PPRuNe Forums - View Single Post - Continuous RPM vs. Intermittent in a piston engine.
Old 8th Apr 2008, 23:52
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Intruder
 
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Metal fatigue from cyclic stress is an exponential function of temperature, force, duration, and repetition rate. When the forces and/or temps are higher, failure can be expected after fewer repetitions. At the extreme ends of the force and temperature spectra, the number of repetitions until failure can be expected drops dramatically. As the pistons pound up & down harder/faster, and the shafts spin faster, more stress is placed on them.

The "intermittent" characterization of the limitation likely indicates there is a higher risk of failure as well as a significant probability the engine life will be reduced below normal or warranted time. Where the projected life cycle of an airliner's engines can be predicted with reasonable fidelity (e.g., a number of start, taxi, takeoff, climb, cruise, descent, approach, taxi cycles), and therefore engine parts can be designed to a specific expected lifetime, that is not the case with car engines. There is too much variation in the number and type of usage cycles. OTOH, the airplane engine is more likely to have a specific time limit at extreme temps and pressures, so the reliability can be better predicted.
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