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-   -   Airbus 320manual start (https://www.pprune.org/tech-log/609913-airbus-320manual-start.html)

Black Pudding 9th Jun 2018 22:11

Airbus 320manual start
 
Can any engineers tell me what the difference is between an automatic engine start and a manual engine start is. What actually is the difference with regards the mechanics of the aircraft systems and starting process. What is it that powers the engine for rotation.

Having to do a manual start if the outside temp is 40 degrees or above. How does doing a manual start differ from an automatic start to make this option more suitable. What's the mechanics of the system that makes it a better option.

IFLY_INDIGO 10th Jun 2018 00:03


Originally Posted by Black Pudding (Post 10169266)
What is it that powers the engine for rotation.

It is the Air Turbine starter that powers the engine for rotation during a ground start (both auto or manual start)
It is a small motor that takes bleed air as input and rotates the engine drive shaft as its output.https://cimg6.ibsrv.net/gimg/www.gmf...8eababd99e.jpg

pineteam 10th Jun 2018 00:58


Originally Posted by Black Pudding (Post 10169266)
Having to do a manual start if the outside temp is 40 degrees or above. How does doing a manual start differ from an automatic start to make this option more suitable. What's the mechanics of the system that makes it a better option.

I’m not an engineer nor an expert but that’s how I undestand it.
Talking for the A320 with IAE engines.
I just did one 2 days ago cause we had 20+ knots tailwind. First you have the 2 ignitions A&B instead of only 1 during a normal start. And also you only put master switch ON to send fuel to in the combustion chamber when N2 is >16% and at least 30 seconds after starter has kicked in. You must have both these conditions before putting the master switch to ON. Also manual engine start offers you the option to increase the bleed pressure in case the N2 is too low. On automatic start, it will attemps to start the engine after 30 seconds regardless of the N2. So if you had low bleed pressure and/or strong N2 counter rotation, an automatic start might fail.

BAengineer 10th Jun 2018 01:15

Basically you lose protections

---


Manual Start:

Aircraft configuration:
- APU is running and APU bleed air is available.
When the mode selector is set to IGN START, the
Electronic Engine Control is armed for the start
sequence.

Action on the engine MAN START pushbutton provides
opening of the start valve, via the EEC.

On the upper ECAM display, check N2 increasing and
when it reaches 18%, set the MASTER lever to ON.

As soon as the MASTER lever is in the ON position,
both ignition systems are energized, LP, and PR Shut
Off Valves are opened and fuel flow increases.
At 18% of N2 with the MASTER lever ON:
- Dual ignition and fuel flow.

The MAN START pushbutton stays latched and is normally
left alone during the start sequence.

Action of the MAN START pushbutton has no effect on
the start sequence as long as the MASTER lever is set
in the ON position.

The MAN START pushbutton is normally released at the
end when the engine parameters are stabilized.

In case of malfunction, set the MASTER lever in the
OFF position to abort the start.
Max EGT:
- Starting, for up to 2 minutes, 590 degrees C.
- Transient 635 degrees C.

NOTE: There is no automatic shut down function.

Black Pudding 10th Jun 2018 15:20


Originally Posted by BAengineer (Post 10169336)
Basically you lose protections

---


Manual Start:

Aircraft configuration:
- APU is running and APU bleed air is available.
When the mode selector is set to IGN START, the
Electronic Engine Control is armed for the start
sequence.

Action on the engine MAN START pushbutton provides
opening of the start valve, via the EEC.

On the upper ECAM display, check N2 increasing and
when it reaches 18%, set the MASTER lever to ON.

As soon as the MASTER lever is in the ON position,
both ignition systems are energized, LP, and PR Shut
Off Valves are opened and fuel flow increases.
At 18% of N2 with the MASTER lever ON:
- Dual ignition and fuel flow.

The MAN START pushbutton stays latched and is normally
left alone during the start sequence.

Action of the MAN START pushbutton has no effect on
the start sequence as long as the MASTER lever is set
in the ON position.

The MAN START pushbutton is normally released at the
end when the engine parameters are stabilized.

In case of malfunction, set the MASTER lever in the
OFF position to abort the start.
Max EGT:
- Starting, for up to 2 minutes, 590 degrees C.
- Transient 635 degrees C.

NOTE: There is no automatic shut down function.

So the only difference is you lose protection and your responsible for shut down. Does this mean that you doing it manually means you having a higher chance of a successful start and not allowing the FADEc to shut it down and dry crank. Apart from this, any other difference in the mechanics of the starting process.

BAengineer 10th Jun 2018 17:23

The only mechanical difference are that both igniters are used instead of just one.

If you use Manual Start you dont get the following protections that would cause the start sequence to be automatically aborted.

Start valve failure.
Ignition failure.
Pressure Raising Shut Off Valve failure.
Hot start.
Hung start.
No N1 rotation.

So if you do a Manual Start in high OAT then you should be more successful at avoiding a hot start (I used to do that in the Middle East when carrying out multiple runs on the same engine) BUT you have to watch all the parameters and abort the start before any exceedence - if you get it wrong then the blame falls on you.

vilas 10th Jun 2018 18:04

The main advantage is you can motor the engine longer and dual igniters giving better combustion. That brings in more air also lowers the existing EGT giving more margin for EGT to stabilize. Since FADEC is not going to shut it you may allow the EGT to go closer to the limit but I am not sure whether it's wise. FADEC being a computer can simultaniously monitor multiple parameters for a start abort which humans may not be able. In CFM engine in manual start if EGT reaches limit before N2 reaches 50% auto shut down will happen. Dual ignition is also provided in an auto starts after a start abort. Auto start is very smart. When EGT rises rapidly it cuts ignition for 6 seconds and attempts two more starts with 7% less fuel flow on each occasion before aborting the start.

FlightDetent 11th Jun 2018 01:36

Tiny reword of vilas': "The main advantage is you can motor the engine into higher N2 before introducing fuel, as well as dual igniters giving better combustion"

vilas 11th Jun 2018 02:45

FD
Thanks. That's what I meant. Longer motoring will allow the N2 to increase till max motoring.

Black Pudding 11th Jun 2018 07:22

Thanks for the response

i was asked a crew days ago when we do a manual start, what is the difference between that and an automatic.

pineteam 11th Jun 2018 07:31


Originally Posted by Black Pudding (Post 10170264)
Thanks for the response

i was asked a crew days ago who do we dona manual start and what is the difference between that and an automatic.

The recommendations when to do a manual engine start is written in the FCOM-PRO-SUP.
If you dispatch the aircraft with one igniter fault on one engine, you should also remember to perform manual engine start on that engine unless you like to gamble. xD



safelife 11th Jun 2018 21:28

The other option being to disable the defective ignition system to force FADEC into using the working one.
It's in the MEL Ops procedure.

FlightDetent 12th Jun 2018 12:40

safelife: I found the same in our book, but upon closer inspection discovered some MEL ITEMS & PROC where MAN start was the only advised option.

Maybe a CFM / IAE thing.

pineteam 14th Jun 2018 06:40

Interesting. We only use IAE engines and in the MEL the only operational procedure available is to do a manual engine start.

sierra_mike 14th Jun 2018 21:29


Originally Posted by safelife (Post 10170894)
The other option being to disable the defective ignition system to force FADEC into using the working one.
It's in the MEL Ops procedure.

that's what our MEL OPS procedure is suggesting as well (CFM). pull the respective (defective) igniter CB before automatic engine start, push it back in after start. alternatively do a manual engine start without the CB work-around.


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