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Pratt JT9D-7Q compressor stall question

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Old 2nd Mar 2006, 15:32
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Pratt JT9D-7Q compressor stall question

I have a question for some engineers expert with the Pratt JT9D-7Q engine. Please if you're not an expert I don't need your "opinion."

Had an engine go into unrecoverable deep stall - low fluctuating EPR, spike in EGT, retarded power to idle and still would not recover, although EGT came down, but EPR continued to fluctuate. High 30s in altitude and .84 mach, very gentle level-off with little/no throttle movement. Shut the engine down and returned to the airport. Mx attributted the stall to a "clogged filter", however the filter never went into bypass as would be evidenced by an "icing" light.

Maintenance's expanation sounds like BS to me, but I'm a pilot and not an expert in JT9Ds.
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Old 2nd Mar 2006, 17:11
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Which filter? Possibly not the fuel filter they were refering to. It may have been a clogged EVC filter which could have the effect of putting the vanes out of schedule.
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Old 2nd Mar 2006, 17:13
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Had a very similar situation when I was with AAI get a borescope done of the HPC soonest.
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Old 2nd Mar 2006, 22:34
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After looking in my Flight Engineer Tech manual, I see the EVC filter. It is located downstream of the main fuel filter. How could the EVC filter get plugged up unless the main went into bypass?

Also, does the Q engine have the same EVC system as the J's?

BTW, the engine was borescoped and checked-out good.
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Old 3rd Mar 2006, 19:43
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Roadtrip
Personally my first point of call would have been the EVC 'golden filter' especially if there had no previous engine problems, then if there had been another 'event' time to look deeper (trim run?). IIRC the -7 could on rare occassions suffer engine steady state stall at high altitude I think caused by inlet spillage and IIRC the -7R4G2 got round that with the auto recovery system that opened 2 of the 3.5 BV's.
The EVC system is different in as much as the -7Q has a combined Engine Vane Bleed Control Unit that has an added refinement of mach probes (3 off) at the outlet of the LP compresor.measuring mass and velocity of the air entering the N2 comp.
The EVC system of the -7J was basically the same as the -7A and -7F.
that's excersized the brain cells a bit
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Old 4th Mar 2006, 00:15
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Thanks GP. Still wondering how a filter downstream of the main could plug up with lint and other junk.
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Old 4th Mar 2006, 01:23
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Originally Posted by Roadtrip
Still wondering how a filter downstream of the main could plug up with lint and other junk.
Depends on the relative mesh size of the two filters. If the main is relatively coarse, and EVC is finer mesh, it could happen I think.
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Old 5th Mar 2006, 09:07
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Its hard to tell what is the cause until you get to look at the engine and see if there is an history of that eng playing up. A blocked filter could do it but which one? Besides filters don't just clog up for no reason.

It sounds like a component has bitten the dust. Either in the fuel system causing either an erratic metered fuel flow to the engine or more likely the EVBC system causing disrupted airflow through the engine. You'll be needing some engineers to have a good look and do some engine runs.

They've just fobbed you off with a blocked filter because they have no idea what the cause is from the information you have. Certainly a partiall blocked filter could do it,although that would be too simple a fix and rather unlikely. If it was a partially clogged filter that had blocked up over time then that eng would have a history of increasingly errattic behaviour leading up to your event. If it suddenly blocked up then that would be an indication of a component failing

Either way the result is the same. Do exactly what you did and get someone to have a look at it.
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Old 5th Mar 2006, 13:07
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I have to agree - if there is lint in the fuel, why would one only donk suffer? (Although, maybe this is only the worst-affected filter - ask your mx why ALL the filters weren't inspected? )
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Old 5th Mar 2006, 16:03
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All the filters were changed (so they say), and the bad filter was sent out for exact analysis of the debrie. The engine was test run after the filter change and checked out ok. It's my understanding that the fuel used as hydraulics in the EVC system is first filtered through the main engine fuel filter. Is that correct? Is the main filter screening less fine than the EVC filter? How could something as large as lint get through a main fuel filter?
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