Wikiposts
Search
Australia, New Zealand & the Pacific Airline and RPT Rumours & News in Australia, enZed and the Pacific

QF888 Fuel Leak- Final Report

Thread Tools
 
Search this Thread
 
Old 1st Mar 2024, 06:39
  #1 (permalink)  
Thread Starter
 
Join Date: Dec 2022
Location: Earth
Posts: 14
Likes: 0
Received 7 Likes on 4 Posts
QF888 Fuel Leak- Final Report

https://www.atsb.gov.au/publications...ir/ao-2021-043
flyinghorseman is offline  
Old 1st Mar 2024, 19:39
  #2 (permalink)  
 
Join Date: Jun 2008
Location: goofyland
Posts: 52
Likes: 0
Received 1 Like on 1 Post
The thread title is a little misleading mainly because there was no “fuel leak”.

Executive summary…. A lot of words to say “the crossfeed valve was open when it should’ve been closed.”
Occy is offline  
Old 1st Mar 2024, 19:55
  #3 (permalink)  
 
Join Date: Sep 2008
Location: 41S174E
Age: 57
Posts: 3,095
Received 479 Likes on 129 Posts
It shows two things I reckon,
1/ The saying about the old Captain who noticed the engine failure and slid his seat back and started cleaning his glasses still holds water. The time pressure is often ‘perceived’ not real.
2/ Fuel imbalances in the 737 can be confusing. In the classroom they seem straight forward and then when the sim rolls around they are always more challenging than expected. I imagine in real life it is even more so.
framer is offline  
The following 2 users liked this post by framer:
Old 1st Mar 2024, 22:15
  #4 (permalink)  
 
Join Date: Oct 2007
Location: Aus
Posts: 2,792
Received 417 Likes on 230 Posts
Originally Posted by framer
It shows two things I reckon,
1/ The saying about the old Captain who noticed the engine failure and slid his seat back and started cleaning his glasses still holds water. The time pressure is often ‘perceived’ not real.
2/ Fuel imbalances in the 737 can be confusing. In the classroom they seem straight forward and then when the sim rolls around they are always more challenging than expected. I imagine in real life it is even more so.
The Mildura incident for the VA aircraft also involved a fuel imbalance, which was also related to the crossfeed valve being open and the selection of pumps. So more than one recent occurrence where the complication of the checklist and procedures led to a significant imbalance.
43Inches is online now  
Old 2nd Mar 2024, 00:32
  #5 (permalink)  
 
Join Date: Feb 2004
Location: Aus
Age: 42
Posts: 381
Received 4 Likes on 3 Posts
Originally Posted by 43Inches
The Mildura incident for the VA aircraft also involved a fuel imbalance, which was also related to the crossfeed valve being open and the selection of pumps. So more than one recent occurrence where the complication of the checklist and procedures led to a significant imbalance.
That’s because the crew received low fuel level alerts. The checklist calls for opening the crossfeed valve once it is determined that no leak exists. The imbalance was the consequence of differences in fuel pump pressure outputs, which incidentally the sim cannot replicate.
turbantime is offline  
The following users liked this post:
Old 2nd Mar 2024, 01:23
  #6 (permalink)  
 
Join Date: Aug 2018
Location: Somewhere
Posts: 157
Likes: 0
Received 10 Likes on 4 Posts
Originally Posted by 43Inches
The Mildura incident for the VA aircraft also involved a fuel imbalance, which was also related to the crossfeed valve being open and the selection of pumps. So more than one recent occurrence where the complication of the checklist and procedures led to a significant imbalance.
Yeah nice try🙄

This QF incident had multiple screwups of published procedures including a checklist. If they had either followed the fuel transfer from the manual or just did the checklist properly they would have been fine.
non_state_actor is offline  
Old 2nd Mar 2024, 02:41
  #7 (permalink)  
 
Join Date: Oct 2007
Location: Aus
Posts: 2,792
Received 417 Likes on 230 Posts
That’s because the crew received low fuel level alerts. The checklist calls for opening the crossfeed valve once it is determined that no leak exists. The imbalance was the consequence of differences in fuel pump pressure outputs, which incidentally the sim cannot replicate.
The fuel imbalance started before the first fuel low light came on. Most likely as the crew had opened the crossfeed valve, possibly in an effort to ensure both engines had fuel if they forgot. This was discussed by the ATSB in the final report, and they had the conclusion the crew was actioning low fuel and balance operation from memory and not using the QRH. That being said they didn't see an issue with it because of the workload at the time, and the fact that Boeing does not consider large imbalances as an issue, just a wear and tear consideration. So as they stated at the end, the open crossfeed led to the No 2 tank having only 18 kg of fuel at shutdown, however with the crossfeed open both engines would have received fuel from the other tank had it run out. So the crossfeed being left open did lead to a large imbalance, but it was safe to do so, but was avoidable had they waited until a low fuel light actually came on.

Originally Posted by non_state_actor
Yeah nice try🙄

This QF incident had multiple screwups of published procedures including a checklist. If they had either followed the fuel transfer from the manual or just did the checklist properly they would have been fine.
Not sure what the 'nice try' was about. The ATSB had a little swipe at the VA crew but then said they did nothing wrong, there is a whole page on the subject in the final report. I was showing that the ATSB pointed out the crew were actioning this checklist from memory without regard to the QRH, which is what led to the QF crew doing what they did. Any checklist that can result in a shutdown should be run carefully, unless time pressure is an issue, which it was not in QFs case. BTW the A330 evacuation at the terminal is another QF example of crew not actioning a checklist correctly for a failure, then there is at least the QLink Dash 8 brake fire incident as well. CASA probably should be asking QF group for a please explain on this sort of reoccurring non compliance. Do these companies keep the QRH down in the rear galley or somewhere hard to find? It seems not so quick reference if pilots are just memorizing it (poorly) and stuffing up.
43Inches is online now  
The following 2 users liked this post by 43Inches:
Old 2nd Mar 2024, 08:55
  #8 (permalink)  
 
Join Date: Sep 2008
Location: 41S174E
Age: 57
Posts: 3,095
Received 479 Likes on 129 Posts
I would have liked the report to cover the ambient conditions for the departure so that it was obvious whether or not the ice had to be dealt with at all.
The conditions they did include ( fuel temp of -4 and 4.2T ) didn’t necessarily mean that the ice had to be removed. Basic METAR and ATIS info would have let us know exactly where the chain of events/ errors started.
framer is offline  
Old 2nd Mar 2024, 09:58
  #9 (permalink)  
 
Join Date: Jun 2001
Location: Not at work
Posts: 1,573
Received 87 Likes on 34 Posts



Since when did Kalgoorlie have ARFF? Yet another inaccuracy in an ATSB report!



Last edited by Transition Layer; 2nd Mar 2024 at 10:20.
Transition Layer is offline  
The following users liked this post:
Old 2nd Mar 2024, 10:35
  #10 (permalink)  
 
Join Date: Mar 2024
Location: Earth
Posts: 1
Likes: 0
Received 0 Likes on 0 Posts
Wow, that's quite the sop deviation by the flight crew.

Reading the pilot experience section of the report, it appears that the First Officer had "around 1800hrs of total flying experience" and only held a CPL Licence.

I wonder if a more experienced First Officer who had previous experience flying narrow body jets for other airlines would have questioned the decision to blindly follow the engineers instructions rather than use their own checklist. Or would maybe have thought to scan the overhead panel after a maintenance procedure was completed to ensure that all the switches were where they should be. I know what kind of FO I would prefer in the cockpit in that situation.

Perhaps the decisions of the QF "Talent Acquisition" people in recent years are starting to bite the company on the arse. I can't say that I didn't see it coming. There are pilots with plenty of experience on narrow body aircraft with other airlines that have been getting turned away from QF, some without even an interview. Boggles the mind.
wwel is offline  
Old 2nd Mar 2024, 18:29
  #11 (permalink)  
 
Join Date: Feb 2012
Location: BBN
Posts: 987
Received 96 Likes on 47 Posts
The whole report reads inaccurate or, the PIC have a messed up time line. When did the fuel transfer actually start? When the captain returned to the flight deck or when the captain was still outside the crew don’t seem to know which is odd. If only the CVR was not overwritten. And I don’t know, for a checkie to not be able to identify a fuel leak by simply referancing FOD before take off from their fuel check, fuel loaded and fuel used is concerning also. All of this could have been avoided easily.
SHVC is online now  
The following 2 users liked this post by SHVC:
Old 2nd Mar 2024, 22:08
  #12 (permalink)  
 
Join Date: Sep 2008
Location: 41S174E
Age: 57
Posts: 3,095
Received 479 Likes on 129 Posts
for a checkie to not be able to identify a fuel leak by simply referencing FOD before take off from their fuel check, fuel loaded and fuel used is concerning also.
I’m not making comment on how this was handled one way or the other, but I do think that fuel imbalances and leak identification on the 737 is something that is more difficult than most people assume. I’m not sure why this is the case, I have experienced confusion when trying to determine if we have a leak and my takeaway is that the pilots have to be very very diligent and methodical in stepping through the checklists and that the (totaliser fuel + remaining fuel) calculation is rarely going to be perfect, two or three hundred kg’s is to be expected. I take a ‘there but for the grace of God…’ approach to it.
​​​​​​​Does anyone know if there was visible moisture/ precipitation at the field on the day?
framer is offline  
Old 2nd Mar 2024, 22:34
  #13 (permalink)  
 
Join Date: Oct 2007
Location: Aus
Posts: 2,792
Received 417 Likes on 230 Posts
Originally Posted by framer
I’m not making comment on how this was handled one way or the other, but I do think that fuel imbalances and leak identification on the 737 is something that is more difficult than most people assume. I’m not sure why this is the case, I have experienced confusion when trying to determine if we have a leak and my takeaway is that the pilots have to be very very diligent and methodical in stepping through the checklists and that the (totaliser fuel + remaining fuel) calculation is rarely going to be perfect, two or three hundred kg’s is to be expected. I take a ‘there but for the grace of God…’ approach to it.
Does anyone know if there was visible moisture/ precipitation at the field on the day?
I'd have to agree there with that in regard to a number of aircraft types. I think you have to really take time to identify a fuel leak unless it's brutally obvious, like fuel streaming out of the wing. You need to know your fuel system inaccuracies before the event, then see repeated corrected imbalances or signs that a large imbalance is occurring. Just stopping flow from the tank may not show a leak in the system from the tank to engine, so the fuel could be leaking from a point between the tank and engine. Then there is the differences between totalizers and actual indications, vs a lot of factors that make it very difficult to detect a small leak.

If no obvious leak, correct the imbalance, even if it's not safety related it will affect efficiency of operation. Then if it goes out of balance again really look at the numbers and the trend, follow the QRH advice and so on.

​​​​​​​Reading the pilot experience section of the report, it appears that the First Officer had "around 1800hrs of total flying experience" and only held a CPL Licence.

I wonder if a more experienced First Officer who had previous experience flying narrow body jets for other airlines would have questioned the decision to blindly follow the engineers instructions rather than use their own checklist. Or would maybe have thought to scan the overhead panel after a maintenance procedure was completed to ensure that all the switches were where they should be. I know what kind of FO I would prefer in the cockpit in that situation.
Low time pilots if trained correctly are usually better at following SOPs, and therefor checklists, as they don't have experience as such to fall back on. If low timers are not following their failure management routines properly then that smells of systemic issues in training.
43Inches is online now  
The following users liked this post:
Old 2nd Mar 2024, 23:01
  #14 (permalink)  
 
Join Date: Feb 2012
Location: BBN
Posts: 987
Received 96 Likes on 47 Posts
Originally Posted by framer
I’m not making comment on how this was handled one way or the other, but I do think that fuel imbalances and leak identification on the 737 is something that is more difficult than most people assume. I’m not sure why this is the case, I have experienced confusion when trying to determine if we have a leak and my takeaway is that the pilots have to be very very diligent and methodical in stepping through the checklists and that the (totaliser fuel + remaining fuel) calculation is rarely going to be perfect, two or three hundred kg’s is to be expected. I take a ‘there but for the grace of God…’ approach to it.
Does anyone know if there was visible moisture/ precipitation at the field on the day?
My point was not to berate the crew. I believe there is a lot more questions than the handling of this, but I won’t get o to that. Was a 3% check carried out after refueling? The report doesn’t mention it, the captain doesn’t mention it! I find that weird not to be included in the report, I would be curious to how thick the CSFF was in late after noon in October in Perth seems the engineer made no attempt to ascertain the thickness!

I don’t fly the 737 I can assume there is a fuel system page? FOD on the MCDU or equivalent or FOD on flight plan as a minimum. Looking at what’s in the tanks looking at what has been used then referring to the fuel check after a 3% calculation after the refueling was complete for FOD this could have been easily avoided or rectified in the air using the checklist Numbers in the tanks will always be the same after fuel check on the ground. Unless there is an actual leak it won’t add up. Diligence with fuel management is one of the most important aspects of our job, just in this case it was not.
SHVC is online now  
The following users liked this post:
Old 2nd Mar 2024, 23:22
  #15 (permalink)  
 
Join Date: Jun 2001
Location: Not at work
Posts: 1,573
Received 87 Likes on 34 Posts
Originally Posted by framer
Does anyone know if there was visible moisture/ precipitation at the field on the day?
Historical METAR data would suggest there were showers on and off all afternoon, temps in the mid teens.


​​​​​​​
Transition Layer is offline  
The following 2 users liked this post by Transition Layer:
Old 3rd Mar 2024, 04:10
  #16 (permalink)  
 
Join Date: Aug 2007
Location: sincity
Posts: 1,199
Received 35 Likes on 19 Posts
Originally Posted by SHVC
My point was not to berate the crew. I believe there is a lot more questions than the handling of this, but I won’t get o to that. Was a 3% check carried out after refueling? The report doesn’t mention it, the captain doesn’t mention it! I find that weird not to be included in the report, I would be curious to how thick the CSFF was in late after noon in October in Perth seems the engineer made no attempt to ascertain the thickness!

I don’t fly the 737 I can assume there is a fuel system page? FOD on the MCDU or equivalent or FOD on flight plan as a minimum. Looking at what’s in the tanks looking at what has been used then referring to the fuel check after a 3% calculation after the refueling was complete for FOD this could have been easily avoided or rectified in the air using the checklist Numbers in the tanks will always be the same after fuel check on the ground. Unless there is an actual leak it won’t add up. Diligence with fuel management is one of the most important aspects of our job, just in this case it was not.
I don't fly the 737 but... 😂

Originally Posted by Transition Layer
Historical METAR data would suggest there were showers on and off all afternoon, temps in the mid teens.

A very fair case for 'getting onto' a transfer asap before the refuelling makes it more complicated. CSFF is a right pain on the old slug the engineers most often handle this rectification. If getting off a jet in a likely CSFF situation I'll let the ginger beer know and they'll look - hell, I've been told it's frosted as they plug in before. It's difficult to consider thickness as it can change after you look at it thus its conservative to do a transfer and get ahead of things.

​​​​​​​NNCs assume normal switching.

maggot is offline  
The following users liked this post:
Old 3rd Mar 2024, 04:12
  #17 (permalink)  
 
Join Date: Aug 2007
Location: sincity
Posts: 1,199
Received 35 Likes on 19 Posts
Originally Posted by framer
I’m not making comment on how this was handled one way or the other, but I do think that fuel imbalances and leak identification on the 737 is something that is more difficult than most people assume. I’m not sure why this is the case, I have experienced confusion when trying to determine if we have a leak and my takeaway is that the pilots have to be very very diligent and methodical in stepping through the checklists and that the (totaliser fuel + remaining fuel) calculation is rarely going to be perfect, two or three hundred kg’s is to be expected. I take a ‘there but for the grace of God…’ approach to it.
Does anyone know if there was visible moisture/ precipitation at the field on the day?
​​​​​​​Notably the occurrence was after CWT exhaustion, notorious for throwing the numbers out a few hundred too
maggot is offline  
The following users liked this post:
Old 3rd Mar 2024, 04:13
  #18 (permalink)  
 
Join Date: Aug 2007
Location: sincity
Posts: 1,199
Received 35 Likes on 19 Posts
Originally Posted by wwel
Wow, that's quite the sop deviation by the flight crew.

Reading the pilot experience section of the report, it appears that the First Officer had "around 1800hrs of total flying experience" and only held a CPL Licence.

I wonder if a more experienced First Officer who had previous experience flying narrow body jets for other airlines would have questioned the decision to blindly follow the engineers instructions rather than use their own checklist. Or would maybe have thought to scan the overhead panel after a maintenance procedure was completed to ensure that all the switches were where they should be. I know what kind of FO I would prefer in the cockpit in that situation.

Perhaps the decisions of the QF "Talent Acquisition" people in recent years are starting to bite the company on the arse. I can't say that I didn't see it coming. There are pilots with plenty of experience on narrow body aircraft with other airlines that have been getting turned away from QF, some without even an interview. Boggles the mind.
Hmmmm does talent look at comprehension? You seem to be missing an important detail from the report in your damning assessment of the FO
maggot is offline  
The following users liked this post:
Old 4th Mar 2024, 20:25
  #19 (permalink)  
 
Join Date: Sep 2008
Location: 41S174E
Age: 57
Posts: 3,095
Received 479 Likes on 129 Posts
Thanks for the weather information Transition Layer.
The ice needed to be gone.
I generally like ATSB reports for the extra tech information in them but this one could have done with the very basics of weather information to help build a complete picture.
Thanks again.
framer is offline  
The following users liked this post:

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off



Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.