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-   -   Was MCAS needed? (https://www.pprune.org/tech-log/637991-mcas-needed.html)

jimtx 15th January 2021 12:51


Originally Posted by vilas (Post 10967791)
The question was did Boeing had NNC for MCAS? When MCAS itself was not disclosed how will they have a procedure for its abnormality?

What’s interesting is now that they do have a NNC procedure they don’t reference any caution about handling in any flight regime when you end up without MCAS. The tail wagged the dog. The solution was eliminate MCAS. The autopilot doesn’t need it and pilots don’t need it. But too late for that.

Less Hair 15th January 2021 12:55

They now compare two AoA-vanes anytime so the indication in order to stay away from a stall is more reliable. The whole thing is a move back from fly by wire to manual flying. Mixing two worlds didn't add up.

megan 15th January 2021 14:18

Since he MCAS was there to alleviate longitudinal handling qualities I would have though some sort of note would have been incorporated in some check list to advise what a crew may face with respect to handling qualities upon failure. Some helicopters (S-76 and Blackhawk) had longitudinal handling qualities that didn't comply with FAR's and had what was called a pitch bias actuator (PBA) in order to satisfy the FAR. Experience on the line showed the PBA wasn't necessary and was removed.

DaveReidUK 15th January 2021 14:44


Originally Posted by jimtx (Post 10968398)
But it would be interesting to see what the Brazilian training involved.


https://cimg1.ibsrv.net/gimg/pprune....4e6e06a3c0.jpg


jimtx 15th January 2021 16:58


Originally Posted by DaveReidUK (Post 10968449)

Yes, So what did the Brazilian Authority require GOL to train and check?

jimtx 15th January 2021 17:04


Originally Posted by megan (Post 10968435)
Since he MCAS was there to alleviate longitudinal handling qualities I would have though some sort of note would have been incorporated in some check list to advise what a crew may face with respect to handling qualities upon failure. Some helicopters (S-76 and Blackhawk) had longitudinal handling qualities that didn't comply with FAR's and had what was called a pitch bias actuator (PBA) in order to satisfy the FAR. Experience on the line showed the PBA wasn't necessary and was removed.

As far as I can tell there is no note or caution in the new procedure and in the simulator session I don't know if they just RTB with no MCAS and thus don't get into whatever regime it was designed to alleviate. It would seem that they should take the simulator into the relevant handling regime to show the non linear stick force to the crew when they do have a MCAS failure.

RVF750 15th January 2021 17:20

Anyone hazard a guess as to why they didn't try an aerodynamic solution. Let's face it a tab or smallish strake glued onto the upper sides of the nacelles wouldn't look too bad and kill the lift at high AoA? I take it KISS doesn't go far at Boeing.....

gums 15th January 2021 17:50

We went thru this a few years back RVF.

The mods closed the threads to new posts.

Unless they deleted all the posts, you may find some stuff there, but the basic rational was aero fixes deleted the better performance from the new motors and their mounting.

tdracer 15th January 2021 18:29


Originally Posted by RVF750 (Post 10968542)
Anyone hazard a guess as to why they didn't try an aerodynamic solution. Let's face it a tab or smallish strake glued onto the upper sides of the nacelles wouldn't look too bad and kill the lift at high AoA? I take it KISS doesn't go far at Boeing.....

Not to contradict the esteemed gums, but they did try aero fixes - various strakes on the inlet and add-ons to the wing. None of them worked sufficiently well to alleviate the loss of stick gradient at high AOA. At some point - with huge barn doors on the inlets to spoil the lift - they probably could have made the aero fix work, but it was deemed impractical due to costs, weight, and fuel burn. Then they tried MCAS and it worked like a charm.
The problem wasn't so much the concept of MCAS, it was the implementation.

gums 15th January 2021 20:21

Thanks, TD......

I got the impression from the Boeing "mole" who I will not name but you can see many posts if we have not deleted them.

If you move that big stab you get a ton of change in pitch moment. The normal mode is small changes for the stab and use changes to the elevator. We saw an extreme example with AF447 when the system moved the stab over and over because the pilot held back stick.

Up to me, I would change the FAA 25 rules to account for mechanical feel at the cockpit and then deal with the Airbus stick that has zero feedback. I flew a few thousand hours in jets with zero feedback that did not come from mechanical connections to control surfaces that then let me know the pressure on them. I estimate that 95% of most commercial jets since 1950 never had direct feel of the control surfaces ever.

I have no problem with the stick getting a little light when approaching a high AoA, but that should be shown to the pilots and if deemed a serious problem , use a pusher and or a horn.

The MCAS was a poorly implemented kludge that should have been dealt with using a waiver for its purpose , but then have procedures for the chance it would go rogue.

Logging.... have a great weekend, and geaux Saints.

tdracer 15th January 2021 20:48

Gums, in the aftermath of the second MAX crash, I believe it was the Canadian authorities who basically argued for just that - get rid of MCAS and get an exemption for the stick force gradient.
For some reason, it never got any traction with the other authorities.

Less Hair 15th January 2021 20:55

Well sort of. EASA is on the record that the MAX is safe to fly with MCAS (version 2.0) off.
And that is their verdict after recent test flights with their own pilots.

PEI_3721 15th January 2021 21:19

td, "For some reason, it never got any traction with the other authorities."

Perhaps Boeing didn't put this option up front because it wasn't a solution to their $1M/aircraft 'min differences training' incentive.

DaveReidUK 15th January 2021 21:38


Originally Posted by Less Hair (Post 10968667)
Well sort of. EASA is on the record that the MAX is safe to fly with MCAS (version 2.0) off.
And that is their verdict after recent test flights with their own pilots.

However MCAS must be operative for dispatch.

tdracer 15th January 2021 21:46


Originally Posted by PEI_3721 (Post 10968676)
td, "For some reason, it never got any traction with the other authorities."

Perhaps Boeing didn't put this option up front because it wasn't a solution to their $1M/aircraft 'min differences training' incentive.

This was well after the second crash - when Boeing had conceded that simulator training would be required.

FlightDetent 15th January 2021 22:03


Originally Posted by gums (Post 10968647)
Up to me, I would change the FAA 25 rules to account for mechanical feel at the cockpit and then deal with the Airbus stick that has zero feedback.

Puzzling. While true it's not a feedback loop, such shorthand description obscures the simple fact that on AB - aerodynamically an entirely conventional craft - to get higher AoA
+ more elevator is needed, achieved by
+ greater stick displacement, for which
+ still increasing force needs to be overcome.
The end result is a fixed correlation between AoA and force on the stick. During a commanded maneuver, the requirement for the A/C to resist a push towards the envelope's edge ever more aggressively is well satisfied.

gums 15th January 2021 22:40

Thank you, Detent. You have opened the door we had here long ago.

You have described the basis of the problem most folks have RE: FBW


to get higher AoA
+ more elevator is needed, achieved by
+ greater stick displacement, for which
+ still increasing force needs to be overcome.
The end result is a fixed correlation between AoA and force on the stick. For a commanded maneuver, the requirement for the A/C to resist a push towards the envelope's edge ever more aggressively is well satisfied.
The situation 25 years ago with the ;bus ( most widely used FBW plane by many carriers, and at least two variants), was much more than a simple electric voltage or syncrho angle from a control stick to a servo that moved the elevator or aileron or rudder.

I do not have the tech manual for the 'bus stick, but I do not beleive the 'bus stick had any force feedback nor any change in the gradient for gee command dependent upon AoA or even Q. In short, it was like an old Atari game. You got used to the gee command that your stick movement made after pulling on the stick a few times.

The MCAS requirement was as you described. Higher AoA should required more aft stick. That requirement was based upon decades of conventional aircraft designs and control systems. The Airbus 320 and on changed all that.

Many very educated and experienced pilots and engineers are here from the AF447 threads. They will talk at length about the issuues. I prolly screwed up a few assertions about FBW related to current planes, but I can come back and elucidate at length. Unless we have a Concorde pilot here, or an original Viper pilot, I shall continue to pull rank RE: FBW
RE: for the veterna here of all the commercial planes I have ridden in for 60 years, I shall bow to their experience and knowledge and we can discuss. Many of them have flown the same high performance planes that I flew. Some may even been students of mine.

Gotta go now.

jimtx 16th January 2021 02:07


Originally Posted by tdracer (Post 10968694)
This was well after the second crash - when Boeing had conceded that simulator training would be required.

If Boeing concluded simulator training would be required, what training would that be? Flying the simulator and having MCAS run away and deal with it, then take an airplane without MCAS and land somewhere, and on the way let the crew see how the airplane handled without MCAS in the regime it was supposed to pencilwhip? Lives and money spent over a pencil whip that wasn't needed.

FlightDetent 16th January 2021 06:50

gums Best wishes, sir. I am half-convinced the door better stay shut for the clarity of the nice discussion within the scope of this thread, and definitely so for our weekend enjoyments in the offline life. :)

If we manage to find some knowledgeable folk later, perhaps there are stones to be overturned still. The shirt I'll be wearing says: "Driver of a Bus (with force gradient on the stick for varying AoA)", colour yet to be determined.


Originally Posted by from zzuf one post below
4. In Direct Law - stick to surface, the aircraft is conventionally stable and requires manual trim operation to trim out forces when the speed is changed. Stick force per G is conventional.

My underline. While FBW could render all the requirements for flight control characteristics not applicable or obsolete, in the particular case of mid 1980s design - the small 'bus - the manufacturer decided and suceeded to design a plane that actually fulfills them. Both in its natural, raw aerofoil form, and as well once the HAL is powered up.

zzuf 16th January 2021 10:27

Gums I enjoy your posts and as FlightDetent says this is probably not the place for flight control discussions except for MACS but....
1. A320 has spring feel for artificial feel as in F86 without the bob weight.
2. Longitudinal control is manoeuvre demand, eg stick force per G or per pitch rate, or a blend of the two depending on speed/alpha.
3. Beyond the autotrim envelope a pull force is required for lower speeds, a push force is required for higher speeds.
4. In Direct Law - stick to surface, the aircraft is conventionally stable and requires manual trim operation to trim out forces when the speed is changed. Stick force per G is conventional.
5. My first aircraft with an electronically signalled flight control mode was the Mirage111 in Autocommand, circa 1969 plenty of Mirage pilots earlier.
6. My first FBW airliner was Airbuse's A300 FBW F-BAUD March 1986.
7. There were literally years of negotiations/ discussions on what FBW characteristics would be considered as acceptable as "Equivalent Safety" to the then current stability and control standards standards US FAA/ UK CAA/ French DGAC.
Links may help - the sidestick link is from a serious flight simmer with an OEM sidestick which he stripped for repairs.
https://sim-on-a320.com/blog/2016/08...al-sidesticks/
https://davi.ws/avionics/TheAvionicsHandbook_Cap_12.pdf
Thank you for your interesting posts - and your service.
Cheers mate.
Oh https://sim-on-a320.com/blog/2017/03...prings-repair/


gums 16th January 2021 12:52

Thanks a bunch, ZZ you too, Detent.
I am remiss by not going back to all the AF447 data and such to see the gradients.
My main point about discussing FBW is too many folks do not understand exactly what it is and how it can be implemented differently in different planes. I really liked the Canadian approach concerning the Max, and seems to me that the 727 had to use a pusher or similar implementation due to its characteristics at high AoA. Ditto for other commercial planes.
=====
Off topic, but I would have loved to have had a hop in the F-86. Our sqd checked out the last two U.S. Air National Guard units that were flying the thing, but USAF would not let us try it, heh heh. Ditto for the Mirage, and my first fighter was the F-102, so would have been neat to compare the deltas.

PEI_3721 16th January 2021 12:55

gums, Detent, et al, caution with specific comparisons.
Following on from zzuf, good refs; - associating the A320 with feel and bob wts could be misleading.

Airbus chose the combination of electrical signalling, digital computation, and side stick as their FBW system. All of these challenged the certification status quo; this required adaptation, interpretation, and new regulations. Airbus designed the future, rewrote the regulations.
Conversely, Boeing, using the improved technologies where possible, chose to follow history. Moving sticks, trim based force-feel, fleet commonality.

The piloting differences matter little (avoiding endless opinionated debate); these aircraft meet the safety requirements, and are flown as any aircraft can be.

Airbus chose a manoeuvre demand algorithm C*, a combination of pitch rate and 'g', with rate dominating low speed, 'g' higher. The trim followup restores a stable condition and minimises drag. (Military systems may favour 'g' more than rate)

Boeing is similar except the trim followup had to maintain the speed-dependent force-feel; this is the basis of the C*U algorithm, where U is the speed aspect.

The 737 Max with MCAS extended previous trimming adjustments (STS), to compensate for aircraft weaknesses; in no way is this FBW (electrical signalling at best). Post modification, MCAS fails safe, no trim demand or incremental runaway (although separately, the stab still could).

Relating this to AF447; the A330 did exactly what the pilot demanded, for the situation, as the crew interpreted it - UAS - pitch/ power. The technical / icing cause had be been identified from previous incidents and modification was in hand. The safety lessons stem from why this one accident differed from several previous incidents with the same trigger - go to previous threads for debate.

In the 737 Max accidents the aircraft did its own thing; crews were in recovery mode without explanation or guidance.

Even after modification, MCAS and the revised checklists could still lead to an AF447 type of incident. The checklist for AoA disagree requires action for unreliable airspeed; this biases the crew's mind to UAS, requiring pitch/power, bypassing wider situational aspects such as cross referring standby instruments which could clarify the situation, not requiring any manoeuvre.
This suggests that Boeing's operational approach to MCAS, alerting and drills, are still out of sync; perhaps not really appreciating if (why) MCAS is required - certification or training.
Old aircraft, even with new mods still require old style situational awareness to help crews understand, without ambiguity, and not presuming any failure, cause, or action. It is difficult to impose new technical philosophies on an old aircraft; similarly for operational aspects.

gums 16th January 2021 15:26

Thanks, PEI.

My view is we are experiencing an epoch of old tech mixed with new tech, but still have to deal with basic, fundamental laws of physics and aerodynamics.

Many of the younger folks seem to believe we can do anything with sfwe, and a few older folks of the "macho, Yeager wannabes" revert to attitude, pitch, power solutions. I am a old fart, but matured during the transition of pure mechanical flight controls and actual feedback to zero feedback and eventually, electical commands to servoactuators that moved the rudder, ailerons, elevators, flaps, and the beat goes on.

My views are here and I shall check in on ocassion, but basically lurk.
======

The MCAS debacle represents an attempt to use technology to compensate for a basic design that did not satisfy the "rules" and the company wanted to sell the plane with no additional training for pilots flying the basic plane. So save a few bucks here, but then spend billions down the road, and then add the personal losses by a few hundred folks.

I sure hope all manufacturers look at this debacle and look in the mirror.


zzuf 17th January 2021 01:09

Gums, F102, I think I have your pic!! High over Thailand 6Jul1964, probably 100 miles or so north of Korat.
Courtesy RAAF Avon Sabre and A4 radar gunsight. Concede a gun splash??? Ha Ha good old days.
Truly sorry about the thread drift, won't do it again.
Best regards.


https://cimg3.ibsrv.net/gimg/pprune....2c692b514f.jpg

gums 17th January 2021 01:30

@ zzuf,

YOU SWINE!!!

PAXboy 17th January 2021 01:53

I ask a question that may well not be for this thread or indeed any thread:

In the whole MCAS affair, Boeing has received (and will continue to) all the justifiable anger of humans and the law. However, South West Airlines who wrote the $1m per airframe penalty clause appear not to have received even a glancing blow?

Whilst it can be said that Boeing were big enough to make their own mistakes (and did) would they have been as likely to commit to MCAS if not for such a high penalty being set by their customer?

Of course, it might just have been 'good old capitalism' at work ...

vilas 17th January 2021 02:25


Originally Posted by PAXboy (Post 10969498)
I ask a question that may well not be for this thread or indeed any thread:

In the whole MCAS affair, Boeing has received (and will continue to) all the justifiable anger of humans and the law. However, South West Airlines who wrote the $1m per airframe penalty clause appear not to have received even a glancing blow?

Whilst it can be said that Boeing were big enough to make their own mistakes (and did) would they have been as likely to commit to MCAS if not for such a high penalty being set by their customer?

Of course, it might just have been 'good old capitalism' at work ...

Boeing was selling an aeroplane not cocaine. They are solely responsible for the product and it's aftermath. By this absurd logic why not blame the Airbus Neo or the bigger fan engines fitted on them? Without which the MAX would never have been made?

john_tullamarine 17th January 2021 06:11

Truly sorry about the thread drift, won't do it again.

Unless it is appropriately infrequent ... in which case, it will not only be tolerated, but encouraged, aided, and abetted.

PAXboy 17th January 2021 13:41

No vilas that is not a valid comparison but I shall let the matter go.

RVF750 17th January 2021 13:51

Gums and TD thanks. The penalties of, and that they did indeed try to put alloy sticky-outs on to get what they wanted first is a relief. As to Airbus, yuk. I've tried my whole career to avoid flying one. I like feel and feedback, thank you very muchly.

I always thought the answer for FBW sidesticks was to mount the whole stick and force sensing assembly on a moving base that mimicked the actual movement of the control surfaces. That way you'd get both moving, and more softer felt motion at slower speeds, plus the benefit of feeling any interference from the computer limits. It's a Win-Win-Win option. Not sure if they do that at Gulfsteam or on the C17? It was certainly a trick Airbus missed.

PAXboy 17th January 2021 21:03

Perhaps that level of sophistication was not available when they started out their FBW design. When it was - they already had so many machines in service, and pilots used to their side stick, that it would have caused more problems to uprate? Gosh they might even have had carriers specifying that the change must not compel any SIM time by force of financial penalty... :uhoh:

Seriously, if they had a working system making a fundamental change would be diffcult. Might be good for the longer term but Bus were still climbing the market at the time and such major changes could have been tricky.

megan 17th January 2021 21:35


However, South West Airlines who wrote the $1m per airframe penalty clause appear not to have received even a glancing blow?
Southwest was just a customer seeking a deal on a product, Boeing said yes we can do that, so the airline bought in. The longitudinal handling issues required them to do something to alleviate the problem and after trying aerodynamic fixes, which didn't work, Boeing came up with MCAS. SW are not in the aircraft design business, they just say as a customer what they would like, it's up to the manufacturer to tell them what's possible. SW made an offer, Boeing accepted, same as when you walk into a car dealer.

blind pew 19th January 2021 08:21

What puzzles me is the difference in the stick force criteria and the real world!
My UK instructors Bible circa 1969 BLAC flight instructors manual has no mention of increasing back pressure or stick position in the stalling exercises nor theory.
Likewise my British Gliding Association instructor manual from 2005.
Never during heavy metal simulator stall exercises has any one mentioned stick pressure.
The only times I’ve had the death rattle go was on approach in turbulence on the Trident..whether incorrect load and genuine or the system I was never told but there wasn’t any “ohh the stick force warned me” moments.
I’ve flown several gliders where it doesn’t change although a few have rudimentary springs used for trimming which do have increased force purely due to the stretch.
Model aircraft controllers..the most difficult aircraft I’ve flown..have simple centring springs iirc with a parallel mechanism.
The only increasing force requirement in my real world is on low performance paragliders which is intended to stop low airtime pilots stalling inadvertently...say he who has accidentally stalled and spun them.
Off hand I can remember five occasions where colleagues got stall warnings or stalled.
Two were with incorrect droop selection, one at low speed which ended up in a field, the second extended at two high a Mach number and went through several levels in a holding stack before control was regained.
The third was a mate who was too busy talking during an intermediate level off having forgotten to engage auto throttle.
The final pair were both on visual approach into Nice on the then new Fokker 100 which supposedly had an all talking autothrottle and stall protection system which it didn’t.
Stick force didn’t come into it.
IMHO whoever drew up the requirements should have been an experienced pilot rather than a bean counter.


Uplinker 19th January 2021 09:50


Originally Posted by RVF750 (Post 10969819)
..............As to Airbus, yuk. I've tried my whole career to avoid theying one. I like feel and feedback, thank you very muchly.

I always thought the answer for FBW sidesticks was to mount the whole stick and force sensing assembly on a moving base............. It was certainly a trick Airbus missed.

I am interested to know if you have actually been type rated onto Airbus FBW? I have flown them for 13 years and personally don't think the FBW side-sticks need an "answer"; they work very well.

Having previously been type rated on four different makes of conventional aircraft; I took to the Airbus FBW like a duck to water. You either see and feel your control limits through a yoke the old fashioned way, or you feel that you are at neutral or have reached the limit of the side-stick quadrant on the Airbus. That and the PFD is all the feedback I need.

The Airbus side-stick and FBW relationship is very poorly taught, I grant you. No TREs I asked ever properly explained to me how to use the side-stick, and eventually I taught myself. Initial training is hampered by not having linked controls - I learned a lot in my early days on turbo-props when Captains would invite me to "follow them through on the controls.

Checkboard 19th January 2021 12:53

The airbus sidestick is fine. The lack of feedback from the other side is a bit of a problem.

The non-moving thrust levers, compared to say the Boeing, are the thing that I would change. Having said that - it's the way of the world now.

fdr 31st January 2021 05:30


Originally Posted by PEI_3721 (Post 10969100)
gums, Detent, et al, caution with specific comparisons.
Following on from zzuf, good refs; - associating the A320 with feel and bob wts could be misleading.

Airbus chose the combination of electrical signalling, digital computation, and side stick as their FBW system. All of these challenged the certification status quo; this required adaptation, interpretation, and new regulations. Airbus designed the future, rewrote the regulations.
Conversely, Boeing, using the improved technologies where possible, chose to follow history. Moving sticks, trim based force-feel, fleet commonality.

The piloting differences matter little (avoiding endless opinionated debate); these aircraft meet the safety requirements, and are flown as any aircraft can be.

Airbus chose a manoeuvre demand algorithm C*, a combination of pitch rate and 'g', with rate dominating low speed, 'g' higher. The trim followup restores a stable condition and minimises drag. (Military systems may favour 'g' more than rate)

Boeing is similar except the trim followup had to maintain the speed-dependent force-feel; this is the basis of the C*U algorithm, where U is the speed aspect.

The 737 Max with MCAS extended previous trimming adjustments (STS), to compensate for aircraft weaknesses; in no way is this FBW (electrical signalling at best). Post modification, MCAS fails safe, no trim demand or incremental runaway (although separately, the stab still could).

Relating this to AF447; the A330 did exactly what the pilot demanded, for the situation, as the crew interpreted it - UAS - pitch/ power. The technical / icing cause had be been identified from previous incidents and modification was in hand. The safety lessons stem from why this one accident differed from several previous incidents with the same trigger - go to previous threads for debate.

In the 737 Max accidents the aircraft did its own thing; crews were in recovery mode without explanation or guidance.

Even after modification, MCAS and the revised checklists could still lead to an AF447 type of incident. The checklist for AoA disagree requires action for unreliable airspeed; this biases the crew's mind to UAS, requiring pitch/power, bypassing wider situational aspects such as cross referring standby instruments which could clarify the situation, not requiring any manoeuvre.
This suggests that Boeing's operational approach to MCAS, alerting and drills, are still out of sync; perhaps not really appreciating if (why) MCAS is required - certification or training.
Old aircraft, even with new mods still require old style situational awareness to help crews understand, without ambiguity, and not presuming any failure, cause, or action. It is difficult to impose new technical philosophies on an old aircraft; similarly for operational aspects.


C* works nicely however it leads to the atrophy of procedures in the event of a law change, and that has led to a few rapid dissemble events. It is nice to fly though when working rite/write/right... reversion needs practice.
C*U makes you appreciate C*.

The aerodynamic issues of MAX (incidentally a popular name for dogs, and cats) are able to be resolved aerodynamically. The fact that there is a lifty surface poking out before the wing is not a problem, the non-linearity in what it does though is. At the same time, the bits that are added to the BRT to cure previous non-linearities are kept.... and no one got out an angle grinder? On NTRS, there's about 1000 papers related to high alpha lifting body flow control, and, surprise, the bits on the pained side of the cowl work on those factors, and got rid of the exact opposite issue that existed which led to the implementation of the sticky-outy stuff, which ended up assisting the non-linearity that was then the needy bit for the guys to redo the "lets run the trim nose down" bit of MCAS... whew. one breff.

Getting out the hacksaw or angle grinder would affect one thing, however, it would increase VS1g by a bit. But putting a LET on the mid-span TE Flap would do more than compensate for that, and even the inner flap of the Yehudi area would function to increase CL, and drag the CP aft mitigating what otherwise would be a Cm reducing shift of spanwise lift distribution inwards and therefore forwards... it's a swept wing.

There are a few pretty neat papers with NTRS and with AIAA ARC, DLR, DTIC, Delft, TsAGI, RAeS etc on the matter of low aspect VGs on nacelles and flow interaction with a wing, they are easy reading, and how and why are well described. Slender body flow control gets to the same point, and John C Lin, Carranto, Bruce Storms, Li, and the rest of the mob of researchers covered the issues pretty well, following on Bob Liebecks works, however, the subject has always been missing a simple point, one group of researchers looked at low-speed stuff and just that area. in a cell next door, literally, was a bunch of guys looking at high-speed effects of another device, and apparently, there wasn't any time for two to compare notes over coffee, as the flow structures are the same... the effects are different the mechanisms are the same. The fringe benefit is you also get the real world supercritical flow outcomes that do not exist except on paper due to the point that details matter.

Anyway, a hacksaw or angle grinder would have removed the issues of stick force gradient and would have been readily offset by simple mods to the TE of the flap that would have reduced VS1g, and therefore retained or improved V speeds, while nicely reducing drag in transonic flight. There is a modest increase in trim drag in cruise due to the wing actually doing what it is supposed to do, but that is around 1% of the magnitude of the drag reduction on the wing (which is still only a little of the total lift, etc... ) some 16M USD later, we did prove to non-believers that, surprise, lift and drag are orthogonal, because they are, well, orthoganol. The negligible trim change was recorded, it was measurably less than the trim change resulting from shifting 1 x 67kg SLF from 18C to 1B. For the 737 particularly, the flap track design hates vibration, and the mods to the flap reduce that considerably because the reason for the vibration, instability of the Kutta condition at the TE, is resolved.

just sayin' MCAS was a hammer fix for a typo by a builder.


mustafagander 31st January 2021 09:20

Sounds good fdr,
BUT MCAS does not operate with flaps extended as I understand things. So then, do what you like with the flappery, it matters not.
A simple old engineer like me sees the easiest and best fix as small strakes on the aft fuselage set to zero incidence in the CRZ case. Now they cost a bit of wetted area and maybe a bit of extra drag on CLB coz the strakes do not align with the streamlines. However it is a simple once for all fix with no failure case. Never mind this software stuff, KISS.

PEI_3721 31st January 2021 09:32

fdr, thank you for the extensive background.

Re 'angle grinder' fixes. One of the first western public conferences where TsAGI presented a paper on high alpha aerodynamics. - In answer to a question on their approach to strakes re nose slice, why some aircraft could perform 'cobra' manoeuvres (SU27) vs those requiring extensive theoretical development (F18); 'if a particular aircraft had a problem then change the nose cone until one was found which did not roll off'. A lesson in practicality.

EASA neatly concludes the certification need for MCAS:-
"MCAS has been established to play only a limited role in augmenting the stability and stall characteristics of the aircraft in certain conditions. … needed to ensure the stability margins that make the aircraft fully compliant to the applicable regulations on stall demonstration and pitch control characteristics. This explains its inclusion in the original 737 MAX design.
These stability margins are required by regulation in order to support the flight crew handling of the aircraft during certain manoeuvres such as approach to stall …
MCAS was needed to provide full compliance but also that the loss of this function does not preclude the safe flight and landing of the aircraft; i.e. the 737 MAX remains stable following the loss of the MCAS function."

Boeing 737 MAX Return to Service Report
https://www.easa.europa.eu/sites/def...ice_Report.pdf

gums 1st February 2021 15:46

Salute!

Outstanding discussion and analysis by fdr. love it

Other than many posts concerning the aerodynamic solutions other than the kludge MCAS, I still need someone to explain how the 'bus got certified with no control feedback related to AoA or mach or....

I can unnerstan that a certain command from the yoke or stick should result in some aerodynamic response, but we have the gee command in the 'bus folks, then hybrid commands in the B777 and then the laws I flew with some of the systems years ago along with the Concorde.

My opinion is the FAA and other certification agencies need to revise the requirements. The MCAS was implemented to satisfy a relationship on a chart or graph that would be meaningless in the AB 320 and later. When I looked it up, it looked like something for the Aeronica Champ I flew in 1960.

Oh well, I hope we move forward and avoid a chain of decisions and implementations that resulted in the MAX tragedies.

Gums sends...

Bergerie1 1st February 2021 17:33

Which, Gums, is why in the real world, I questions why it was ever required at all.


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