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New Cylinder AD's released by FAA

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Old 25th Apr 2014, 08:58
  #141 (permalink)  
 
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By the way. You don't have data. You have observations. There is a large difference. You cannot use any of what you are saying in a court of law if anything goes wrong. Data is provided by manufactures that in our case MUST be used. Not something you have found in the back shed. You will be legally liable if someone dose a course that as you have said is not approved. God help us if someone hurts them selfs by a miss calculation and has an accident and they not used the correct data but what you have said. The insurance for a start will be null and void.
You shown nothing just said we have it all
Why did I say rotating valve seat and cabin px because it shows what little knowlege you know in the real world. I even gave you all the engine but still have to ask. And why cabin px. Because if you don't operate the aircraft in the way the manufacture has designed it you will break it. Px in the cabin supports the airframe in flight. A Saab 340 for example has chemically milled skin that on the ground you can nearly push your finger though. But in flight is as solid as a rock.
You had a go at me for saying about the lock wire. But you never said anything about the orginal post. You gone out off your way to discredit me as much as you can to be called a troll because I don't agree with you and as has been shown I been right all along and you have not had to pay for it. I was called dangerous how low was that all I've said is you must follow was is in the poh once again this was to try and discredit me.
The information I have give is factual for years on the floor real life. You also given zero credit to what the manufactures have done in the world of reliability.
You have stated that if you run lop your engine will last to o/h. Guess what if you run it to the book you will as well.
Now as I recall hazeltons ran there tsio 540 to 3500 hours on rpt with a cly change mid life ie top o/h why cause the bottom end was not a cause of any problems but the valves where and guess what they never ran lop either. Jaba has also said that his wife would not allow anyone in her org to run outside the poh. So you have to ask yourself why would he like you to run it. Because he is making $$ from you. Oh you will safe an engine o/h in fuel cost that is each time you put that money in the bank.
But you won't. Then you have to fit a trend monitor muti cly now you have to buy it fit it maintain it for the life of it in your plane. You would save more fuel just by preheating your engine before flight.

It's a shame that this post has had to turn out like the last one hijacked.

Still no data on why the other cly have failed though I case anyone hasn't noticed.

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Old 25th Apr 2014, 09:53
  #142 (permalink)  
 
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Px in the cabin supports the airframe in flight. A Saab 340 for example has chemically milled skin that on the ground you can nearly push your finger though. But in flight is as solid as a rock.
Not quite sure how you get that, it's bonded aluminium like most other modern transport aircraft. I've seen enough things banged into them to see it's strong with or without pressurisation and you can fly them de-pressurised if necessary due faults.
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Old 25th Apr 2014, 10:26
  #143 (permalink)  
 
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The skins between the frames a chemically milled. Check it out. It is near on freighting how thin they are. Yes you can fly it un px as any aircraft but then there are limitations on that.
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Old 25th Apr 2014, 10:33
  #144 (permalink)  
 
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I have been involved with the type in the past, there are no limitations for de-pressurised flight, except those for oxygen limitations for pax and crew. You can even operate them with passengers de-pressurised under the MEL.

The centre fuselage is constructed in four parts. The skin is aluminium, bonded to the frames and other parts. These are then riveted together. There is no magic potion in the skin. Kevlar composites are used for flight control surfaces, fillets and some other bits.
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Old 25th Apr 2014, 10:35
  #145 (permalink)  
 
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So anyway

andrewr has raised some important technical questions. I confess to also being interested to know how fuel that's been pumped through the heat-soaked EDP and subsequent fuel system components ends up being 'super cooled' at the cylinder.

Still, my understanding is that the 777 that impacted short of London HR had issues with fuel and temperature. (But my understanding may be inaccurate.)
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Old 25th Apr 2014, 10:36
  #146 (permalink)  
 
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Waste of Bandwidth

Don't waste your bandwidth on yr wrong, everything he says is total dribble
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Old 25th Apr 2014, 11:03
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777 for a start uses jeta and water is held in suspension that is why you use prist. And was pre Edp. Fuel at the nozzle is post Edp and for a start when you compress something you get a heat rise plus the transfer of heat from the engine via the base of the pump. But as the fuel exits the the nozzle heat is instantly taken from the air and fuel vapourizes and cools the intake charge in the same way a aircon works. Fuel dose not enter the chamber in liquid form.

Ocky I forgotten more than you no.

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Old 25th Apr 2014, 11:05
  #148 (permalink)  
 
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Exactly!

PS: Troll!
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Old 25th Apr 2014, 12:22
  #149 (permalink)  
 
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As a red head lady said please explain

http://www.shamrockairservices.com/i...TECHNIQUES.pdf
This was the infamous, asinine, "Experts are Everywhere" letter put out by Rick Moffet, of Lycoming. I think he was "Chief Engineer" at the time.

He was once quoted as saying in the test cell, "That's the first time I've ever touched the mixture control, we usually just leave it full rich, here."

He's made some stupid misstatements in public, and we've sent him data to demonstrate the "difference from reality." He never responded, and like "yr right", I don't think he ever read it, either. It's called a "closed mind."

He is gone now, and I think Lycoming has withdrawn that ghastly document, as I cannot find it there. It's only left on a few oddball websites, now.

John Deakin
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Old 25th Apr 2014, 12:40
  #150 (permalink)  
 
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Supercooled

What about all those aircraft in WW2 flying for hours in the flight levels? Pretty sure their fuel would have been supercool, wouldn't have this issue come up well before cessna made a turbocharged twin?

By this reasoning shock cooling due fuel would have cracked many heads as I'd imagine a P-47 or equivalent escort aircraft would go from high altitude cruise to combat down to low levels, mixture control pushed into auto-rich.
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Old 25th Apr 2014, 13:14
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Angel

What about all those aircraft in WW2 flying for hours in the flight levels? Pretty sure their fuel would have been supercool, wouldn't have this issue come up well before cessna made a turbocharged twin?

By this reasoning shock cooling due fuel would have cracked many heads as I'd imagine a P-47 or equivalent escort aircraft would go from high altitude cruise to combat down to low levels, mixture control pushed into auto-rich.
Excellent point!

1) The fuel in those engines entered the air charge at the blower inlet and had a considerable distance to travel and heat up before getting to the combustion chambers. Walter is talking about the Cessna system where raw fuel gets sprayed directly on the cylinder, inside the inlet port, and the sudden change in temperature caused by the increased flow of very cold fuel.

2) "Auto-Rich" and "Auto-Lean" (big radials) were both RICH MIXTURES, that is, on the RICH side of peak, and therefore the change in cooling would not be quite as much. (Except for the B-24, which had the mixtures set for LOP in "Auto Lean." That's the reason for their astonishing range, compared to the other aircraft.)

(I'd like to think the ghost of that man who set up the B-24 carburetors that way is hovering up the rafters of our classroom, smiling in approval. )

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Old 25th Apr 2014, 13:28
  #152 (permalink)  
 
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Fuel goes though a stainless steel line of a controlled length across the top of hot engine it less than 1/8" inside dia how hot is the fuel going to be. Answer is sfa,
I never ever heard of this before with exception to Jets using jet A
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Old 25th Apr 2014, 13:35
  #153 (permalink)  
 
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And to dismiss the lyc document wtf it would have gone past how many sets of eyes and lawyers desks to get published , Give us a break you also said nothing about the tcm doc btw
Or more likely doesn't suit your model so you dismiss it like anything or anyone that doesn't agree with what you said, maybe next you mate is a famous actor and you belong to some cult that says it is a church
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Old 25th Apr 2014, 13:56
  #154 (permalink)  
 
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"yr right" said:
Fuel goes though a stainless steel line of a controlled length across the top of hot engine it less than 1/8" inside dia how hot is the fuel going to be. Answer is sfa,
I never ever heard of this before with exception to Jets using jet A
Those lines run above the engine with OAT air flowing over them, blasting the heat away and downwards. Inflight, I'd guess the fuel coming out of the injector nozzles is pretty much the same as it was in the tank. It might pick up a couple of degrees from the fuel pump.

I don't understand your abbreviation "sfa."

The fact that you, or I, or anyone, or no one has ever heard of something before isn't relevant. Some, even today believe the earth is flat, that no man ever walked on the moon and that Lycoming and CMI POH's are holy writ, divinely inspired, engraved in stone, straight from Mt Sinai - or even more authoritative, CASA. I consider them all fools, but that's just my opinion.

John Deakin
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Old 25th Apr 2014, 13:58
  #155 (permalink)  
 
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NOte that the Lycoming graph is not real data, but "idealized" traces. The Experts are Everywhere doc was NOT reviewed by a cadre of eyes but only Rick Moffett who was the lawyer who wrote it… It has become a source of major embarrassment to Lycoming due to its inaccuracies and they've removed it from their website. That took a while to accomplish!

As for the cold fuel hitting the hot metal, does anyone think that's a good idea? At least we have an explanation for the phenomenon. The observable fact is that the cracks were in the intake ports, not in the cylinders. So, if that's the case, how does rapidly cooling the cylinder with air, form the outside, cause cracks INSIDE the intake port?

There are none so blind as those who will not see and none so ignorant as those who will not think.

I offered the information. Do with it, think about it, or not, as you please.
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Old 25th Apr 2014, 14:37
  #156 (permalink)  
 
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John Deakin, SFA is an Australianism meaning 'Sweet f##k All'.
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Old 25th Apr 2014, 20:44
  #157 (permalink)  
 
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"yr right" said:
And to dismiss the lyc document wtf it would have gone past how many sets of eyes and lawyers desks to get published , Give us a break you also said nothing about the tcm doc btw
Let me see if I can cover them all at once.

Both CMI ("TCM" is several years out of date) and Lycoming have built their engines pretty much in isolation for decades. If a cylinder fails, their first step is to try and deny any responsibility, either warranty or otherwise. Either way, they grab a new cylinder off the line, ship it out, and melt the old one down. No checking, no "What happened to this cylinder." Into shipping, onto the junk pile, off to the ovens to recover the metal. I have my doubts, but I've seen the pile. Out of the box, and onto the pile. Out of the box, and onto the pile. ZERO interest in it.

Hardly the attitude of "Let's figure out what happened to it, and make it better." They very proudly show the pile off, saying, "Look, we don't re-use any of this, it all get melted down!"

Until very recently, no one at either factory was qualified to FLY any of their engines, and the very idea of doing that appalled them, repelled them. Until very recently, NO ONE at either factory had ever seen an engine monitor, much less used one. Bill Ross, the honcho at CMI has taken our course, and liked it so well he subsequently sent four more CMI employees. All have had their eyes opened, but when they go back, they run into the same bilzzard of misinformation and little gets done. That was last year, and there HAS been some progress. Not enough, but some.

Put yourself in CMI's shoes. They have produced what, a thousand different models of engines, with a manual for each? As they become dimly aware that their manuals have errors in them, only the most egregious errors get revised, because they simply don't have the manpower.

The manuals you're looking at are 50 years old! I say that because they take the old language from the old manuals, and blend it in with the text that goes with the new, often badly, same old text, year after year, decade after decade. I refer to the "How to operate," and not the LIMITATIONS, those are pretty good.

NO MENTION of MODERN engine monitors! We've had 'em for 30 years and more, and neither of the engine factories even mention them, much less tell you what to do with them! THEY DO NOT KNOW.

"Not invented here" and "We've done fine without 'em for 100 years."

Not their job. Their job is to turn out engines that pass the FAA required 150 hours on the test stand at full power, near the CHT redline. Then ship 'em out.


John Deakin
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Old 25th Apr 2014, 21:00
  #158 (permalink)  
 
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John Deakin, SFA is an Australianism meaning 'Sweet f##k All'.
Err, actually, it's a British expression "sweet Fanny Adams" or Sweet Fanny Ann"
It is , of course, also taken to mean the same as the convicts translated it.
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Old 25th Apr 2014, 21:01
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Now if the airfraft is to be flying above an altitude that is going to get into this so called super cooled fuel range then it's going to be turbo charge. Now also the heat is transferred now remember that the nozzle is brass and the cly head temp will be around 300 deg or so and the upper deck line is pumping air into the nozzle ( pre intercooler) and remember why we use inter coolers and remember what happens when you compess a gas and it already picked up heat energy from the Edp as it passes that then the diverter valve you still going to say that the fuel is going to be super cooled.

Now we still don't know why these after market heads are failing.

Cheers
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Old 25th Apr 2014, 21:03
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Yeah convicts ha ha how dumb where them dills sending us out here. Was 20 deg C hers yesterday morning and I was looking for a jumper.

Pmsl
Cheers
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