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QF Engineering Management at it again??

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Old 19th Sep 2008, 23:55
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QF Engineering Management at it again??

Anybody from AVV got the inside story on this, as reported in the national press today?

Seems to me that D.Cox will never learn until there's a smoking hole in the ground some place


Qantas accused of painting over crack

Paul Bibby and Scott Rochfort
September 20, 2008
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SENIOR management at Qantas have been accused of covering up a serious maintenance flaw on a Boeing 747-400 by pressuring an engineer to change his finding that a crack in the jet's frame had been painted over.

The original safety report, completed after a check on the aircraft at Qantas's heavy maintenance base at Melbourne's Avalon Airport in May, and obtained by the Herald, shows that an engineer found a crack that "appears to have been previously covered over with sealant and paint".

However, in the final version of the report, also obtained by the Herald, the reference to the crack being painted over has been removed.

Further documents suggest that the final report was edited as a result of a directive from senior management.

Engineers say this was done to avoid criticism of the airline's outsourcing program because the last major maintenance check of the jet had been carried out overseas.

A Qantas investigation found the alterations were "acceptable practice" because there was no evidence the crack had been covered up.

The incident delivers another blow to the airline's safety reputation, which has crumbled with a series of highly publicised mid-air incidents, including the emergency landing of QF30 after a hole was blown in its fuselage, and a review by the Civil Aviation Safety Authority that found "emerging deficiencies" in the airline's maintenance program.

Following the release of the altered maintenance report, an engineer from the base submitted a complaint to Qantas's quality safety and risk management department, calling it a "confidential report of safety situation".

It alleges the engineer had been "subjected to pressure from senior management to omit or alter information on the form … pertaining to [the painting over] being a deliberate act".

"The report should have been allowed in its original form as the originator intended with the resulting investigation determining the outcome," it states.

"Management are aware of the public perception in relation to dodgy maintenance of aircraft that have returned from overseas.

"The interference in the process that is in place … solidifies engineer's beliefs that the system has failed."

The airline investigated the matter and found the report had been altered but that this was "acceptable practice" because it found "no evidence" the crack had been painted over.

"The fact that the management requested the information to be changed in a Qantas Engineering report is an acceptable practice and the prerogative of management," the report says.

The airline's head of engineering and maintenance, David Cox, said in a statement yesterday there was "no issue". "We are more than confident in our processes and run an open and transparent operation. It is a shame that some people are not able to abide by the umpire's decision."

However, engineers from the Avalon base are adamant that the crack had been painted over.

"The part should have been quarantined until a proper investigation into the painting over took place, but that didn't happen. It basically sat in the manager's office," a Qantas engineer, who asked not to be named, told the Herald.

A spokesman for the Civil Aviation Safety Authority said it was not clear "whether the crack had developed underneath the paint or whether it was painted over".
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Old 20th Sep 2008, 01:55
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Stories like this would be more relevant if people named names.
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Old 20th Sep 2008, 03:05
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There are two names as far as i see it,
The name that newspapers use, David Cox.
The name that engineers use, assclown.
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Old 20th Sep 2008, 03:42
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They must have used that new crack bonding paint.
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Old 20th Sep 2008, 03:54
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Wattyl Crakgard. Wattyl they cover up next?
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Old 20th Sep 2008, 04:24
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the crack wasn't in a production joint was it,say like the 5 ft crack that was found in one of the ugly sisters back in 2003,that piece of frame only held the tail section to the rest of the aircraft.oh well
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Old 20th Sep 2008, 09:37
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Rumour has it, they were only trying to cover up the crack as they were afraid their bonus might disappear down it.....
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Old 20th Sep 2008, 09:55
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its the press - get over it
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Old 20th Sep 2008, 10:28
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What a great system Qf has in place. Safety issues are reported to management. These reports are then audited so as not to discredit any irresponsibilty on their part. Then the ammended version is released.

Now I finally understand the management auditing system they have developed.
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Old 20th Sep 2008, 20:03
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In management speak it wasn't a crack at all. It was a "stress release crevice."
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Old 29th Sep 2008, 08:28
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However, engineers from the Avalon base are adamant that the crack had been painted over.
It is interesting to note that qantas have stood down half their workforce at Avalon today.

I guess qantas management are adamant that they will not put up with a bunch of people with a sense of pride and dignity.

Will the adamant engineers please step forward.
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Old 29th Sep 2008, 09:20
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I'd rather see a competent Qantas manager step forward.
But I won't hold my breath !
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Old 29th Sep 2008, 09:21
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Can you elaborate any further on who the people are that have been stood down in AVV today Torqueman? And can you say why they were stood down?
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Old 29th Sep 2008, 10:16
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Can you elaborate any further on who the people are that have been stood down in AVV today Torqueman? And can you say why they were stood down?
nope.

Does that mean it didn't happen? Nope
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Old 29th Sep 2008, 11:29
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Then unfortunately, that makes it hard to help
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