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-   -   Concorde question (https://www.pprune.org/tech-log/423988-concorde-question.html)

stilton 13th March 2015 06:45

Concorde depressurization procedure
 
Curious to know what drills were followed with a rapid depressurization at it's normal cruising levels between FL500-600.



Was it possible to go to idle power prior to starting a descent, and with no spoilers would reverse have been used to achieve a higher rate ?

EXWOK 13th March 2015 09:29

Just happened to look in, and saw this thread was active again.

No trouble getting down from the CRZ:

Idle power would be used (the ramps should cope with the change of airflow). Idle power at M2 resulted in a most impressive rate of deceleration (anyone standing in the aisle would probably find themselves sitting), which translated into a very high RoD. Well over 10 000fpm initially.

As such, reverse would be neither needed nor desirable; you would be well outside the envelope of idle reverse use anyway. (This function was quite rarely used as it was a bit of a faff).

The pilots would select the fuel fwd transfer override switch initially to cope with the decel, and the FE would set the fuel panel up shortly after the descent was steady.

All very dramatic, and never needed in pax service afaik.

stilton 13th March 2015 21:01

Thanks Exwk, is it accurate that FL600 was the Concorde's regulated ceiling due to the time required to descend in the event of a depressurization or were there other factors involved ?


It sounds like you could get down pretty quickly when needed. I believe it was capable of higher altitudes and sometimes reached FL600 in cruise, I forget the highest achieved during flight test although that is probably in this thread !


Incidentally what was the envelope for using reverse ? Your description of it's operation makes it sound less than practical ?


Why was that ?


Best wishes.

EXWOK 18th March 2015 08:30

Time for descent may well have been a certification requirement for max FL - others will know better than I…

I don't believe the ramp schedules were designed to operate far above FL600, I vaguely recall that FL635 was the highest reached during testing but, again, others will know better. A typical LHR-JFK or JFK-LHR would get to between 570 and 590 depending on weight and OAT, LHR-BGI almost invariably ended up level at FL600 due to lower weight and much lower outside temps.

As for reverse inflight, off the top of my head the limits were; Max FL300, speed 250-380kts, max use 4 mins. It didn't make a vast difference to RoD, although it was noticeable.

Inflight rvs was limited to engs 2 and 3 but to enable sufficient air to deploy the reversers, engs 1 and 4 spooled up slightly (in fwd thrust) to help deployment. While this is going on the primary nozzles open fully (for the same reason) but after reverse position is reached, the 2 and 3 primary nozzles have to close to 15% otherwise you get a 'CON' light which means reverse has to be cancelled on that engine (this was not a rare event).

Common sense and airmanship also dictated that you had an escape plan if one or both the engines didn't get the secondary nozzles out of reverse, so you didn't want to do this if fuel was tight.

All-in-all it was far better to make sure you didn't need reverse inflight!

EEngr 18th March 2015 23:24

EXWOK:

The pilots would select the fuel fwd transfer override switch initially to cope with the decel,
Did they have to pump the fuel forward? Or did it just move on its own due to the decel?

EXWOK 19th March 2015 12:55

……it was pumped.

Tank 11 also had two hydraulically-powered fuel transfer pumps to cater for other failures which may deprive you of elex power to the usual pumps, just to cover all eventualities.

stilton 20th March 2015 04:22

Did LHR-BGI always tech stop in SNN ?

EXWOK 20th March 2015 04:30

Nope. Don't remember ever doing that.

Occasionally tech stopped ANU or SMA if tight for fuel.

a_q 3rd April 2015 18:33

Phew! What a fantastic read.
 
After about a week of 3-hour nights (not much on the telly) I have finally got to the end of this thread. Let me echo others in praising the patience and technical openness of the main engineering contributors, along with the excellent recollections of the pilots, cabin staff and many others.

I am afraid I have only been on Concorde around a dozen times, and as I live a few miles from Duxford, you'll probably guess that's 101 now in Hangar 1. Standing in the cabin I can only imagine the experience of actually flying in her, but you guys have certainly bought her back to life in my mind at least.

While reading the thread I came up with many questions (around ten or so) and these have been answered in later exchanges on the thread, however I do have a few left over:

1. The speed freak in me always wants to know "how fast"? Notwithstanding the principles outlined on p.55 by CliveL and M2Dude, if the intake system were somehow made "more leaky" and reheat were applied, in theory at least, how much more thrust could the 4 engines produce, in "ideal" conditions (I saw somewhere that -80C had been encountered)? If you then extrapolate the drag, what sort of peak Mach number might be attainable in short bursts (ignoring for now the detrimental effect on the airframe?)

2. There was a discussion or two of the (highly theoretical, expensive and unlikely) prospect of restoring one of the airframes back to flight around p22. However I don't think I saw 101 or 102 mentioned in any of these discussions, are these even further 'gone' (101 having sat outside for 20 years)? On the other hand, would the lack of sponge-like insulation mean less corrosion might have set in?

3. Again on p.55 there is mention of (naff) paint schemes and their bad effect on skin temperature. Was the paint on Concorde specifically chosen to radiate infrared (for example) to help cooling? The SR-71 (which I also visit at Duxford regularly - how lucky am I!) of course is matt black, which presumably radiates even better? When the airframe attained thermal equilibrium at the top of the cruise, what were the relative contributions to cooling of: radiation, cold uncompressed air passing over parts of the skin, the internal aircon (cooling from the inside), etc?

4. M2Dude referred a couple of times to robbing spares from other airframes. Spares that may have been 5-8 years old? What sort of testing regime must these spare parts go through to ensure they are still fit for flight? Is it labour-intensive?


If I can opine (at the risk of having M2Dude chastise me if he still reads this - as I am not staff) the computer he mentioned on page 37 sounds to me very much like a "bit slice" computer. These were typically constructed from discrete logic and quite often had very long words - 64 or 128 bits. I only ever saw one of these in my 30-year career in computing, a rare beast indeed. And yes I remember that Mil Spec TTL - back in the day I used to pop the lid off the ceramic packages and you can look at the gates, and even watch the silicon glow if you apply a bit too much Vcc! But I digress.

Thanks again for a fascinating thread.

CliveL 5th April 2015 07:55

@EXWOK


There was a certification requirement for descent time from FL600 down to FL100 if I recall correctly. Can't remember the value though. In flight reverse was developed to trim some fraction of a minute off the time to get inside the requirement


@ a_q

Not sure what you mean by a "leaky" intake. At about 2.2M the first shock would hit the intake lower lip and from that point on the total intake mass flow was frozen. Increased engine mass flow could only be obtained by reducing bleed flow and that gave higher engine face flow distortions driving the engine towards surge and lower intake recovery. So engine mass flow was effectively fixed also.
Then the amount of "dry" fuel which could be added was limited because the higher Mach number increased the engine entry temperature but the maximum turbine entry temperature was fixed.
You could add thrust by using reheat, but you would not get as much as you would like because the final nozzle, being designed for 2.0M would be too small for optimum efficiency at higher Mach numbers.
Overall, IIRC we got to 2.23M in flight test. If you pushed me I would say it might be possible with reheat etc to get to 2.25 or 2.26M, but it would be a blind guess!

ruddman 5th April 2015 09:09

Did Concorde have Autobrakes or manual? What was typical stopping distance and did reverse play a big part once it was back on the ground?

a_q 5th April 2015 20:59

Leaky?
 
Thanks CliveL,

as you said on P.55 a fair few moons ago:


Originally Posted by CliveL
Dude also says quite correctly that 101 flew to 2.23M but the production aircraft was limited to 2.13M. Now you may not believe this, but 101 could fly faster than the production aircraft because she (101) leaked like a sieve!.
I doubt I will get away with that without some explanation....

Your engineering "finger in the air" seems quite reasonable, so that answers one question, thanks.

I have a new project, on my next visit to Duxford to find out if the front wheel brake disk is the vented style, or solid. For on one of my cars I have Cortina solid front disks, and on another the vented ones, and I'd like to know which one has a "Concorde" front brake :) Do I have to look in between the front wheels?

MrSnuggles 7th April 2015 10:40

This thread is absolutely amazing and blimey me if I wouldn't buy it as a book!

CliveL 8th April 2015 07:02

Leaky
 
@a-q


Ah yes, page 55 from 4 years ago ...... It's my age you know!


What threw me was your reference to a leaky intake - on 101 it was all the nacelle aft of the intake that leaked not the intake itself

EXWOK 8th April 2015 19:40

Ruddman -

No autobrakes.

(And - with my pedant's hat on - no 'manual' brakes either. Pedal brakes, yes. I know that the 'manual brakes' has become an accepted term, but the nonsense of it just bugs me….)

Stopping distances were good; from a higher Vapp we stopped rather shorter than a 'classic' 747. Filton was tightish, Bournemouth was worse….

First gen carbon brakes did not like being 'feathered' so we used them pretty firmly on every landing. At Filton, Bournemouth, E Midlands etc. you'd put the pedals to the floor after nose wheel touchdown. Allegedly no more wear doing this than feathering them along a long runway.

Reverse was pretty effective - more so than a modern bypass engine. We idled the outboards at 100kts and the inboards at 75kts so they weren't in play for the whole landing (reverse is most effective at higher speeds anyway).

It was a good 'stopper'. Thankfully.

ZeBedie 8th April 2015 20:28

Was pilot selection purely on seniority?

stilton 8th April 2015 23:35

Great information Exwk.


Didn't the early prototypes have a braking parachute ?

CliveL 9th April 2015 07:24

@stilton


Yes they did. I tried to post a photograph but the Dropbox link doesn't seem to work any more (neither does the "quote" icon)

ruddman 9th April 2015 12:26

EXWOK?
 
Much appreciated. :ok:

dazdaz1 9th April 2015 14:03

May I assist........

http://i16.photobucket.com/albums/b9...psir7n35aw.jpg

CliveL 9th April 2015 19:05

Thanks dazdaz; that's the shot I was trying to post.:ok:

Volume 10th April 2015 06:35

How was the procedure for re-packing that parachute?
Has it been done to the same strict requirements which apply to pilots/ejection seat paracutes, meaning only specifically trained and licenced personnel could do it?
For how many landings was that parachute good? Was there a life limit or has it been an on-condition item?

Was the Concorde design somehow based on the Caravelle parachute, or a specific new design?

Bellerophon 10th April 2015 17:25

ZeBedie

...Was pilot selection purely on seniority?...

Fortunately, Yes! :)

It was (almost) exactly the same process as pilot selection for any other aircraft move in BA.
  • There had to be a vacancy on the type.
  • You had to be "unfrozen" and free to bid.
  • You had to be senior enough to obtain one of the vacancies.
  • You had to pass the conversion course.

There were two minor differences to the normal BA process that applied once you had been notified of a successful bid and allocated a course date.
  • Before starting the course, if you changed your mind, you could voluntarily withdraw without penalty and remain on your existing fleet.
  • If the Chief Pilot on your existing fleet felt there were clearly defined technical reasons why you would be unlikely to complete the Concorde conversion course successfully, you could be denied the course.

Over the years, there were a very small number who were denied a conversion course on technical grounds, one of whom I knew personally.

There were several people who voluntarily withdrew from a course they had been allocated. Often this was after a look-see trip and a chat with crewmembers about the conversion course and life on the fleet. This was not uncommon, and I got my conversion course, at shortish notice, after just such a voluntary withdrawal by a more senior pilot.

Finally, often people are surprised to learn that - for various reasons - most BA pilots never put in a bid for Concorde. The year I got my course, there were around 600 captains in BA senior to me who had declined to bid.

DozyWannabe 10th April 2015 22:54

@Bellerophon:

Interesting info - cheers!

As a sort-of tangent, as an aviation-mad nipper I watched and recorded the 1988 BBC Concorde Special, and pretty much wore the VHS tape out. The skipper on that flight was Hutch (who also just-so-happened to be a BBC aviation correspondent on the side). The reason I bring it up was that the FO was Chris Norris, who mentioned that he was just about to be made Captain - and regretfully that meant he'd be leaving the Concorde flight deck, most likely for a subsonic short-haul type (he reckoned it'd be the B757).

As I recall, I think I remember reading that Capt. Norris did end up returning to Concorde as a captain before the type was retired - so I'm guessing that previous experience as FO did count when making the bid. Was that the case?

Bellerophon 11th April 2015 11:22

DozyWannabe

Chris Norris did indeed return to the Concorde fleet as a Captain, later becoming the last Training Captain to be appointed on the fleet.

He was one of the most able and respected Captains on the fleet, as well as an excellent instructor, and his signature appears in my licence when he was the instructor on my last Concorde simulator check in June 2003.

Once back on Concorde as a Captain, his previous record and experience as a Concorde F/O would undoubtedly have weighed heavily in his favour on selection for the Training Captain appointment (which was a merit-based selection) however it would have had no bearing on his being offered a return to Concorde as a Captain, which, as described above, was a seniority-based selection.

The annual postings and promotions process in BA, whilst sometimes lengthy and tortuous, had the virtue of being highly transparent. Every application, from every pilot, was listed, along with the results and reasons for the results, and this document was available to any pilot who wished to check!

CliveL 12th April 2015 15:36

@ Volume


Sorry for slight delay; I hadn't a clue and had to ask an old friend who was directly involved in Flight Test. This is his verbatim reply:



I remember the Concorde braking parachute quite well and as I recall the parachute door indicated open during the first flight of 002 although the chute functioned normally on landing.


As I recall the parachute was used quite a bit in the early days even during the 1972 overseas “Sales Tour”. Remember the prototypes were operating well above their max landing weight because of the amount of test equipment on board.


The parachutes were repacked by our own Safety Equipment people who were fully qualified on all the safety Equipment we used on Concorde and on the Canberra.


I don’t recall ever having life problems with the parachutes. I imagine the total number number of deployments would not be that high. I think it would have been an on-condition item.


I can’t see that the Concorde parachute would bear any relation to the Caravelle system. Concorde was a much heavier aircraft with higher landing speeds. I feel sure that Concorde had a specific new design.


Having been on board several times when the chute was used I think the crew liked the initial deceleration which the chute provided . Although I do recall landing at Bombay in very bad weather when the parachute was deployed and immediately jettisoned since it was pulling the aircraft off line.

I think that is about as much as one could hope for after all this time

ruddman 12th April 2015 23:35

Was there anything written up if it accidentally deployed in flight? Could it?

NigelOnDraft 13th April 2015 07:02

Normally contain a weak link, so would break away if deployed anywhere above a typical landing speed.

CliveL 13th April 2015 07:46

I suppose there might have been a combination of system failures that would have caused it to deploy, but AFAIK it never did, so there was nothing to write up.

Octane 22nd April 2015 09:36

Maximum low level speed
 
Can anyone help with this question? What was the highest low level speed reached during testing? I'm assuming generated heat would be the limiting factor?

vapilot2004 22nd April 2015 10:59

I'm betting low altitude limits for Concorde are less about hull temps and possibly more about Vmo (airframe) limitations. (...and surely not thrust!)

Meanwhile, I await the truth as you do Octane, from our resident experts, to whom I offer warm thanks and have the greatest admiration!

EXWOK 22nd April 2015 13:52

I've no idea about testing, but in line operations the Vmo peaked at 530kts, having started off rather lower depending on alt and mass. (Normally 380-400). I'm pretty certain there's at least one flt envelope earlier in this thread.

VAPILOT is spot on regarding the reasons for Vmo, of course.

Doesn't answer your 'during flight testing' question, I concede. Sorry!

CliveL 22nd April 2015 15:26

At low altitude think 455 ktCAS.
Tmo was a long exposure structural limit
Mmo was an intake limit
Vmo was a structural (flutter) limit

vapilot2004 23rd April 2015 03:43

Thanks EXWOK and CliveL!
 
Not to hijack Octane's question further, but are these speeds attainable with dry thrust?

CliveL 23rd April 2015 07:09

Sorry, you will have to excuse my confusing statement as I am writing from. hospital bed and not at my sharpest!

To be clear, the original question related to maximum speed which I took to be Vd - 455 kts from about FL 60 up to about FL 360
This was the flutter clearance and was usually acheived in a dive. Vmo was thenwhat you got by backing off to give the statutory margins. Not strictly a flutter limit though limited by flutter! Vmo of course could be flown dry

vapilot2004 23rd April 2015 08:00

Many thanks and best wishes on a quick recovery!

E_S_P 23rd April 2015 11:53

CliveL
 
Same here in wishing you well!

dazdaz1 23rd April 2015 12:41

Wishing you a speedy recovery and back to full health soon:ok:

rjtjrt 23rd April 2015 13:24

CliveL
You have many loyal followers of this thread, all of whom I am sure wish you a speedy recovery.
As others have said a fascinating thread, much of it due to your input.
Also, thanks for Concorde - what an aeroplane!

CliveL 23rd April 2015 14:36

Thank you everyone - much appreciated


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