Looks like the door failed at the edge. Completely different issue than a door seal leak.
Was the leak/noise because of the door starting to fail? From the cheap seats (ie, a long distance away, like thousands of miles) I'd guess yes.
Door failure on a new a/c is going to get a LOT more attention from the authorities than a simple seal failure.
Last edited by misd-agin; 7th Jan 2014 at 14:26.
Reason: clarity - 'door starting to fail'