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Old 11th Dec 2010, 21:17
  #856 (permalink)  
M2dude
 
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Talking Them darn intakes

Hi Guys, quite a few little points here, so here's my angle(s):
Pedalz
were the intake ramps in front of the engines ever known for problems? Especially during supersonic cruise where the airflow through the compressors and position of the ramps was determined by an exacting science which could turn into quite a situation if disturbed. Which hydraulic system actuated these ramps?
Ooo yes. The biggest problems we ever had associated with the ramps themselves were wear in the seals at the sides of the forward ramp. Even a few thou' over the maximum allowable side gap was enough to make the intake unstable and susceptible to surging. (It is quite interesting that the rear ramp side gaps were not in the least bit critical, and if Concorde intake development had continued, the rear ramps were going to be deleted altogether). Other failure factors were control unit malfuntions, rapid sensor drift; all of these causing either ramp/spill door drift or runaway. Primary nozzle misbehaviour could also result in intake surges. Having said all that, the monitoring of the intake system was truly superb, and surface runaways, themselves quite rare, would usually be picked up by the control system monitors causing either a lane switch or if that did not work, a total 'red light' failure with the surfaces frozen. No surge was treated as 'just one of those things', and much midnight oil was burned and hair pulled out (so that's what happened to mine ) to try and find the cause of the surge.
My friend EXWOK perfectly answered the intake hydraulics allocations.
Due to the shape of the leading edge and positioning of the intakes themselves, could it be possible that disturbed airflow from a problem ramp or donk could also effect it's outboard neighbour (if I'm right in presuming that only the inboard engine surging etc. could effect the outboard and not vice versa)?[/
EXWOK was right on the ball here as usual, in fact above Mach 1.6 an interactive surge was more or less guaranteed. The cause of interactive surge had nothing to do with the wing leading edge position, but to the radially generated distortion field coming out of the FRONT of the surging intake, severely distorting the adjascent intakes airflow. It mattered not if the originating surge was an inboard or an outboard intake, the other guy would always go also, above Mach 1.6.
You might want to take a look at 'When Intakes Go Wrong Part 1:
http://www.pprune.org/tech-log/42690...-thrust-5.html
and Parts 2 & 3:
http://www.pprune.org/tech-log/42690...-thrust-5.html
Not to mention Part 3:


dixi188
A certain CFI (I think) at BA flying club, High Wycombe, who was also F/O on concorde, showed me some photographs of an engine that had eaten a piece of intake ramp. I think he said that the adjacent engine had surged and a piece of ramp went out the front and down the other engine. This resulted in a double engine failure mid atlantic. They landed in Shannon with very little fuel left.
I can never recall this particular event happening with BA , certainly not as a result of a ramp failure. Although in the near 28 years of operation we had quite a few SNN diversions, none that I can ever recall were as the result of a ramp structural failure. The two major SNN diversions that I can recall were G-BOAF in the early 80s when an LP1 blade failed and resulted in a totally wrecked engine (although a completely contained failure) and G-BOAA in 1991, with another wrecked engine due to running in rotating stall. (Both of these events were covered previously in our thread). ChristiaanJ has mentioned quite rightly the event with A/C 001 spitting a ramp out, and Air France had a ramp failure going into JFK. (Covered previously in our thread, due to certain 'human foul ups'). I am not sure, but I think that this one in JFK DID require a double engine change in JFK. (Usually from SNN a BA aircraft would be 3 engine ferried back to LHR).

ChristiaanJ
PS I have no record of any of the British development aircraft ever having lost a ramp, notwithstanding the number of deliberate engine surges they went hrough. But then maybe I wasn't told....
Nope, you are quite right, no more French or British development aircraft ever suffered a ramp linkage failure again. The 001 ramp failure was a salutary lesson to the design team, and the intake assembly became tougher than old boots after that, nomatter WHAT you threw at it.


Due to the lateness of the hour (and me being up at 4 ), that will have to do for now guys.

Best regards to all
Dude

Last edited by M2dude; 12th Dec 2010 at 03:51. Reason: Adding a bit and correcting another
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