PDA

View Full Version : APU start technique A320


easymxp
14th Jun 2022, 12:18
Hello everyone,

my previous airline used this lenghty procedure for apu start on A32X family to avoid air/pack contamination events.
start apu, after avail wait one minute, then bleed on with both packs off for another minute and finally packs off. Is anyone else using this technique? My new airline has no limitation in apu bleed use immediately after apu start, just a note on fctm suggesting a 3 minutes warm up before selecting the bleed.

KingAir1978
14th Jun 2022, 16:42
Hello everyone,

my previous airline used this lenghty procedure for apu start on A32X family to avoid air/pack contamination events.
start apu, after avail wait one minute, then bleed on with both packs off for another minute and finally packs off. Is anyone else using this technique? My new airline has no limitation in apu bleed use immediately after apu start, just a note on fctm suggesting a 3 minutes warm up before selecting the bleed.
My company recommends a 3 minute warm-up time after APU start before selecting bleed on. Utilising this delay gives the seals time to warm-up and supposedly reduces cabin fumes incidents.

Check Airman
14th Jun 2022, 17:18
My company recommends a 3 minute warm-up time after APU start before selecting bleed on. Utilising this delay gives the seals time to warm-up and supposedly reduces cabin fumes incidents.

Same at my company.

Uplinker
15th Jun 2022, 08:50
Also;

The APU is a gas turbine engine running on high internal temperatures, so the longer you can leave it to thermally stabilise before making big power demands, the better for its health and longevity.

You wouldn't select TOGA straight after starting a main engine from cold, or if its oil was cold, and the same general principle applies to the APU.

Starting the APU then immediately selecting APU bleed and one or both packs puts a hell of a load and strain on the internal components. When I was PF setting up the cockpit I would start the APU, then do some other tasks, then a few minutes later, switch on the APU bleed, then continue setting up the FMGS and another few minutes after that, select a pack on - if circumstances allowed.

You can use the APU straight away in an emergency, but if you don't need to, it's better not to. You might need it in a real airborne emergency one day, so best to treat it gently as much as you can.

Check Airman
15th Jun 2022, 11:30
Also;

The APU is a gas turbine engine running on high internal temperatures, so the longer you can leave it to thermally stabilise before making big power demands, the better for its health and longevity.

You wouldn't select TOGA straight after starting a main engine from cold, or if its oil was cold, and the same general principle applies to the APU.

Starting the APU then immediately selecting APU bleed and one or both packs puts a hell of a load and strain on the internal components. When I was PF setting up the cockpit I would start the APU, then do some other tasks, then a few minutes later, switch on the APU bleed, then continue setting up the FMGS and another few minutes after that, select a pack on - if circumstances allowed.

You can use the APU straight away in an emergency, but if you don't need to, it's better not to. You might need it in a real airborne emergency one day, so best to treat it gently as much as you can.

I see your point, but what’s the logic behind selecting the bleed without the packs on? There’s no demand on the system, right?

easymxp
15th Jun 2022, 11:49
I see your point, but what’s the logic behind selecting the bleed without the packs on? There’s no demand on the system, right?

Here we used to do in order to vent any possible contamination in the bleed system…

I found a very long procedure as it required more time to start everything up, so delaying APU start to just before closing doors was not feasible.

pineteam
15th Jun 2022, 13:30
I see your point, but what’s the logic behind selecting the bleed without the packs on? There’s no demand on the system, right?

To be able to get coffee asap and running water in the lavatory.:p

oceancrosser
15th Jun 2022, 14:40
To be able to get coffee asap and running water in the lavatory.:p

Muy importante.

But the A32X APU is the Honeywell 131-9(a), and the 737 Max APU is the Honeywell 131-9(b). (Someone really smart allocated the letters…).
Now assuming these APUs are not significantly different, why the complicated mucking about on the Airbus?

Uplinker
15th Jun 2022, 14:49
@ Check Airman: Yes there is some demand : APU bleed by itself pressurises the water systems and the hydraulic reservoirs, and of course the bleed pipe from the APU forwards, and seats the seals, so it uses some airflow and pressure but not a huge amount.

Doing it this way, also gives the APU hot parts a little longer to stabilise, before hitting it with the very big load of the pack(s).

Check Airman
15th Jun 2022, 16:09
Ah thanks. Hadn’t considered all those “smaller” user systems. My excuse will be the all-night leg I just finished.

FlightDetent
15th Jun 2022, 16:59
Doing it this way, also gives the APU hot parts a little longer to stabilise, before hitting it with the very big load of the pack(s).I'd let the metallurgists take care of that. Or better yet, delay the APU start by those 3 minutes if you don't need the bleed yet and save the planet a little. 1 min = how much, 3 USD worth? People starting APU early to 'give more time to stabilize' fleetwide sounds like not overly bright SOHabit.

The EGT increase by introducing bleed demand is marked but whether or not it is real-life damaging becomes debatable. Keep the EXT PWR connected to mitigate that, why not.

'Over the lifetime' is academical truth because the supposed savings only arrive with the overhauls.

No dispute with the other reasons, your honour.

My simple rule on which hairs to split, when disussing small issues like this one:

Does this improve anyting for the given day/sector?
such as
- fuel burn
- noise
- workload
- complexity
- customer experience
- ontime performance

easymxp
15th Jun 2022, 17:37
I'd let the metallurgists take care of that. Or better yet, delay the APU start by those 3 minutes if you don't need the bleed yet and save the planet a little. 1 min = how much, 3 USD worth? People starting APU early to 'give more time to stabilize' fleetwide sounds like not overly bright SOHabit.

The EGT increase by introducing bleed demand is marked but whether or not it is real-life damaging is very debatable. Keep the EXT PWR to connect to mitigate that, why not. 'Over the lifetime' is academical truth because the supposed savings only arrive with the overhauls.

No dispute with the other reasons, your honour.

Simple rule on which hairs to split: Does this improve anyting for the given day/sector?
such as
- fuel burn
- noise
- workload
- complexity
- customer experience
- ontime performance

in my opinion having used the first procedure in my first post (which is even more complicated than airbus 3 mins wait rule) and the new airline one with no delay rule.

3 mins procedure/ avail 1 min, bleed on packs off 1 min, then packs on
fuel burn: more as inevitable apu is started earlier compared than before seconds before closing doors. Even when required on hot days is started even earlier than just seconds before 1st customer on board
noise: probably same as above
workload: higher for most compex procedure
complexity: same as above
otp: needs time so you need to anticipate apu start

FlightDetent
15th Jun 2022, 18:17
Of course, the cabin air quality and duct contamination issues might be over-ruling.

Amadis of Gaul
16th Jun 2022, 11:06
We have the 3min limitation.

Jay320
25th Jun 2022, 18:37
Is it certain company procedure or is it airbus procedure to wait 3 min before selecting apu bleed? Thank you guys

easymxp
26th Jun 2022, 19:44
The procedure to wait 1 minute idle, then 1 minute with bleed on and packs off and then all (or 1 pack) on is a company procedure. The 3 minutes idle instead is an airbus policy.

BoeingDriver99
27th Jun 2022, 04:25
I’ve flown for three airlines and never heard of this before. Legacy, low-cost and in between. And fleets of 30 to 300.

FlightDetent
27th Jun 2022, 04:55
The OP's original operator is incorporated in a country where air cabin contamination and possible toxic fumes at workplace is a very big and important agenda.

Can't blame the flight ops team for playing their part to mitigate the risk. Fair job, at least that 1+1+1 procedure is easy to understand, work-flow wise.

Uplinker
27th Jun 2022, 10:24
3 mins seems reasonable to me - especially if Airbus state that and they obviously know much more about it.

I always winced in the bad old days, when folk would bang on the APU bleed and packs immediately, (and the APU GEN would also be demanding power), the second the APU ready light illuminated.

All I was saying was to err on the gentle side. Metallurgists have no control over the abuse of equipment, but we do, and we might need the APU one dark night halfway across the Atlantic......

Some operators lease all their APUs, so "don't care" about them, but as I say, we pilots might care if it doesn't work when we need it.

nervous novice
6th Aug 2022, 21:27
Has anyone heard of the APU starting before the inlet door opens?

Zar_1
13th Apr 2023, 16:53
Has anyone heard of the APU starting before the inlet door opens?

I'm almost certain there must be an interlock, cause if there isn't, you'd probably end up having a nasty Hot Start.

Greeezeditonmate
27th Jun 2023, 17:44
There are more than just A320 APUs that create contaminated air into the bleed air and packs if started and immediately have the bleed/packs switched on.
The A330, 340 and 380 that I have flown, will also generate the smell of sweaty socks or smelly running shoes through the air conditioning and this is the definitive symptoms of oil leaking into the compressor section through the labyrinth seals and being heated and turned into the accumulative toxin in the oil fumes. Moving Jet II oil is the problem due to its additives.

So the big picture is your health danger of the accumulation of these oil fumes over a long career, known as Aerotoxic syndrome, google it. My specialist told me 60% of people are unable to detoxify this synthetic oil fumes toxin.

All pilots should learn early what the oil fumes smell is like and take whatever steps to avoid it including delaying Packs on in this procedure and encouraging your company to adopt oil fumes mitigation safety over absolute minimum time from APU start to packs on.

I am an oil fumes incident survived and urge you to take it seriously.

AerocatS2A
28th Jun 2023, 06:13
The procedure to wait 1 minute idle, then 1 minute with bleed on and packs off and then all (or 1 pack) on is a company procedure. The 3 minutes idle instead is an airbus policy.
Our FCTM says that Airbus SOP is to select the bleed on straight away. They then go on to say that waiting 3 minutes can help reduce oil fumes.

dream747
28th Jun 2023, 06:48
On our fleet we do notice a significant reduction in odour events, after we started observing the 3 minutes waiting time before putting the APU Bleed on.

CVividasku
28th Jun 2023, 23:42
Also;

The APU is a gas turbine engine running on high internal temperatures, so the longer you can leave it to thermally stabilise before making big power demands, the better for its health and longevity.

If you're on a multi leg day, with 50 mins turnaround, can you consider that the APU is still warm from the previous start ?

Escape Path
29th Jun 2023, 00:41
Indeed it is Airbus SOP to use APU Bleed "when the APU is AVAIL" (FCOM PRO-NOR-SOP-04 P 4/12). However, FCTM PR-NP-SOP-40 P 1/4 states (company with non-customized manuals, my highlight):

"Airbus SOP recommendation is to set the APU Bleed to ON when APU is available. (...) Therefore, to further reduce potential odors in the cabin, the APU Bleed may be selected 3 minutes after APU start. This warm-up time enables the seals to reach their optimum performance and eliminates oil traces in the APU airduct".

While you can use APU bleed straight away (otherwise it would be in the limitations section), my interpretation of this is that it is indeed beneficial to delay its use for 3 minutes after APU start for the reasons mentioned above. Beneficial, but not mandatory or even SOP. We might just call it something like good operational practice, whenever feasible.

I tried to do follow this "practice", particularly on the first APU start of the day, pretty much like someone mentioned previously: start the APU, start the timer when AVAIL lt on, do something else in the meantime, then set bleed on. Mornings are quite cool most of the year at my base, so I'd take further advantage of that and just use one pack all the way until takeoff if the temps in the cabin were comfortable.

Now, something I didn't take into account is the effect of the (short, usually less than 1 hour flt time) flight had on the APU temps for the next flight, as I didn't follow this said practice for subsequent flights. Anyone with any info about this?

Has anyone heard of the APU starting before the inlet door opens?

I think I remember in the really early MSNs you would wait until the "Flap Open" indication on the APU SD page before pushing the start PB. However, after about MSN 25xx or so (in that particular company fleet) you would only need to wait 3 seconds after pushing the APU master PB. APU ECB won't let it start before the flap is open.

FlightDetent
29th Jun 2023, 04:19
I can confirm the inlet flap / starter was a technique shown and agreed upon at my operator for the -3/4/500

Upon change to AB at 2005 no such trickery needed. ECB what comtrols the sequence, innit? MSN 960 and above (older, leased ships).

What's the problem with trusting your MX AB representative, APU supplier support team and the FCOM guidance? Serious qusestion, there seem to be one.