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More KC-46A woes....

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Old 27th Sep 2016, 10:47
  #521 (permalink)  
 
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Sorry and apologies - I missed that - but the text helps the lazy............

Still - seems a bit optomistic to be asking for more and new tankers when the latest one is just struggling into service and the last one lasted a thousand years (or it feels like it...)
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Old 27th Sep 2016, 18:49
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KenV, do you mean too highly optimized for pax carriage? I had heard that 777's carry a bit of cargo as well ... but the devil is in the details.
Well, 777F is a good freighter and a straight passenger A330 can be made into a tanker. So a freighter door and floor is not my point. I understand (but cannot confirm) that the 777's structure is so highly optimized that adding things like a refueling boom in the tail, fuel bladders in the lower hold, and WARP hardpoints and associated plumbing/wiring would require highly costly redesign/modification. And finally, it would be essentially impossible to harden the FBW flight controls on the 777.

The 767 design was less optimized and had manual fight controls. The A330 design was basically a stretched A300 with new wings and an A320 FBW added on. That A300 fuselage is why the A330 sits nose low on the ground, it has the same nose gear installation as A300 (albeit strengthened) while the main gear are taller which was possible given the new wing. I have no idea how Airbus proposed to harden the FBW system in their A330, assuming they even tried. Since Airbus was willing to propose an airframe with no cargo door and no freight floor contrary to USAF's spec requirement, perhaps they did not include FBW hardening either. I have no idea.

Last edited by KenV; 27th Sep 2016 at 18:59.
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Old 28th Sep 2016, 09:07
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"contrary to USAF's spec requirement"

Ken -was that the initial RFP that Airbus won or the revised RFP designed to gift the contract to Boeing??
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Old 28th Sep 2016, 12:37
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"contrary to USAF's spec requirement...."
Ken -was that the initial RFP that Airbus won....
Yes. That is why Boeing's protest was upheld.

....or the revised RFP designed to gift the contract to Boeing??
Airbus didn't seem to think the follow on RFPs (plural) were "gifts" to Boeing.
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Old 28th Sep 2016, 17:17
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Come on Ken - everyone knows the contest was rigged.............. not that I'm saying the British & French haven't done the same in the past.............
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Old 28th Sep 2016, 18:23
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Come on Ken - everyone knows the contest was rigged....
Indeed it was. In Airbus's favor. That's why GAO upheld the protest.
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Old 28th Sep 2016, 19:34
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Nonsense!


....................
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Old 29th Sep 2016, 12:44
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Nonsense!
You're claiming that GAO upheld Boeing's protest because the selection process unfairly favored Boeing? Interesting viewpoint.
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Old 29th Sep 2016, 14:12
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Ken - when you are in a hole stop digging....................
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Old 30th Sep 2016, 02:27
  #530 (permalink)  
 
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Wasn't one of Boeing's gripes that the Airbus offering unfairly could haul cargo which the Kc 46 couldn't and this added capability therefore meant the USAF had used non-spec'd capabilities to go for the Airbus Tanker.
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Old 30th Sep 2016, 03:47
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From the GAO report on the tanker protest: LINK Note that the effect of the GAO report was not that Boeing should be awarded the contract, but rather that the Air Force should repeat the solicitation and evaluation process.

"First, we found that, although the solicitation identified the relative order of importance of the requirements and features of the aircraft solicited by the Air Force, the record did not show that the Air Force, in its evaluation and source selection decision, applied the identified relative weighting in assessing the merits of the firms’ proposals. In comparing Boeing’s assessed advantages against Northrop Grumman’s assessed advantages, the Air Force did not account for the fact that many of Boeing’s assessed advantages were derived from requirements and features of the aircraft which the solicitation identified as being more important than those from which Northrop Grumman’s assessed advantages were derived. Moreover, the solicitation requested that offerors propose to satisfy as many of the solicitation’s desired aircraft features and performance as possible, but the record did not show that the Air Force in its evaluation or source selection decision credited Boeing with satisfying far more of these features and functions than did Northrop Grumman.

Second, we found that a key discriminator relied upon by the Air Force in its selection of Northrop Grumman’s proposal for award was not consistent with the terms of the solicitation. Specifically, the Air Force credited Northrop Grumman for proposing to exceed a solicitation key performance parameter objective for fuel offload versus unrefueled range (that is, the amount of fuel a tanker could offload to a receiver aircraft at a given distance of flight by the tanker without itself refueling) to a greater extent than Boeing proposed, but the solicitation plainly provided that no consideration would be given for proposing to exceed key performance parameter objectives.

Third, we found that the record did not show that the Air Force reasonably determined that Northrop Grumman’s proposed aircraft could refuel all current Air Force fixed-wing, tanker-compatible aircraft using current Air Force procedures, as was required by the solicitation. During the procurement, the Air Force twice informed Northrop Grumman that the proposed maximum operating velocity for that firm’s proposed aircraft would not be sufficient under current Air Force procedures to achieve overrun speeds for various Air Force aircraft. (In aerial refueling operations, if a receiver aircraft overruns the tanker during the final phase of rendezvous, the tanker and receiver pilots are directed to adjust to specified overrun speeds, and after overtaking the receiver aircraft, the tanker will decelerate to a refueling airspeed.) In response to the Air Force’s concerns, Northrop Grumman promised a solution to allow its aircraft to achieve the required overrun speeds. The record did not show that the Air Force reasonably evaluated the capability of Northrop Grumman’s proposed aircraft to achieve the necessary overrun speed in accordance with current Air Force procedures.

In addition, we found that the Air Force did not reasonably evaluate the capability of Northrop Grumman’s proposed aircraft to initiate emergency breakaway procedures, consistent with current Air Force procedures, with respect to a current fixed-wing, tanker-compatible Air Force aircraft. A breakaway maneuver is an emergency procedure that is done when any tanker or receiver aircraft crewmember perceives an unsafe condition that requires immediate separation of the aircraft. In such a situation, the tanker pilot is directed to accelerate, and if necessary to also climb, to achieve separation from the receiver aircraft.

Fourth, we found that the Air Force conducted misleading and unequal discussions with Boeing. The agency informed Boeing during the procurement that it had fully satisfied a key performance parameter objective relating to operational utility. Later, the Air Force decided that Boeing had not fully satisfied this particular objective, but did not tell Boeing this, which would have afforded Boeing the opportunity to further address this. GAO concluded that it was improper for the Air Force, after informing Boeing that it had fully met this objective, to change this evaluation conclusion without providing Boeing the opportunity to address this requirement in discussions. In contrast, Northrop Grumman, whose proposal was evaluated as only partially meeting this requirement, received continued discussions addressing this same matter during the procurement.

Fifth, GAO found that the Air Force improperly accepted Northrop Grumman’s proposal, even though that firm took exception to a material solicitation requirement. Specifically, the solicitation required offerors to plan and support the agency to achieve initial organic depot-level maintenance within 2 years after delivery of the first full-rate production aircraft. Northrop Grumman was informed several times by the Air Force that the firm had not committed to the required 2-year timeframe, but Northrop Grumman refused to commit to the required schedule. GAO concluded that Northrop Grumman’s refusal to do so could not considered an “administrative oversight” as was found by the Air Force in its evaluation.

Sixth, we found that the Air Force did not reasonably evaluate military construction costs in evaluating the firms’ cost proposals. The solicitation provided that the Air Force would calculate a most probable life cycle cost estimate for each offeror. A most probable life cycle cost estimate reflects the agency’s independent estimate of all contract, budgetary, and other government costs associated with all phases of the aircraft’s life cycle from system development and demonstration through production and deployment and operations and support; military construction costs were specifically identified as a cost that the agency would evaluate in calculating the firms’ most probable life cycle costs. Because the agency believed that its anticipated requirements could not be reasonably ascertained, the Air Force established a notional (hypothetical) plan, identifying a number of different types of airbases, to provide for a common basis for evaluating military construction costs. GAO found that, in addition to four errors related to military construction costs that the Air Force conceded during the protest, the record otherwise showed that the agency’s military construction cost evaluation was flawed, because the agency’s evaluation did not account for the offerors’ specific proposals and because the record did not otherwise support the reasonableness of the agency’s notional plan.

Seventh, we found that the Air Force improperly increased Boeing’s estimated non-recurring engineering costs in calculating that firm’s most probable life cycle cost. Specifically, the Air Force assigned a moderate risk to Boeing’s system development and demonstration costs, because, despite several efforts to obtain support from Boeing for its proposed non-recurring engineering costs, Boeing had not sufficiently supported its estimate. Although we found the Air Force’s assignment of a moderate cost risk reasonable, GAO also found that the Air Force unreasonably increased Boeing’s estimated non-recurring engineering costs in calculating the firm’s most probable life cycle cost where the Air Force did not find that Boeing’s estimated costs were unrealistic or not probable."
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Old 30th Sep 2016, 06:34
  #532 (permalink)  
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Seventh, we found that the Air Force improperly increased Boeing’s estimated non-recurring engineering costs in calculating that firm’s most probable life cycle cost.
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Old 30th Sep 2016, 15:36
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you have to laugh!!!
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Old 25th Jan 2017, 12:00
  #534 (permalink)  
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http://www.bizjournals.com/seattle/n...edule-dod.html

Boeing KC-46 aerial tanker schedule 'unlikely to be executed' on time

Boeing's KC-46 Pegasus refueling jet is unlikely to meet its "aggressive" schedule, according to the annual report from the Department of Defense's Director of Operational Test & Evaluation. Boeing is scheduled to start delivering the tankers to Air Force bases in late 2017.

"Execution of the current schedule assumes historically unrealistic test aircraft fly and re-fly rates," the report says. The three-page Pegasus section from the report is below.........
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Old 25th Jan 2017, 12:40
  #535 (permalink)  
 
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No chance of the New President cancelling it though, in spite of his AF1 comments, he seems to quite like Boeing
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Old 26th Jan 2017, 08:09
  #536 (permalink)  
 
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"America First!" doesn't leave much hope of ever selling them anything for the next 4-8 years
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Old 26th Jan 2017, 09:31
  #537 (permalink)  
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$2B overrun - so far - on a $5B contract. Not bad going. Perhaps Congress should ask who assessed the risk and the estimated costs when awarding the contract?

Boeing Takes Another $201M Hit On KC-46 Tanker

WASHINGTON — Boeing on Wednesday announced a $201 million post-tax charge on the KC-46 tanker program, bringing cost overruns on the program up to more than $2 billion dollars.

Boeing is locked into a fixed-price contract with the Air Force that makes the company liable for any cost growth exceeding the $4.9 billion contract value. The company had previously paid more than $1.9 billion for cost growth induced by various technical issues during the tanker’s development. However, the $201 million charge incurred in the fourth quarter of 2016 stemmed from implementing changes to initial production aircraft, not a newly discovered problem, Boeing CEO Dennis Muilenburg said in a Jan. 25 earnings call.

“The charge we took in the fourth quarter is [centered] around the previously defined configuration changes, the wiring changes,” he said. “Now we are implementing those at the detailed level in the initial production aircraft.” Although that work is well defined, "We have some job categories that are taking longer than planned in terms of hours per job, and that’s what you see in the charge,” he said.

The wiring issue dates back to 2014, when a Federal Aviation Administration review discovered that some wiring bundles within the tanker met commercial, but not military requirements. The issue forced Boeing to redesign some KC-46 wire bundles so that redundant wiring was not grouped together. Today’s charge comes in at $312 million before tax, which is split between Boeing’s commercial and defense business segments.

Although the company was “disappointed” with yet another charge on the KC-46A, Muilenburg told investors that he believes the program has turned a corner as it moves from development into production.

Last edited by ORAC; 26th Jan 2017 at 12:31. Reason: Sp
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Old 26th Jan 2017, 12:23
  #538 (permalink)  
 
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I really think they made a mistake changing horses but I'm astounded how what looked like a simple conversion has turned so badly wrong - a bit like "upgrading" the 747-400......
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Old 26th Jan 2017, 19:02
  #539 (permalink)  
 
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$2B overrun - so far - on a $5B contract.
That is some great work.
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Old 26th Jan 2017, 19:58
  #540 (permalink)  
 
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Hardly a "simple conversion", it's an entirely new plane---200 fuse, -300IGW wing, -400 avionics plus all the AAR equptment. The configuration is like no civil B767,

GF
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