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Old 15th Feb 2013, 11:30
  #817 (permalink)  
cockney steve
 
Join Date: Jan 2008
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posts 820-824.

individual relays on the 8 cells would not work The real problem in thermal -runaway, is that each "cell" is, in fact a BATTERY

Another member has already pointed this out on one of the numerous therads running.

A "cell" consists of several small cells in PARALLELL this is the only way to achieve the design objectives of discharge-rate/overall capacity/fault-limitation.

I have already suggested, the way forward is to link each of these sub-cells to the "Cell" terminal with a fusible link. If you look at the photos, you will see the terminal post is rivited onto the top of the cell-casing....I'd suggest that Pos. and Neg, busbars go down the stack and the individual sub-cells are parallelled to them. so, fusible links-each cell to busbar....fusible link of the necessarily higher order , to connect the internal busbar to it's terminal.


Cheap, effective AND EVERY SINGLE CELL HAS PROTECTION FROM OVERHEAT

Irrespective of wether it's caused by cell-fault, overcurrent, overcharge or over-discharge.

Assuming Boeing refuse to lose face and ditch the technology altogether, this would majorly address the safety-issue....the charger-unit and the connection direct to a "dirty" bus (OK, via a contactor/relay) are something else.

A failsafe strategy as outlined above would be cheap and easy to integrate and be very cost-effective.

Boeing/Thales can have the benefit of my "expertise" for free!!!!

No warranty given or implied. (like the existing batteries, then ?)
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