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-   -   Air Cadets grounded? (https://www.pprune.org/military-aviation/538497-air-cadets-grounded.html)

Olympia 463 14th Jan 2018 08:18

Well, look on the bright side. What seems to have been an attempt to close the ATC down has only been partially successful. The remaining Vikings if course must have an out of service date. A plan needs to be in place well in advance of that to replace them. Anyone have a handle on how that might be going? And I think the 4000 postings have kept this scandal in the public eye, without them the ATC might well have just folded up.

Chugalug2 14th Jan 2018 10:32

EA:-

Why is it that the cover up has been so well executed ?
Because the MOD is simultaneously; the accused, the judge, and the jury of its own case, and because many professional aviators (ie many members who post on this very forum) don't understand the difference between serviceability and airworthiness, and can't be bothered to discover it.

In that respect I again highly recommend David Hill's excellent book, Their Greatest Disgrace. In telling the tale of the deaths of the 29 occupants of Chinook ZD576 on the Mull of Kintyre in 1994, he explains that it was grossly unairworthy, why it was grossly unairworthy, why that unairworthiness was not limited to that aircraft or fleet but spread like a canker throughout UK military aviation which it infects to this day, who caused it, and how they have been protected by a cover up by the RAF Star Chamber ever since. The answer to your question is in the book, EA.


cats_five 14th Jan 2018 11:27


Originally Posted by Olympia 463 (Post 10019177)
Well, look on the bright side. What seems to have been an attempt to close the ATC down has only been partially successful. The remaining Vikings if course must have an out of service date. A plan needs to be in place well in advance of that to replace them. Anyone have a handle on how that might be going? And I think the 4000 postings have kept this scandal in the public eye, without them the ATC might well have just folded up.

Unless there is something unusual about the Vikings or their airworthiness regime they have many years of life before relifing. K21s come with a 12,000 hour life which can be extended at least once by 6,000 hours, and I've not heard that grob 103s are substantially different.

Engines 14th Jan 2018 14:51

Cats,

I'd like to respond to your last post if I may. There IS something unusual about the Vikings and their airworthiness regime.

First, they have been operated at increased weights, with a series of modifications that the original designers have very probably not underwritten.
Second, they have not been properly serviced or repaired, and documentation essential to any statement of airworthiness has been inadvertently destroyed.
Third, the organisation responsible for their continuing airworthiness was found to be incapable of carrying out its statutory duties.

They have been badly taken care of, to the point where they posed an intolerable Risk to Life to schoolchildren. I'd say that's a bit unusual. The really, really, big concern has to be this - IS it unusual for the RAF?

Answers on an airworthiness audit survey form, please.

Best Regards as ever to all those putting things right so that the kids can fly safely.

Engines

cats_five 14th Jan 2018 15:55


Originally Posted by Engines (Post 10019474)
Cats,

I'd like to respond to your last post if I may. There IS something unusual about the Vikings and their airworthiness regime.

First, they have been operated at increased weights, with a series of modifications that the original designers have very probably not underwritten.
Second, they have not been properly serviced or repaired, and documentation to any statement of airworthiness has been inadvertently destroyed.
Third, the organisation responsible for their continuing airworthiness was found to be incapable of carrying out its statutory duties.

They have been badly taken care of, to the point where they posed an intolerable Risk to Life to schoolchildren. I'd say that's a bit unusual. The really, really, big concern has to be this - IS it unusual for the RAF?

Answers on an airworthiness audit survey form, please.

Best Regards as ever to all those putting things right so that the kids can fly safely.

Engines

Many BGA gliders are operated at increased weights - the BGA weight concession - I've no idea by how much it was increased for the Vikings, but if it was as per the BGA concession I can't see that of itself it's a problem. The manual says the maximum weight in either seat is 110kg with a maximum flying weight of 580kg, of which the load is no more than 36%. The BGA non-aerobatic weight concession is 597kg - +3%.

I understand they have not been properly looked after etc., but after Southern Sailplanes have inspected each glider I would hope they have ironed out both any physical problems (removed unapproved mods, re-repaired undocumented repairs etc.), ensured all SBs and ADs are complied with and of course sorted the paperwork.

My big concern is future airworthiness. In the state they leave SS they should be good for the original number of hours. And as you point out, if the RAF cannot maintain a very simple airframe, what is happening with the more complicated stuff? Or is the maintenance of these gliders a purely ATC issue?

92125 14th Jan 2018 19:23


Originally Posted by cats_five (Post 10019321)
Unless there is something unusual about the Vikings or their airworthiness regime they have many years of life before relifing. K21s come with a 12,000 hour life which can be extended at least once by 6,000 hours, and I've not heard that grob 103s are substantially different.

The Vikings are lifed at 27,000 launches, not hours. Don't ask the logic.

cats_five 15th Jan 2018 05:31


Originally Posted by 92125 (Post 10019726)
The Vikings are lifed at 27,000 launches, not hours. Don't ask the logic.

No relifing? It's a normal process for most modern (as in not wood) glider types and is basically a very detailed inspection of parts which aren't normally inspected.

EnigmAviation 15th Jan 2018 10:01

The "cover up" strategy
 

and documentation essential to any statement of airworthiness has been inadvertently destroyed





Or could we substitute another word for inadvertently .............like deliberately ???? If evidence tends to prove negligence, then far easier to say it's been destroyed inadvertently ! I think a lot more people know a lot more about the paper trail.............. people at all levels who were involved in repair and maintenance in both the RAF and the latterly appointed contractors, should be required to be interviewed formally and under caution.


( There now follows an excerpt from "Yes Minister" - Q - "what shall we say about the missing maintenance records etc ????" - A - "Just say they were destroyed inadvertently - old Joe our cleaner, is very short sighted, and a bit deaf, and when he was cleaning out our filing room, he overheard one of the fitters saying "he'd got piles" , and thought he'd been told to get rid of the Files ! " - reply by Questioner "that sounds a good enough , the Minister will run along with that and we can just say inadvertently" )


In similar "modus operandi" , most of the former locally held VGS data on VGS performance have similarly been destroyed - or to be accurate......have been sent to waste dump or recycling in a skip on the orders of Pippa. Why ? well some would say it is no great shakes, but if we are to substantiate pre-2014 "pause" performance of VGS activity, with the now somewhat stumbling and terribly poor performance we witness in 2018, we no longer have official data on hand, unless some people have failed to put everything in a skip !!


I've just been looking back and in 2001 we had 77 Viking T Mk1, and 55 Vigilant T Mk 1. The RAF under the direction of Pippa, will attempt to "recover" 15 Vigilant, of which 6 are allegedly recovered thus far, ( 2 @ RAF Topcliffe and 4 @ ACCGS RAF Syerston) with the added rider that only 1 is currently flying, and that itself is restricted to Circuits only. Thus a reduction of 72 % operational capacity on Vigilant alone, using the 15 allegedly recovered; if we recover and use a lot less than 15, then it's even more dramatic loss of capacity.


As a taxpayer, I'd like the Defence Ministry to tell us all:-
  1. The costs of recovery per airframe of the Vigilant T Mk 1
  2. The sum spent thus far on the recovered aircraft
  3. Where are the remaining (up to 40) airframes
  4. What is currently being done to at least protect them from deterioration
  5. What is being done with the remainder - sale by tender, sale by contract agreement - price per airframe realised or target price
  6. What would be the market value of each non-recovered Vigilant airframe if sold in the open market.
This is information that we, as taxpayers should be told. My understanding is that there is a "deal" whereby the original manufacturer takes the remainder back at zero cost in return for "recovery" work done on the "up to fifteen" A/C. They will then refit, to a Mk2 standard incl new engine and avionics/panel etc and sell to another EU Air Force for a not small sum.


Should we also know the economics of this ? Public information Disclosure Act ?? I think so.


I'm not familiar with the ACTUAL recovered number or planned recovered numbers for Viking T Mk 1, but suffice to say, there are substantially less numbers operating at this moment, and probably for some considerable time to come with the channel of "recovery" being limited to 1 contractor.


I think that it's hardly surprising that Official Cadet membership figures show a marked drop, as the Part task trainers,( PTT's) and the very odd "jolly" for 25mins in an AEF Tutor or at a one off jolly in another RAF Aerospace camp are absolutely nothing compared to the huge numbers of Cadets who received partial training or training to solo standard under the pre-2014 regime.


I understand that Pippa is set to depart this year in August - and may be heading to or linked with ..............the following.........announcement.........


"A £15m state-of-the-art Aviation Academy is set to open at RAF Syerston in Nottinghamshire in 2019 in a joint venture between the RAF Air Cadets and Aviation Skills Partnership"


It may well be that "managed failure" of Air Cadet VGS activity is a part of the plan for the future, masterminded by ....................well I couldn't possibly say! Even Ministers are prevented from immediately taking posts in the companies that they have held to account in their HMG role, not so in Defence Circles.

Aggamemnon 15th Jan 2018 10:19

Apologies if this has been posted already in this thread and I've missed it, but some figures are available from an answer to a written question from an MP. Air Force: Cadets:Written question - 7851 - UK Parliament

In summary, since 2013 ~90% of instructors have lost qualifications (560 prior to the 'pause' and 61 now), and the number of cadets awarded wings in 2017 is ~6% of the number awarded in 2013 (741 vs 11,748).

Tingger 15th Jan 2018 10:20

When did "pippa" order the destruction of any historic performance data? If so he's forgotten to tell many of the VGSs this and to remove or remove the central stats on their own sharepoint site 🤔

Cows getting bigger 15th Jan 2018 11:24

Just out of interest, is he called Pippa because of his beautifully formed rear end? :)

tucumseh 15th Jan 2018 11:54

Out of fairness to said officer, the practice of destroying embarrassing evidence long pre-dates his tenure. The RAF tried it on Mull of Kintyre once the campaign really kicked off in about 2000 (the FoI Act being a major factor) but forgot that MoD(PE) had control of most of airworthiness audit trail prior to April 1999; and those with delegation were told to keep copies of everything they signed, even into retirement. (This doesn't sit well with the Official Secrets Act, but show me a prosecution. MoD won't go there. And Des Browne granted immunity). So, when the Air Staffs and their bagmen denied the very existence of these documents, both to Lord Philip and the media, the former was delighted to receive copies from former PE staff. And quickly took to asking them first, not MoD. Even then, MoD continued to deny their existence, lying to bereaved families. That is not one lowly Gp Capt. That is a directive from God, and (e.g.) DE&S's Secretariat is charged with protecting those who lie - knowing he is protected.

Rest assured, there is sufficient evidence of wrongdoing. First and foremost, CAS's admission that there was no safety case, so by definition a series of ACASs made false record. This is nothing new - Chinook, Hercules, Nimrod, Sea King, Hawk - the list is only constrained by the aircraft types we have. It is therefore unfair to blame one person; but that is MoD's wont, witness the character assassination of Gp Capt Baber in the Nimrod Review. In fact, he deserved some praise for letting a safety case task, as he'd inherited the product of a policy not to waste money on such things.

One view I take in all this is that ACAS became the first DG/MAA in 2010. He would have immediately released (if not told already by Haddon-Cave) that most of the RTSs (the Master Airworthiness Reference) he signed were invalid. Including gliders. Why did it take four more years, and require his successor to step in? There may be a very good reason, but demonstrably the failures persisted in that period, and more people died. I'm afraid we see this too often. Bury the bad news until the perpetrator is retired, then spin the problem as something else entirely and blame a junior officer or civilian. Yes, the Gp Capt took part, but he's a very minor player.

Chugalug2 15th Jan 2018 12:30

Good post tuc, thank you. This scandal extends to the highest reaches of the RAF's food chain, and to pin it on relative juniors would simply serve the purposes of the Star Chamber's cover up.

The RAF has to grasp this nettle and stop the cover up so that proper airworthiness reform can begin, in order to avoid further airworthiness associated accidents and needless deaths. It is a fundamental requirement of any Air Force that its aircraft are airworthy. If that costs the reputations and trinkets of a few old men, then so be it.

Onceapilot 15th Jan 2018 13:24


Originally Posted by Aggamemnon (Post 10020229)
Apologies if this has been posted already in this thread and I've missed it, but some figures are available from an answer to a written question from an MP.

In summary, since 2013 ~90% of instructors have lost qualifications (560 prior to the 'pause' and 61 now), and the number of cadets awarded wings in 2017 is ~6% of the number awarded in 2013 (741 vs 11,748).

Thank you for that post Agg. It makes sad reading. Coupled with the line from Enigm...
"A £15m state-of-the-art Aviation Academy is set to open at RAF Syerston in Nottinghamshire in 2019 in a joint venture between the RAF Air Cadets and Aviation Skills Partnership".
Well, it all sounds as though a considerable amount of public money has been wasted. Where is the accountability? All in all, I cannot believe this amazing Air Cadets saga and, it appears that the whole debacle might have been contrived! :yuk:

OAP

Arclite01 15th Jan 2018 13:42

Post #4010

The written reply is a classic example of hiding the numbers behind the statistics. The wrong question was asked and therefore the wrong answer is given.

The question should have been:
  1. How many Cadets were part trained (before/after the 'pause') ?
  2. How many were trained to full solo standard (before/after the 'pause') ?
  3. How many were trained to Advanced status (before after the 'pause') ?
  4. How many were trained at ACCGS before/after the 'pause') ?
  5. How many were trained at VGS before/after the 'pause') ?
  6. How many VGS instructors have regained their quals since the 'pause' ?
  7. How many VGS instructors held quals before the 'pause' ?
  8. How many VGS instructors held Vigilant Quals before the 'pause' ?
  9. How many VGS instructors hold Vigilant Quals now ?
  10. How many VGS instructors held Viking Quals before the 'pause' ?
  11. How many VGS instructors hold Viking Quals now ?

I suspect the figures given in the written reply are wanton distortions of the numbers.

For sure the number of part trained to full solo trained is probably now 98/2 rather than a previous split of more like 55/45

For sure the number of VGS instructors to ACCGS instructors is way down again probably now 15/85 rather than 95/5

In other words the ACCGS figures are skewing the whole picture. The written reply suggests everything is fine. The reality totally different.

The people asking the questions don't know what questions to ask.......... ergo we are not comparing apples with apples.........

Arc

cats_five 15th Jan 2018 14:31


Originally Posted by EnigmAviation (Post 10020205)
<snip>


It may well be that "managed failure" of Air Cadet VGS activity is a part of the plan for the future, masterminded by ....................well I couldn't possibly say! Even Ministers are prevented from immediately taking posts in the companies that they have held to account in their HMG role, not so in Defence Circles.

In general I prefer the cock-up theory.

PS
I don't think you also can't get valid after the pause figures until the pause has been over for a year or more, and until all the airframes that are going to be put back in service are in service, the pause isn't finished.

tucumseh 15th Jan 2018 15:05


In general I prefer the cock-up theory.
Haddon-Cave spent 170-odd pages ripping MoD a new one over an invalid safety case. Then Flt Lt Cunningham was killed, and the SI couldn't find a safety case. Five years after H-C, 11 years after ASaC, 20 years after MoK, the gliders don't have one either and are grounded. That's not a ****-up. There is a conscious decision in there, a controlling influence. And it's not Gp Capt P. Ask him if he thinks there should be a safety case. I put my house on him saying yes. You must look at those who are happy to say NO, in writing, and who brief Ministers against those who prefer to meet legal obligations. As someone mentioned, there's a book naming names, and it specifically states that only 2 Stars or above are named, and only then if it can demonstrated they were advised of the failings. There's a reason MoD cleared it for publication. The truth.

Engines 15th Jan 2018 17:28

Perhaps I can try to summarise the extent of the scandal in as few words as possible.

What Happened:

A substantial fleet of RAF aircraft (the world's largest fleet of military gliders) was flown while non-airworthy. This led to schoolchildren being placed at an unacceptably high Risk to Life (RtL). Most of the fleet has now had to be scrapped while a large amount of money has had to be spent getting the remainder of the fleet back in the air

Why It Happened:

A series of SYSTEMIC (sorry for the caps there, but deserved) failures across the RAF's airworthiness management systems. These are not new - they are repeats of failures that the RAF was warned about, failed to prevent, and which led directly to a number of fatal accidents. Now they have happened again.

Failures happened in the area of 'type airworthiness'. The aircraft were not correctly procured (a fleet replacement should never have been permitted out of an in-year underspend) and the required certification and support arrangements were apparently not put in place. A safety case was not maintained. CAS himself admitted that the gliders 'could not continue without a safety case'.

Failures happened in the area of what is now called 'continuing airworthiness'. Servicing contracts were not properly supervised. Quality control systems were ineffective. Poor practice was allowed to occur. Document control was deficient, leading to loss of vital evidence of airworthiness. Configuration control was lost, both aircraft and documents. The RAF 's repeated reorganisations of the gliding chain of command after 2010 introduced precisely the hazardous 'organisational churn' that Haddon-Cave exposed in 2009.

Although the fleet was grounded in early 2014, it is clear that nobody in the RAF had any grasp of the scale of the problem. Their initial attempts to recover the fleet were a shambles for over 15 months. The MAA had to issue a letter to OC2FTS in September 2015 telling him to get his CAMO act together, while pointing out potential increases in RtL. Even this didn't prevent him failing his next CAMO audit at the end of that year. Even after this, milestones have come and gone.

Why It's Not Made the Mainstream Press:

Mainly, the public's lack of interest in defence matters, which means the media don't attach much importance to such stories. However, this has been exploited by the RAF, who have carried out a textbook example of a 'cover up', namely:

1. Get a Minister out in front to take the flak, referring to the 'MoD' and not the 'RAF'
2. Get a retired RAF senior officer to put up a smokescreen by complaining about 'inaccurate reporting' when that hadn't happened
3. Give the Minister downright false statements to sign and send to MPs and members of the Lords who were asking questions
4. Limit their statements about airworthiness to mention of 'challenges', 'concerns', and 'loss of confidence'.

I'm going to go 'off line' now for a while - i think i've bored the good PPrune audience enough.

Best regards as ever to those good RAF engineers who, hopefully, are now being listened to

Engines

Mechta 15th Jan 2018 17:36


Originally Posted by 92125 (Post 10019726)
The Vikings are lifed at 27,000 launches, not hours. Don't ask the logic.

A typical Viking flight is about six minutes. Significant loads on the airframe come from the top of the winch launch, and landing and retrieve on rough ground. Soaring flight on the occasions that it occurs is unlikely to impose large loads, so basing the life on the number of launches is more meaningful.

92125 15th Jan 2018 19:39

I beg to differ. Every other glider operates on an hours limit.

There are K21s in the UK - living identical 'up-around-down' existences as the Air Cadet Vikings - which are running north of 12,000 hours. There are Twin II Acros with north of 6,000 hours.

With a life limit of 27,000 launches, the Vikings will be completely life-expired at around 2,700 hours. Identical civilian examples won't even be ready for their first life extension at that point. Indeed the relevant TN from Grob explicitly includes the Viking serial numbers in its life extension to 12,000 hours. Yet somehow they have had a completely nonsensical maximum number of launches imposed on them.

The life extension work is not especially onerous, but is a fairly involved process of cutting holes in things, replacing things inside the hole, then making the hole disappear. Work that could probably be very well undertaken during a recovery at a glider repair facility. Alas the RAF evidently do not trust the manufacturer of their aircraft and, with no life extension programme forthcoming from the Viking TC holder, they are probably returning to service with surprisingly little life left. (RAF-imposed life, that is. The gliders will be good for decades to come in the real world).



Originally Posted by Mechta (Post 10020668)
A typical Viking flight is about six minutes. Significant loads on the airframe come from the top of the winch launch, and landing and retrieve on rough ground. Soaring flight on the occasions that it occurs is unlikely to impose large loads, so basing the life on the number of launches is more meaningful.


cats_five 16th Jan 2018 05:19


Originally Posted by Mechta (Post 10020668)
A typical Viking flight is about six minutes. Significant loads on the airframe come from the top of the winch launch, and landing and retrieve on rough ground. Soaring flight on the occasions that it occurs is unlikely to impose large loads, so basing the life on the number of launches is more meaningful.

Stress at the top of the launch is only significant if either a weak link is not used, or the wrong one is used e.g. black instead of brown.

Gliders are built to be operated from grass airfields which by their nature are not that smooth. A retrieve on exceedingly rough ground won't cause undue stress, neither will landing unless repeatedly on a surface that shakes the fillings out of P1 in the back seat, over the wheel.

As above, this model of glider in civilian clubs would have decades of useful life ahead given the relifing schedules available.

This leaves me even more convinced that part of the Southern Sailplanes operation should have been to transition them to the G-register and back onto the normal Grob maintenance schedules. Gliders flying with heavier weight limits retain them on transition, at least BGA ones do.

POBJOY 16th Jan 2018 08:20

Serco 1 Viking
 
I note that 'SERCO' have only recovered I Viking. However it appears that this machine is now overweight by some 20+KG and no one is quite sure how this fits in with it being fit for purpose.
Why am I not surprised by this !!! and that the machines 'recovered' by SS (who know what they are doing) are ok.
If I was 'involved' with deciding how to organise the future ATC glider fleet I know what company I would be seeking advice from.
I always remember the images of the Syerston 'workshop' at the start of all this; and made the comment it was not a workshop at all more like a showroom.
That should have rung some warning bells somewhere if there was anyone at the top that had ANY IDEA what was 'SUPPOSED' to be going on. There is no point in having 'Ranks' involved in running an organisation if they do not understand the basics of what is required from both an operational and technical stance.

cats_five 16th Jan 2018 14:14


Originally Posted by POBJOY (Post 10021174)
I note that 'SERCO' have only recovered I Viking. However it appears that this machine is now overweight by some 20+KG and no one is quite sure how this fits in with it being fit for purpose.
Why am I not surprised by this !!! and that the machines 'recovered' by SS (who know what they are doing) are ok.
If I was 'involved' with deciding how to organise the future ATC glider fleet I know what company I would be seeking advice from.
I always remember the images of the Syerston 'workshop' at the start of all this; and made the comment it was not a workshop at all more like a showroom.
That should have rung some warning bells somewhere if there was anyone at the top that had ANY IDEA what was 'SUPPOSED' to be going on. There is no point in having 'Ranks' involved in running an organisation if they do not understand the basics of what is required from both an operational and technical stance.



I guess SS can fix what is wrong with the overweight Viking, suspect by removing and redoing a number of repairs.


Did the ranks have any idea they didn't know what they should be doing? Including any involved in civilian gliding as well?

Arclite01 16th Jan 2018 14:27

Is the overweight Viking recovered by SERCO Tail No 501 does anyone know ??

Arc

Mechta 16th Jan 2018 15:36


Originally Posted by Arclite01 (Post 10021517)
Is the overweight Viking recovered by SERCO Tail No 501 does anyone know ??

Arc

Most unlikely as it appears to be one that was previously damaged, subsequently repaired and put on the civilian register (probably by Tim Dews, given the reg, and his involvement with Grobs):

Demobbed - Out of Service British Military Aircraft

Arclite01 17th Jan 2018 13:50

Thanks Mechta

I know for a fact that that aircraft was 'odd' (one of my earlier posts refers)

Arc

POBJOY 17th Jan 2018 21:47

Repaired weight !!
 
I also recall a Viking that had been repaired but had 'grown' during the process to the point that the tail dolly would not fit.
I am not suggesting that a weight/growth situation would make the machine a Cadet killer, but it rather suggests a lack of capability/competence in the servicing system. There was no excuse for all this in the case of the ATC going from the fretwork fighters to all glass. By the time the fleet came into service there were thousands of glass ships flying all over the world, and an excellent level of expertise within both industry and users. The level of technical and performance enhancing design means only reputable servicing/repair companies survive in a market where customers expect their machines to be 'as new' after an incident. The level of skill required in glass repairs means manufacturers only approve companies/people that show absolute 'fit for purpose' ability. It seems incredible that a major user of a GRP fleet did not have the ability to oversee its ongoing serviceability.

cats_five 18th Jan 2018 05:50


Originally Posted by POBJOY (Post 10022912)
I also recall a Viking that had been repaired but had 'grown' during the process to the point that the tail dolly would not fit.
I am not suggesting that a weight/growth situation would make the machine a Cadet killer, but it rather suggests a lack of capability/competence in the servicing system.

There was no excuse for all this in the case of the ATC going from the fretwork fighters to all glass. By the time the fleet came into service there were thousands of glass ships flying all over the world, and an excellent level of expertise within both industry and users.

The level of technical and performance enhancing design means only reputable servicing/repair companies survive in a market where customers expect their machines to be 'as new' after an incident. The level of skill required in glass repairs means manufacturers only approve companies/people that show absolute 'fit for purpose' ability.

It seems incredible that a major user of a GRP fleet did not have the ability to oversee its ongoing serviceability.

If all that extra weight came behind the wheel the CoG would have moved backwards. If it went past the aft limit that is decidedly dangerous as the glider spins more easily and is harder to recover. That can be both a Cadet killer and a P1 killer.

There is often no problem for a suitably skilled shop to repair a broken tail boom retaining the original external dimensions whist staying within maximum weight and keeping the CoG where it should be. If it can't be done the glider should be written off. The guys who work in the 'suitably skilled shops' have a pile of tickets which say what sort of repairs they are allowed to do, and in the UK the BGA oversees training & licencing of inspectors.

BTW the one time I was at Tim Dews workshop there was a K21 having the tailboom repaired after breaking it.

EnigmAviation 18th Jan 2018 08:56

POBJOY recollections
 

I also recall a Viking that had been repaired but had 'grown' during the process to the point that the tail dolly would not fit.
Yes, I've flown that one a few times , it was a "tail plane removal specialist" aka plonkers ( yes, there were the odd ones !) that must have crashed it, and yes it did have a large outside diameter rear fuselage requiring a "one off" special tail dolly. Another of my nine lives used up then flying something repaired with a Holts Fibreglass repair kit from Halfords !:)

Olympia 463 18th Jan 2018 09:15

All of the above points to the folly of buying these glass ships which if not 'fragile' are hard to restore to original condition when broken. To have to write off a glider costing tens of thousands because the tail boom cannot be fixed is ridiculous.

Hands up any one who has seen this kind of nonsense with a K13 or equivalent (if so name your two seater). I've never even seen a K13 with a broken off tail.

Seems I have come full circle on this thread.

squawking 7700 18th Jan 2018 10:30

I've seen a K8 with a banana fuz, so it can be done.

Try finding people these days who can weld to aircraft spec, scarf joint and re-cover in some old linen - there's far more people in the world of commercial glider repairs that are familiar with glass, resin and carbon than there are with old sticks and fabric.

cats_five 18th Jan 2018 10:39


Originally Posted by Olympia 463 (Post 10023295)
All of the above points to the folly of buying these glass ships which if not 'fragile' are hard to restore to original condition when broken. To have to write off a glider costing tens of thousands because the tail boom cannot be fixed is ridiculous.

Hands up any one who has seen this kind of nonsense with a K13 or equivalent (if so name your two seater). I've never even seen a K13 with a broken off tail.

Seems I have come full circle on this thread.



Glass ships are not especially fragile, and there is normally no problem restoring to original condition as long as you know what you are doing and follow a suitable repair schedule. Exactly the same applies to a K13 (or any other glider) - if you have damage the repair has to be done correctly. Of course the insurer might decide that the cost of the repair is too great compared to the hull value.


The K21 I saw that needed the tailboom rejoining was the victim of a two instructor flight that went wrong (who has control?) resulting in a very bad field landing.


With a K13 it can be bent, and I cannot imagine there are not limits for how bent is acceptable. Possibly they can be straightened, but possibly not.


However I suspect that K13 production had ceased by the time the Viking procurement was underway, and it's just as well as they might well now be being consigned to the scrap heap with potential glue problems in the wings.

92125 18th Jan 2018 11:14

Come full circle or are going round in circles?

There is nothing...nothing difficult about repairing a glassfibre aircraft. It is cloth and resin. Repairing it so the repair is invisible...no more technically difficult but requires craftsmanship, just like with any hands-on job.

Have you ever worked on a GRP glider?

I mentioned before that I’ve watched a few guys repair a rather large hole in an ASW19 wing (it hit a fence post on landing) overnight, on the grid for the next day’s race at 7am the next morning. They knew what they were doing. Why would you let anyone else other than someone who knows what they are doing repair an aircraft anyway? There is NO shortage of excellent GRP repair facilities in the UK.

Alas Syerston is not one of them.





Originally Posted by Olympia 463 (Post 10023295)
All of the above points to the folly of buying these glass ships which if not 'fragile' are hard to restore to original condition when broken. To have to write off a glider costing tens of thousands because the tail boom cannot be fixed is ridiculous.

Hands up any one who has seen this kind of nonsense with a K13 or equivalent (if so name your two seater). I've never even seen a K13 with a broken off tail.

Seems I have come full circle on this thread.


cats_five 18th Jan 2018 11:45


Originally Posted by 92125 (Post 10023430)
Come full circle or are going round in circles?

There is nothing...nothing difficult about repairing a glassfibre aircraft. It is cloth and resin. Repairing it so the repair is invisible...no more technically difficult but requires craftsmanship, just like with any hands-on job.

Have you ever worked on a GRP glider?

I mentioned before that I’ve watched a few guys repair a rather large hole in an ASW19 wing (it hit a fence post on landing) overnight, on the grid for the next day’s race at 7am the next morning. They knew what they were doing. Why would you let anyone else other than someone who knows what they are doing repair an aircraft anyway? There is NO shortage of excellent GRP repair facilities in the UK.

Alas Syerston is not one of them.



I agree with all of this. The only problem is that market forces being what they are there isn't much slack to suddenly look after an additional 60 (or whatever the number is) gliders, and that would be the case whatever type they are.

<Edit>
PS
I also think they would be in the same pickle if they had had K13s or any other glider type including T21 & T31.

tucumseh 18th Jan 2018 13:27

92125


There is nothing...nothing difficult about repairing a glassfibre aircraft. It is cloth and resin. Repairing it so the repair is invisible...no more technically difficult but requires craftsmanship, just like with any hands-on job.
Well said. It is decades ago, and applied to radomes rather than today's techniques on gliders, but semi-skilled labourers did this work in our Fabric Shop. And very well too. In this context 'semi' meant being fully-trained on a quite narrow range of jobs. But, MoD has sold off most of these workshops - certainly all of the ones I worked at - and has lost the expertise. This matters little at shop floor level, as it can be contracted out. Where MoD completely misses the point is that these workshops were the recruiting grounds for Engineering Authorities, Requirements Managers, Risk Managers, etc., and ultimately Project Managers. Today, there are very few in DE&S who have this background, and without that you cannot recognise the risks. How many in the Project Team (or MAA) have the necessary training? MoD dug this hole long ago.

Olympia 463 18th Jan 2018 15:28

OK, so there is no problem fixing busted glass ships. I reserve my judgement on that point though.

Why is it necessary to have a glider costing megabucks which is required only to do circuits? Albeit 6 minute circuits, as opposed to the T31 which usually did about 4 mins. That's a lot of money for two minutes extra in the air. How do you justify that to the taxpayer? Will pupils go solo in two thirds of the time in a Viking? I doubt it.


The ATC is not a gliding club where the solo pilots expect to be taught thermal and ridge soaring and field landings so that they can go on cross countries. Once a Cadet has had his three solos that's it for 90% of them I guess. They never fly solo again. Why not just go back to the good old T31 which was cheap as chips to make and repair? We all know that the really tricky bit of flying is landing. You would agree I think that landing a K13 is a probably lot easier than a Viking, and therefore can be taught more quickly.

I maintain that the whole idea of how flying should operate in the ATC needs a root and branch review. What exactly are you trying to do?

cats_five 18th Jan 2018 16:21

The T31 is tiny - I've been in one and I only just fitted in. I'm under 5'6". If a Cadet flight can be two strapping people weighing almost 100kg each with parachute then a T31 isn't the ship to use.

I've flown a K13 and a Grob similar to a Viking, as I learnt on glass I found the Viking easier to land.

If you are worrying about broken ships you should be worrying about crashworthiness and all the glass ships knock spots of the older ones in that respect.



And if you can bear to read back through the thread someone, sometime posted that a T31 (& presumably T21) wouldn't be a cheap ship to make these days.

92125 18th Jan 2018 16:30

I appreciate that much of your Gliding was in the wood and fabric days, and no, there is nothing wrong with such aircraft. However time has simply moved on. Nobody is going to build a T31 these days, to suggest otherwise is madness. I’m not disputing that they were perfectly competent at doing the job that they were required to do, but times have changed and technology has moved on. Should we have just stopped at the making hops on the Primary?

Grob Twin IIs are not expensive aircraft. A reasonable one on the second-hand market would set you back maybe £30-40k. Adjust that figure as necessary if you want to make them into a military aircraft.

Neither are they difficult to fly. Yes, in a K13 everything might happen 5-10kts slower, but they are very competent basic trainers with no vices. In fact it is far more forgiving of sloppy handling than the K13.



Originally Posted by Olympia 463 (Post 10023712)
Why is it necessary to have a glider costing megabucks which is required only to do circuits? Albeit 6 minute circuits, as opposed to the T31 which usually did about 4 mins. That's a lot of money for two minutes extra in the air. How do you justify that to the taxpayer? Will pupils go solo in two thirds of the time in a Viking? I doubt it.


The ATC is not a gliding club where the solo pilots expect to be taught thermal and ridge soaring and field landings so that they can go on cross countries. Once a Cadet has had his three solos that's it for 90% of them I guess. They never fly solo again. Why not just go back to the good old T31 which was cheap as chips to make and repair? We all know that the really tricky bit of flying is landing. You would agree I think that landing a K13 is a probably lot easier than a Viking, and therefore can be taught more quickly.


cats_five 18th Jan 2018 16:46


Originally Posted by 92125 (Post 10023786)
<snip>

Grob Twin IIs are not expensive aircraft. A reasonable one on the second-hand market would set you back maybe £30-40k. Adjust that figure as necessary if you want to make them into a military aircraft.
<snip>

Why on earth would a basic simple glider need mods for the military? Machine guns? Ejection seats? Or is it simply a gold roundel stuck to the side of the glider?

92125 18th Jan 2018 18:36

Ask their airships, they made it happen. I’m none the wiser.


Originally Posted by cats_five (Post 10023799)
Why on earth would a basic simple glider need mods for the military? Machine guns? Ejection seats? Or is it simply a gold roundel stuck to the side of the glider?



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