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Old 10th Aug 2010, 15:32
  #107 (permalink)  
Big Pistons Forever
 
Join Date: Jan 2004
Location: Canada
Age: 63
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Originally Posted by 20driver
Maybe we should start another thread but I think is is relevant to find out peoples experience with engine failures in GA aircraft.

To develop a real picture it would be nice to know:

Total GA hours and over how many years
# Failures or suspect performance to cause a diversion
Reasons if known
Warning signs if any
Status of the plane = rental, owner operated, charter
Outcome and lessons learned?

Personally I've about 1200 hours in 9 years, 80 percent of behind an IO-540 I own with never a peep of trouble. The rest in various rentals/trainers

20driver

I have had 3 engine failures in piston GA type aircraft (over about 2700 hrs and 25 + yrs of flying these types of aircraft)

1) C 150(flight school dual training trip): We were climbing out on a flight to the practice area when I noticed the oil pressure was a solid needle width below the white line in the middle of the green arc of that horrible cessna no numbers oil pressure guage fitted to all light cessna singles. This was significant because on every other flight in this airplane the I had observed the oil pressure guage sitting exactly on the white line. I told the student to turn back to the airport. In the 3 minutes or so it took to get back to the runway the oil pressure slowly dropped to zero but by that time we were on short final, so I shut everything down and we made an uneverntfull landing. It turned out the oil pump drive had failed. I got a very valuable piece of advice from an old timer early in my flying career. He said he never wanted me to say an engine guage was " in the green" he wanted me to give the instrument value because the tend in the guage was a very important indicator of impending trouble. In this case it saved me from a certain of off airfield landing as if I had waited untill the oil pressure dropped to below the green arc I never would have made it back to the airport.

2) PA31 Navajo (commercial charter flight): Turbocharger and wastegate failure. The aircraft suffered a catastrophic turbo failure which also caused the waste gate to fail in the fully closed position on a shuttle climb (due to nearby high terrain) from a small airport. The engine did not stop, but would not generate useable thrust. The choice was 100 miles over the rocks single engine, or a single engine NDB circle to land to minimums. The FO and I discussed the options and chose the landing which worked out fine. As it turned out 2 other pilots had added a total of 6 litres of oil to that engine in the previous 4 hrs . They did not think this fact was worth reporting to maintainance This failure was 100% preventable as the engine gave fair warning but the previous pilots were too stupid to notice.

3) Twin Commanche(privately owned and operated): Just as I had gotten established on the GS on an ILS approach the left engine ran down. Since the aircraft was stable on the approach I just feathered the engine rather then trying to figure out why it had failed, and continued the approach to an uneventfull landing. After landing it turned out the left main fuel tank as dry. When I had taken off the mains were at 1/4 and the aux tanks were full. As soon as I leveled off I switched to the aux tanks and remembered that the fuel selector felt "odd" . When I did my descent checks at the destination and swiched back to the mains and was surprised that the left aux fuel guage stilled showed full but ignored it because the left main stilled showed 1/4. It turned out the selector mechanism cabling had failed and the left side never switched to the aux tank. The engine stopped when the tank ran dry, although the gauge stilled showed the same 1/4 full as it had indicated at takeoff. In retrospect there were signs something was wrong yet I did not clue in. There was plenty of fuel on the right side so I could have kept the engine running with crossfeed. Again a preventable engine failure with pre failure warning signs

Last edited by Big Pistons Forever; 10th Aug 2010 at 15:43.
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