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-   -   Why are all APUs turbines? (https://www.pprune.org/tech-log/382577-why-all-apus-turbines.html)

Dairyground 25th July 2009 20:19

Why are all APUs turbines?
 
As far as I know, efficient turbine engines have never been developed for road vehicles. Around 45 years ago there was an experimental Rover turbine-powered car, but it never got beyond being an experiment experiment.

If turbine engines are so inefficient, especially at ground level, why are piston engines, whether spark or compression ignition, not employed as aircraft auxiliary power units?

I would have thought that paraffin was near enough Diesel to power a compression ignition engine, so fuel is probably not much of a problem.

So is the problem weight, installation complexity, engineering inertia, or something else?

Intruder 25th July 2009 20:23

Turbines are very efficient at delivering high power from a lightweight unit. They are especially efficient when they can be designed to deliver a relatively constant output. They are also relatively maintenance-free.

A diesel would be too heavy and maintenance-intensive, and would not work well airborne.

vapilot2004 25th July 2009 20:44

Power to weight ratio, fuel compatibility and of course bleed air output that is native to their operation.

SNS3Guppy 25th July 2009 22:42

Several of the aircraft I used to fly employed piston APU's; typically ranger V-2 motors with a direct drive generator.

vapilot2004 25th July 2009 23:45

Respect your elders
 
Did the aircraft designation start with a B and end with a number? :ooh:



and were there large doors fitted to the underside? :)

muduckace 26th July 2009 02:16

I believe that the heat generated by a piston engine would require extra drag for cooling. Also the simple fact of the usage of jet fuel simplifies a turbine/centrifugal compressor type APU simplifies turbine APU usage, supplying an alternate fuel source would be impracticable.

Not to mention the regulated air source for a piston engine that would require a supercharger for apu's that ate certified to operate at altitude. The other factor is creating a piston powered apu that could maintain the 400 hz required for the generator and reliable power to do so.

Denti 26th July 2009 07:03

Both airbus and boeing do work on a fuel cell APU system as far as i know. Especially boeing is very interested in that approach with their newfangled idea of the "more electric" aircraft as there is no need for bleed air supply from the APU anymore.

Founder 26th July 2009 09:08

No need for bleed air from the APU?

- how would you start the engines?
- how would one dry crank an engine in case of tail-pipe fire?
- how would one keep cool in all of those greek airports which doesnt even have ground power :P

I think the apu will live for a long long time... =)

captjns 26th July 2009 09:32

There was a gent, in the '70s who was running around in a B25 with a Briggs and Stratton 4hp 2 stroke engine to supply electical power.

salamanderpress 26th July 2009 10:11

power weight ratio would be critical. You would be lugging a great big piston engine about the sky for the entire life of the airframe.

ability to start and run at high altitude would also be critical. A piston engine's power drops off rather fast at high altitudes. And probably could not run at all above 250 without supercharging, let alone providing any power offtake.

another killer is the separate fuel system required. Maybe piston APUs on piston aircraft made sense, but not on a jet aircraft. The US Navy did fly jets off carriers using avgas for a while, but I don't know with what results. Certainly not commercially sensible.

Thanks for starting the thread. I think we need to ask ourselves fundamental questions like this to get some clear thinking on the subject. Like, why don't we tow aircraft to the takeoff point instead of sitting around with engines running.?

SNS3Guppy 26th July 2009 10:43


Did the aircraft designation start with a B and end with a number?
Nope. PB4Y, P2V, DC-3 (an addition), C82, C97, etc.


and were there large doors fitted to the underside?
For the APU, no. Just a small exhuast. For mission purposes of dropping things, yes.


No need for bleed air from the APU?

- how would you start the engines?
- how would one dry crank an engine in case of tail-pipe fire?
An lot of aircraft don't have APU's to begin with, and don't need bleed to start, using electric starter-generators. Or separate starters and generators. So far as a tailpipe fire...if no bleed is required to start, lack of it from an APU has no bearing on continuing to crank during the start process.


I believe that the heat generated by a piston engine would require extra drag for cooling.
Cooling drag is irrelevant for ground power, and many aircraft do not or cannot use their APU in flight. We could use our piston APU's in flight, with no additional drag penalties.


The other factor is creating a piston powered apu that could maintain the 400 hz required for the generator and reliable power to do so.
Applicable for those aircraft which use 400 Hz...which not all do, and for those which do, stable inverter output can be regulated as needed.


There was a gent, in the '70s who was running around in a B25 with a Briggs and Stratton 4hp 2 stroke engine to supply electical power.
While some operators do use commercial generation, more than likely he was using the standard four stroke APU, which was generally a two cylinder carbureted piston motor with a direct drive generator.

VinRouge 26th July 2009 12:57

Reliability.
Turbines are much more reliable than their reciprocating counterparts, especially at the lower operating temps found in most APUs.

Power to weight has t obe another biggie, as well as providing its own compresor for the airstart case.

Denti 26th July 2009 14:00


No need for bleed air from the APU?

- how would you start the engines?
- how would one dry crank an engine in case of tail-pipe fire?
- how would one keep cool in all of those greek airports which doesnt even have ground power :P

I think the apu will live for a long long time... =)
All true in conventional aircraft, but no longer true in Boeings future scheme of things starting with the 787. "More electrical" airplanes, as Boeing calls it, do not need bleed air for all that. The engines are started electrical with their starter generators (787 two 250kVA per engine), not with bleed air anymore, which eradicates the first two problems. And the packs are driven electricly as well which helps keeping your head cool.

Granted, in existing planes we will have turbine APUs for a long time come, even in the 787 we will have it for quite some time (driving two 225kVA starter/generators), but in other future projects or even as a replacement packs fuel cells are quite possible.

Intruder 26th July 2009 16:32


No need for bleed air from the APU?

- how would you start the engines?
- how would one dry crank an engine in case of tail-pipe fire?
- how would one keep cool in all of those greek airports which doesnt even have ground power :P

I think the apu will live for a long long time... =)
As Boeing is doing with the 787, all that can be done with electricity...

twistedenginestarter 26th July 2009 18:27

"...driven at LeMans by Graham Hill and newcomer Jackie Stewart, was 10th overall at 99mph (13.5mpg) in spite of engine damage."

That's 1965 - doesn't sound that inefficient.

Swedish Steve 26th July 2009 19:32


another killer is the separate fuel system required.
Bit of a red herring, most diesel engines will run quite happily on Jet A1.

But

power weight ratio would be critical.
That is the big problem with a diesel piston.

Even on the ground Truck mounted Air starters for jet engines have changed from Diesel engines to turbines. The equivalent turbine is much smaller and compact than the diesel.

con-pilot 26th July 2009 22:17

We had a piston APU in our DC-3, it provided electrical power for lighting, avionics and the air conditioners. We had window style air conditioners mounted in the foward and aft cabin bulkheads.

To be honest, I don't believe these air conditioners would be approved for aircraft use in this day and age. But thirty years ago you get away with a lot of things that are strictly forbidden today.

The majority of small jets do not have APUs, some have been retro fitted to have APUs installed and some newer versions of the older jets now have APUs as options. However, for the most part they are only for comfort during ground operations and are not required for normal aircraft operations.

leewan 27th July 2009 05:08

Like everyone has written here, it's mainly have to do with the fuel compatibility and power to weight ratio and ease of maintenance. A 744 APU provides around 1500++ horsepower if I can remember and the APU is still smaller than a heavy duty truck's engine which provides half of that horsepower.

asyncio 27th July 2009 09:29


Bit of a red herring, most diesel engines will run quite happily on Jet A1.
I didn't think modern diesels would run on Jet A1, as it doesn't meet the lubricity requirements of the higher pressure pumps?

I think older 'clockwork' diesels would be ok though.

itsresidualmate 27th July 2009 09:36

When I stick it in my '02 BMW I don't go above a 25% A1/ 75% diesel mix and it runs fine! :)

asyncio 27th July 2009 09:52


When I stick it in my '02 BMW I don't go above a 25% A1/ 75% diesel mix and it runs fine!
I'm sure you pay the excicse man the extra duty as well ;)

Anyway, I was going to clairify my original statement by saying that you could add the extra lubricity enchancers which modern ULSD has, or you can modify the engine like the Thielert or Austro engines.

SNS3Guppy 27th July 2009 12:39


I didn't think modern diesels would run on Jet A1, as it doesn't meet the lubricity requirements of the higher pressure pumps?
They surely will run on Jet A1, lubricity isn't a problem. The beauty of diesel engines is that they are very tolerant of a wide range of fuel formulations.

Denti 27th July 2009 13:32

To modify a modern automobile diesel engine into an aviation one cost thielert (and austro engines) quite a high amount of money. I think the amount cited for thielert was a high dual figure amount of millions Euro. Most of that went into fixing the lubricity problem and aviation grade engine management.

Modern diesel engines reach pressures up to 29.000 psi in their injection systems and the pumps to reach that do react to changed lubricity of course.

Old-Fashioned low tech diesel engine as you might find still in high number in undeveloped areas of this earth were indeed very tolerant to a wide range of differing diesel fuels.

asyncio 27th July 2009 14:36

You beat me to it Denti, I was going to say that the problem is in the pumps/injectors.

The engine itself can indeed run on pretty much anything. I believe there have been some tests in the past running diesel engines on coal dust!!

Now that it has come up, how did Thielert solve the lubricity problem?
Did they go for one of the new ultra-low friction coatings, or did they go for a multi-stage pump with lower differential pressure to allow for looser tolerances?


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