of motion I am not sure the HUMS could detect the movement of the bolt. More than that, if flight, under high lift, I hardly suspect the bolt from moving. Years ago, flying Lynx, I encontered unusual vibrations in flight while collective down only. It turns out to be a missing part in the collective control chain, but under lift, there was no vibs. |
Originally Posted by SLF3
(Post 9361393)
Go back to post 23 and the eye witness report of a fire before the separation. Any other evidence of this?
Unrelated question, does CHC have screens over the engine air intakes? |
To try and avoid a raft of posts along the lines of "I heard that...", the AAIB report on the 2012 225 ditchings details generally how the operators used their HUMS at the time, and then specifically how the HUMS was used on each of the affected aircraft.
https://assets.digital.cabinet-offic...and_G-CHCN.pdf The relevant sections start on page 45 at 1.11.4.4 G-REDW operator’s internal HUMS procedures. |
For the second flight (CHCN), yes. For the first one (REDW) the HUMS was downloaded after the first flight, and according to the report, acted on iaw the AMM.
I just wanted to avoid the usual round of ill-informed posts (that's not directed at anyone) but we went round and round this buoy at the time and it got tedious. |
The guidance to operators given in CAP 753 states that the period between the successful download and assessment of any primary VHM indicator, used for monitoring the engine and rotor drive system components, should not exceed 25 hours.
This just isn't good enough. what good is it to read the results of the HUMS analysis which warns of a problem AFTER an accident?!
Originally Posted by PlasticCabDriver
(Post 9361469)
For the second flight (CHCN), yes. For the first one (REDW) the HUMS was downloaded after the first flight, and according to the report, acted on iaw the AMM.
I just wanted to avoid the usual round of ill-informed posts (that's not directed at anyone) but we went round and round this buoy at the time and it got tedious. G-REDW had numerous HUMS alerts warning of a problem in the main gear box in the hours leading up to the accident. It's just not acceptable to say that the proper engineering procedures were followed. The procedures are obviously flawed! |
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