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Old 28th Jan 2022, 14:29
  #1160 (permalink)  
ORAC
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https://www.defensenews.com/air/2022...arns-watchdog/

US Air Force could repeat KC-46 vision system mistake, warns watchdog

WASHINGTON — The U.S. Air Force risks repeating its previous mistakes on the KC-46A Pegasus program by planning to accept a redesign of its troubled Remote Vision System without taking the right precautions, the Government Accountability Office said.

In a report released Thursday, GAO said the Air Force’s plan to accept the financial responsibilities of the vision system’s redesign could put the service at risk of incurring more costs and delays, if it finds out later the system needs further redesigns.

“These choices mirror those made during the development of the KC-46 that led to the delivery of an aircraft that did not fully meet its requirements, and the Air Force stands poised to potentially repeat its past mistake,” GAO said......

The Boeing-made aerial refueling tanker, which is eventually meant to replace one-third of the service’s legacy fleet of aging tankers, has a problematic vision systemthat makes it hard for the boom operator to clearly see the receiving aircraft’s refueling receptacle in some lighting conditions. This has sometimes led to the boom making undetected contact with the aircraft being refueled and damaging its coating.

Boeing in 2020 signed a memorandum of agreement with the Air Force to design a new vision system to address those problems, dubbed RVS 2.0, which is expected to be finished by mid-2024. Boeing is also updating the existing system along the way. But GAO expressed concern about the Air Force’s plan to assume financial responsibility for the new vision system’s design without making sure the program is taking steps to ensure its critical technologies are mature.

GAO said that KC-46 program plans to commit to “an immature design” for the new vision system, without setting up its own technology readiness assessment and a plan to mature the critical technologies involved. GAO also criticized the KC-46 program for not planning to test a prototype of the revised system in flight before the design is finished, which it said could lead to the discovery of new problems.

The memorandum of agreement said the Air Force would be financially responsible for any design changes that are made after the preliminary design review is finished. “This arrangement, effectively, reversed the original terms of the firm-fixed price contract that aimed to hold Boeing fully responsible for delivering a system that would work in any lighting conditions,” GAO wrote.

The Air Force told GAO that this was necessary because the service and Boeing had reached an impasse on how to address the vision system’s problems, and who would be financially responsible......
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