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USAF Fund B-52 Engine Replacement

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USAF Fund B-52 Engine Replacement

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Old 26th Jul 2021, 18:13
  #141 (permalink)  
 
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Originally Posted by Davef68
Presumably the theory is that it's easier to incorporate smaller engines into the existing nacelles than looking at changing the nacelles as well.
The nacelles are going to be all new (and most probably the struts). Modern fan-jet engines are much larger in diameter and tend to be significantly heavier due to the big fans and improved engine failure containment criteria.
As I understand it, there were two major issues with going with 4 big(ger) engines - ground clearance and (this from Ken V way back in this thread) maintaining the ability to carry/drop munitions from the wings.
Regarding ground clearance, back when we were looking at the RB211 replacement, I suggested perhaps they could get rid of those outrigger gear on the wing tips and incorporated something into the outboard engine nacelles.
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Old 26th Jul 2021, 19:36
  #142 (permalink)  
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Risk reduction…

https://www.forbes.com/sites/lorenth...re-some-risks/


https://www.defensedaily.com/reducin...ram/air-force/
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Old 26th Jul 2021, 19:38
  #143 (permalink)  
 
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Originally Posted by tdracer
Not too sure how much corporate prestige there is in the re-engine of a 1950's bomber - heck most people don't know who makes the engines in the F-22 or B-2.
That being said, the RB211-535 (from the 757) was the leading contender when we were looking at this in the late 1990's - the plan being to replace each two engine pod with a single RB211. Being basically an analog engine (no FADEC) with throttle cables would have made the integration into an analog aircraft somewhat easier.
I believe extensive studies were performed at the time and the complications were more significant than first realised. The reduction in fuel burn over the rest of the life-time of the fleet wasn't enough to justify the risk, even though, as now, the fuel cost savings would essentially, in theory, pay for the upgrade. A non-US solution was also an issue, as usual.
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Old 27th Jul 2021, 17:12
  #144 (permalink)  
 
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Originally Posted by NWSRG
Was there not problems with engine-out performance? 1 lost out of 4 being very different from 1 lost out of 8? Think it was to do with assymetric thrust and control authority? But that could be my imagination!
You are remembering correctly, engine out performance and control authority in such a state was a concern, as were the other issues mentioned above. The 4 big fans did look neat in the renderings and fuel burn calcs however, and seemed "simple" in theory, then came the actual hard work...
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Old 25th Sep 2021, 07:02
  #145 (permalink)  
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Pending the inevitable protests of course…..

https://www.airforcemag.com/rolls-ro...h-2-6-billion/


Rolls-Royce Wins B-52 Re-Engining Program Worth $2.6 Billion

The Air Force has selected Rolls-Royce North America as its contractor for the B-52 Commercial Engine Replacement Program, or CERP, which will supply new F130 powerplants for all 76 of Air Force Global Strike Command’s B-52H bombers, the Pentagon announced Sep. 24. If all options are exercised, the work is worth $2.6 billion.

The F130 engine is flying on the C-37 transport and E-11 BACN (Battlefield Airborne Communications Node) aircraft. The first part of the indefinite quantity-indefinite delivery contract is worth $500.9 million. The contract calls for Rolls to supply 608 engines, to equip 76 B-52s with eight engines each, with manufacture and installation to be completed by Sept. 23, 2038. Rolls said the actual number of powerplants, including spares, is 650.

The Air Force did not say when the installs will begin. The engines will be built at Rolls’s Indianapolis, Ind., facilities, where the company said it has invested $600 million in an “advanced manufacturing campus.” The work will require 150 new hires, the company said. The contract value is substantially below initial estimates, which ran as much as $10 billion for the CERP……
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Old 25th Sep 2021, 07:18
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Originally Posted by ORAC
The Air Force did not say when the installs will begin. The engines will be built at Rolls’s Indianapolis, Ind., facilities, where the company said it has invested $600 million in an “advanced manufacturing campus.” The work will require 150 new hires, the company said. The contract value is substantially below initial estimates, which ran as much as $10 billion for the CERP……
Rolls Indy was formerly Allison (they offered me a job way back when) - so while the parent company is now British, they are still "American" engines.
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Old 25th Sep 2021, 07:57
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"Not too sure how much corporate prestige there is in the re-engine of a 1950's bomber"

Its the income that is important - especially in the current economic climate for aerospace
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Old 25th Sep 2021, 08:58
  #148 (permalink)  
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Same engine as selected for the MRA-4 Nimrod......
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Old 25th Sep 2021, 10:26
  #149 (permalink)  
 
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Originally Posted by ORAC
Same engine as selected for the MRA-4 Nimrod......
Are you sure? I thought Nimrod was to get RR715!? This one is getting RR725. Same as Gulf 650. Not a bad choice prolly.
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Old 25th Sep 2021, 13:17
  #150 (permalink)  
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Happy to be proved wrong, but I believe it’s just a modified version of the same 710 series, Nimrod just had a modified exhaust.

http://all-aero.com/index.php/compon...ls-royce-br725
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Old 25th Sep 2021, 15:34
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Not a very quick program, "compteted by 23 Sept 2038". Thats less than 5 aircraft a year, and a very precise date.
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Old 25th Sep 2021, 22:02
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If this it it, it seems to fit well.

https://www.thedrive.com/the-war-zon...2-bomber-fleet


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Old 25th Sep 2021, 22:03
  #153 (permalink)  
 
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Originally Posted by dixi188
Not a very quick program, "compteted by 23 Sept 2038". Thats less than 5 aircraft a year, and a very precise date.
That’s still 40 engines per year though.
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Old 25th Sep 2021, 22:36
  #154 (permalink)  
 
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There might be an operational component to the rate as well. How many B-52s can the USAF have down and still meet commitments? Doubt anyone on here can answer that, but have to think it plays into the decision. I know it does at the airlines for equipment change.
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Old 26th Sep 2021, 03:54
  #155 (permalink)  
 
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Originally Posted by henra
Are you sure? I thought Nimrod was to get RR715!? This one is getting RR725. Same as Gulf 650. Not a bad choice prolly.
The problem with it in the Nimrod installation was it was never designed to be installed in a long intake duct and that caused problems, or so i am told by a RR guy.
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Old 26th Sep 2021, 05:35
  #156 (permalink)  
 
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The article also explains that it is easier to slot new engines into the 8 pods than to re-design the 8 distribution systems for hydraulics, air, electrics etc into four.
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Old 26th Sep 2021, 13:56
  #157 (permalink)  
 
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Changing to four engines would require increased rudder authority to deal with the OEI case.
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Old 26th Sep 2021, 14:55
  #158 (permalink)  
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Still have to be redesigned.

IIRC an earlier article covers the fact that each of the new engines will have a generator so, even if the total power isn’t vastly greater, there is more redundancy. However that does mean the entire electric system needs a rethink. The same may hold true for the hydraulics etc.
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Old 26th Sep 2021, 16:06
  #159 (permalink)  
 
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Could be more than that ORAC. The new engine and nacelle was designed with compact VFGs in mind - up to 2 per engine - and managed via an ACPC to regular aircraft power levels. Sentinel had 2 VFGs per engine, for example. So if you predict a future with directed energy weapons an option for 16 generators might have you covered!
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Old 27th Sep 2021, 08:29
  #160 (permalink)  
 
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Originally Posted by ORAC
Nimrod just had a modified exhaust.
BR710N for MRA4 was a marinised version of the engine with significant material changes for the environment and an integrated compressor wash facility. All the magnesium alloy components had to be changed.
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