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-   -   Concorde question (https://www.pprune.org/tech-log/423988-concorde-question.html)

Brit312 13th Mar 2011 13:09

It is easy [by looking in my book] to confirm the starting sequence was
3421 or for a Push Back it was 3 then 2 followed by 4 then 1, after pushback was complete

Now the hard part is to remember why, and perhaps it was because that is the way in BOAC/BA we had always started engines, but on previous aircraft I do remember there being a reason such as brake pressure or electrics, which was not the case on Concorde. However I seem to remember that the hydraulic pump layout on pre production Concordes was not always the same as the airline version, so this might have had some influence

However by starting 3 then 4 first it did allow engine start to commence with the passenger finger still in place. Now unlike the French the flying control checks were carried out by a pilot as engines were being started and it started with "Blue" being selected which was sourced from 3 and 4 engines.
Now I think this was only because 3 and 4 were the first engines to be started rather than the reason, but it was handy to speed things up.

Now I have heard a rumour you understand that sometimes when things were running late the 3 and 2 engines would be started at the same time, but you have to understand this is only a rumour:ooh:

Titus Oates 19th Mar 2011 18:38

Unlikely Information
 
Hi, Just caught this question on a search, a bit more info.

My Father was Project Manager for the testing of the engines. I remember spending a few weekends with him driving around to look at suitable railway tunnels. I didn't remember where it was but your post identified it.

Once the test-bed was set up dead birds were collected to be fired in to the engine. As stated it was to prove a disk destruction would be contained within the housing: it was.

There were problems with some break-ins, the company put up various hazard signs to scare away local youths (presumed responsible), it worked but then they had to take them down a reassure the local council there were no such hazards.

My Father was also responsible for the flying test bed, placing an Olympus in the bomb bay of a Vulcan bomber.

Hope this helps.

johnjosh43 25th Mar 2011 20:02

Seats
 
Guys - not really a technical question but probably of interest.
Like ShaggySheepDriver I'm one of the guides on Alpha Charlie at Manchester. As part of the tour we always say where the Queen sat. But people always have questions about others.
e.g. - David Frost was always towards the back but was he actually at the back in R26 ?
Question is :- Are there any interesting people with quirky stories who sat elsewhere ? (As per that John Cleese story a few pages back).

beamender99 25th Mar 2011 22:19


e.g. - David Frost was always towards the back but was he actually at the back in R26 ?
Concorde eradicates the tobacco habit - Business, News - The Independent

Mr.Vortex 31st Mar 2011 02:09

Hi all,

Sorry for bump this tread but I'm just wonder why Tank 8 is bigger than Tank 6
which is sit left to the tank 8. Is there any specific reason for this?

Thanks for all of yours reply

Best regards

CliveL 31st Mar 2011 16:20


I'm just wonder why Tank 8 is bigger than Tank 6
which is sit left to the tank 8. Is there any specific reason for this?
No specific reason that I know - just that the wing is a bit deeper in that area so same planform area holds more fuel.

spannersatKL 1st Apr 2011 18:48

M2 dude
Firstly thanks for a very interesting thread. Regarding post 88 (I know it was last year) and the hydraulic systems, the use of M2V would also be required as the pipes were Titanium and Skydrol (ester) based fluids will cause hydrogen embrittlement in Titanium and cracking. For me I had a couple of years working on the aircraft at BA in the late 70's and was always reminded that the design was in the best British military design tradition and training as a gynacologist would have been handy when replacing any component! Good times.

M2dude 3rd Apr 2011 13:23

I'm so glad and flattered at your comments, thank you very much spannersatKL. You are so right about working on the lady. It often seemed like gynacology, or even 'brain surgery 'for fun and profit' a lot of the time when changing stuff on 'The Rocket'.
M2V really was great stuff though, although now it is as rare as rocking horse excrement. (Got any spare)???

Best Regards
Dude :O

Landroger 3rd Apr 2011 13:29

Dude/SpannersatKL
 

It often seemed like gynacology, or even 'brain surgery 'for fun and profit' a lot of the time when changing stuff on The Rocket'.
The old "fourteen fingers and rubber legs" syndrome? Been there, done that, got the bad joint pain to prove it. :sad:

Roger

ChristiaanJ 3rd Apr 2011 17:39


Originally Posted by spannersatKL (Post 6344797)
....the use of M2V would also be required as the pipes were Titanium and Skydrol (ester) based fluids will cause hydrogen embrittlement in Titanium and cracking.

Thanks for that snippet of info, spanners, I'll pass it on to whom it may concern.

...I was always reminded that the design was in the best British military design tradition
Hummm, half of it was French, and I can confirm they were quite good too at the kind of design you are referring to....
My own field was the AFCS, and one of my experiences was discovering, (quite recently) that the prototype Concorde AFCS controller had obvious family relations with the one on the VC-10 (so not military).
Logical, both were designed by Elliott.

.... and training as a gynacologist would have been handy when replacing any component! Good times.
Now 40 years ago in my case, so the scars have gone, but I do know what you are talking about! And yes, good times.


Originally Posted by M2dude
M2V really was great stuff though, although now it is as rare as rocking horse excrement. (Got any spare)???

Same question here....
Concorde always leaked as a sieve... (escept at Mach 2) and still does to this day. We collect the M2V in the drip pans, filter it, and re-use it, but a few uncontaminated drums or boxes would be very gratefully received.... never mind the "Best By" date.

CJ

Jane-DoH 3rd Apr 2011 20:16

Bellerophon


You call 3-2-1 Now, start your stopwatch, pre-set to countdown from 58 seconds, and slam the throttles fully forward till they hit the stops. Four RR Olympus engines start to spool up to full power and four reheats kick in, together producing 156,000 lbs of thrust, but at a total fuel flow of 27,000 US gallons per hour. A touch of left rudder initially to keep straight, as the #4 engine limiter is limiting the engine to 88% until 60 kts when it will release it to full power. The F/O calls Airspeed building, 100 kts, V1, and then, at 195 kts, Rotate. You smoothly rotate the aircraft, lift-off occurs at around 10° and 215 kts. You hear a call of V2 but you keep rotating to 13.5° and then hold that attitude, letting the aircraft accelerate.

The F/O calls Positive Climb and you call for the Gear Up. On passing 20 feet radio height, and having checked the aircraft attitude, airspeed and rate of climb are all satisfactory, the F/O calls Turn and you slowly and smoothly roll on 25° left bank to commence the turn out over Jamaica bay. Some knowledgeable passengers will have requested window seats on the left side of the aircraft at check-in, and are now being rewarded with a very close look at the waters of Jamaica Bay going by very fast! As you accelerate through 240 kts, the F/O calls 240 and you pitch up to 19° to maintain 250 kts and keep the left turn going to pass East of CRI.
I remember that -- the initial rotation was pretty normal other than being a bit faster, then from there it was brought up to a very steep climb (it feels worse than it is, but I was guessing it was around 22 or so degrees -- it has to do with eyeballing the angle of the horizon to the plane's current path -- 22.5 degrees is 1/4 the way up, 30 is 1/3, 45 is 1/2, 60 is 2/3's and so forth). Clearly I'm not a human ADI :}

Jane-DoH 3rd Apr 2011 20:17

How many shockwaves does the concorde's inlet produce? I've been told it was like 3 or so, but looking at some diagrams it looks like there are 7... two stronger ones, three weaker ones, a bendy stronger one, a gap and then the terminal shock.

ask26 4th Apr 2011 14:26

Regarding the engine start-up, was Two-Engine Taxi out ever considered/used in an effort to save some of the vast amound of fuel consumed before take-off.

Related I guess to the above, was there a minimum time limit after engine start before which full thrust could be applied?

Green Guard 4th Apr 2011 19:33

1. Yes ( of course if you have more then 2 )
2. Yes ( every engine, even the one in car or a motorbike etc. )

M2dude 5th Apr 2011 07:23

Jane-DoH

How many shockwaves does the concorde's inlet produce? I've been told it was like 3 or so, but looking at some diagrams it looks like there are 7... two stronger ones, three weaker ones, a bendy stronger one, a gap and then the terminal shock.
OK here we go:

1) The first shock was generated from the top lip of the intake

2) A second shock is generated from the fwd ramp hinge

3) A third isentropic fan shock is generated from the progressively
curved section of the fwd ramp

4) A 4th shock was generated fron the bottom lip
5) A terminal shock system is generated by the coalescence of
still supersonic and now subsonic air at the upper section of the ramp
area.

http://i1237.photobucket.com/albums/...corde/Shox.jpg

Hopefully these two diagrams will help. The first hand illustration above gives the 'theoretical' shock pattern and the second below gives an illustration of practical flows within the inlet. Both assume critical operation at Mach 2.

http://i1237.photobucket.com/albums/...ockComplex.jpg
I hope all this blurb helps


Best regards
Dude :O

Shaggy Sheep Driver 5th Apr 2011 16:27

During the take off roll there was a power check called (by the FE, I think). I've heard this on recordings and videos variously as "power checked" and "Power set". Assuming they are one and the same check, which is correct?

CliveL 5th Apr 2011 17:09

Dude, those are very nice illustrations, but I would make a small correction to the lower picture - the bleed flow is shown as entering the void at the front of the slot between the front and rear ramps whereas in reality it goes (sorry went :-( ) in at the rear behind the terminal shock. The increase in pressure behind that shock was the 'drive' for bleed flow.

Regards

CliveL

Brit312 5th Apr 2011 17:32


During the take off roll there was a power check called (by the FE, I think). I've heard this on recordings and videos variously as "power checked" and "Power set". Assuming they are one and the same check, which is correct
?

I think you are referring to the 100kt call, when the F/E was expected to give a call as to the state of the powerplant [both engine and reheat] achieving desired power for take off. He was assisted in this decision by the illumination of 4 green lights [ one per engine] which came on if the engine power was OK. Should one green light fail then he would confirm the correct engine operation by observing that engine's N2 and Area position

If all OK at 100kts the F/E would call ---- "Power Set"
If not all Ok then he would call ----------" Engine Failure" which would
result in a rejected Take off

In the early days there was no concession and every take off had to have 4 green lights illuminated so the call then was " 4 Greens" , but when the concession came along that term would not fit so the change in call

The concession were
1] one green light out [seeabove]
2] and basically if weight, and airport conditions allowed it a take off could be continued even with one reheat failed at 100kts

Up to 60 kts the F/E could reselectt a failed reheat so hoping it would be
OK by 100kts
At 100kts the conditions in the above concessions applied
Above 100kts the take off would continue even if a reheat failed however
if another fails when below V1 the take off would be rejected

So finally to answer your question the correct call [well in 1998] was

" Power Set "

M2dude 5th Apr 2011 18:09

:OCliveL

Dude, those are very nice illustrations, but I would make a small correction to the lower picture - the bleed flow is shown as entering the void at the front of the slot between the front and rear ramps whereas in reality it goes (sorry went :-( ) in at the rear behind the terminal shock. The increase in pressure behind that shock was the 'drive' for bleed flow.
Clive, thank you so much for your correction; I will ammend this diagram in my files immediately. :ok:
(As always you are of course 100% on the bal. And what do aerodynamisits know about aerodynamics anyway :) :D :)).

Best regards
Dude :O

CliveL 5th Apr 2011 18:54


And what do aerodynamisits know about aerodynamics anyway
Well if you ask two aerodynamicists about a problem you will probably get at least three opinions, so there is at least one in three chance of being right whatever you say:ok:

CliveL

Shaggy Sheep Driver 5th Apr 2011 19:54

Thanks Brit 312. "Power set" it is, then. I was aware of the '3 reheat' possibility which is decided before T/O depending on T/O parameters ('is this a 3 re-heat day or a 4 re-heat day?').

On the P1 side of the cockpit is a small hinged piece of metal which can be moved to show '3' or '4'. This is set before flight depending on whether 3 or 4 re-heats are the acceptable minimum for take off that day, so if there is a re-heat failure on T/O, a glance at that indicator will show if it's OK to continue with '3 lit' or not.

M2dude 6th Apr 2011 05:17

Ahhhh... the famous Reheat Capability Indicator. (Yes that was its official title). I seem to remember that before we did the modification to fit the 'RCI' in the late 1970s, the guys used to set an INS CDU thumbwheel as a memo to whether the take-off was a 'go-er' or a 'stopper'.
It seems a million years ago when we fitted this high presicion lump of alluminium. (Hang on a minute, it WAS :p).

Best regards
Dude :O

skyhawkmatthew 6th Apr 2011 06:16

I've read the entirety of this thread with great interest, having never got to see Concorde in flight, but only visited OAG in Seattle. What a beautiful machine!

My question is: disregarding the certified FL600 / M2.04 / 127ºC restrictions, how high and/or fast do you Concorde builders and designers think she could have gone? :)

Quax .95 6th Apr 2011 18:43

Hello skyhawkmatthew!

M2dude gave a good answer on your question in post #1085, so I think I may quote this here again.


Originally Posted by M2dude
As far as the MAX SPEED bit goes, Concorde was as we know flown to a maximum of Mach 2.23 on A/C 101, but with the production intake and 'final' AICU N1 limiter law, the maximum achievable Mach number in level flight is about Mach 2.13. (Also theoretically, somewhere between Mach 2.2 and 2.3, the front few intake shocks would be 'pushed' back beyond the lower lip, the resulting flow distortion causing multiple severe and surges).

The maximum altitude EVER achieved in testing was I believe by aircraft 102 which achieved 68,000'.


Jane-DoH 6th Apr 2011 21:13

M2Dude


3) A third isentropic fan shock is generated from the progressively
curved section of the fwd ramp
What's an isentropic fan-shock?


5) A terminal shock system is generated by the coalescence of
still supersonic and now subsonic air at the upper section of the ramp
area.
So the lower lip forms a normal shock and the airflow goes subsonic immediately behind it, the supersonic flow above somehow collide and form a shock between the ramps? I understand how the subsonic and supersonic flow coming together would reduce the average velocity -- I'm still surprised the gap between the forward and rear ramps wouldn't act like a divergent surface and cause the supersonic flow to accelerate rather than come down to subsonic speed.

CliveL 6th Apr 2011 22:00


What's an isentropic fan-shock?
The first bit of the moveable front ramp was carefully shaped to give a sequence of weak shocks that reduced the Mach Number so gradually that shock losses were minimised. This was close to an isentropic process, hence the name. The geometry was arranged so that as the progressive shocks were generated and the Mach angles and shock angles changed the weak shocks tended to 'focus' on a point just ahead of the lower lip. This then became effectively a single 'shock' at that point. Hence isentropic fan shock.


So the lower lip forms a normal shock and the airflow goes subsonic immediately behind it, the supersonic flow above somehow collide and form a shock between the ramps? I understand how the subsonic and supersonic flow coming together would reduce the average velocity -- I'm still surprised the gap between the forward and rear ramps wouldn't act like a divergent surface and cause the supersonic flow to accelerate rather than come down to subsonic speed.
The shock from the lower lip would, on its own, give subsonic flow across the intake, but the change in flow direction where the flow off the solid ramp started to traverse the gap (where Dude's drawing shows the flow going into the void) produced an expansion 'fan' that accelerated the flow in its vicinity and this gave supersonic flow in the upper half of the duct but there was a shear across the height of the duct there. The total effective duct area however was convergent back to about the leading edge of the rear ramp, so the Mach Number reduced continually up to that point. Then the 'terminal shock' brought the flow down to below Mach 1 and from there on the divergent subsonic duct did the usual deceleration job. The whole point of the intake geometry was that the purely aerodynamic boundary between main duct and ramp void was infinitely flexible in shape, which made the design very tolerant of flow disturbances.

Jane-DoH 6th Apr 2011 22:58

CliveL


The first bit of the moveable front ramp was carefully shaped to give a sequence of weak shocks that reduced the Mach Number so gradually that shock losses were minimised.
Must have been a highly efficient inlet for a Mach 2 plane: Two traditional oblique waves; a fan-shock (also oblique); a shockwave off the lip that is normal and oblique depending on how far you are away from the lip, and a normal terminal shock.


This was close to an isentropic process, hence the name.
So, isentropic would, in this context, mean that no shock-losses occurred at all?


The whole point of the intake geometry was that the purely aerodynamic boundary between main duct and ramp void was infinitely flexible in shape, which made the design very tolerant of flow disturbances.
Makes sense for an airliner that you would design an inlet this way

Mr.Vortex 7th Apr 2011 03:24

Thanks for your reply CliveL and thanks M2Dude and CliveL again for the great
reply with detail about the intake.:D

CliveL 7th Apr 2011 10:16


Must have been a highly efficient inlet for a Mach 2 plane: Two traditional oblique waves; a fan-shock (also oblique); a shockwave off the lip that is normal and oblique depending on how far you are away from the lip, and a normal terminal shock.
Yes is was very efficient - 94.7% pressure recovery at M 2.0 cruise


So, isentropic would, in this context, mean that no shock-losses occurred at all?
In theory yes, but in practice there was a small loss.

M2dude 7th Apr 2011 11:00

And a thank you from me CliveL for your superb explanations regarding intake shock structure. It can not be over-emphasised just what an amazing achievement the Concorde engine/intake combo was. I can think of no other design in the world, before or since, civil or military, where a supersonic engine/intake marriage gave such incredidable levels of performance, stability and predictability. I just regard myself as being extremely fortunate to have been able to 'play with' this amazing kit for so many years and see what design excellance really is. (And at least pertly understand it too).

911slf 7th Apr 2011 17:44

Power limit to 60kt
 
I believe that engine #4 was limited to somewhat less than max power until 60kt because of a vibration issue. Did this mean that reheat for that engine could not be selected until 60kt was achieved?

Shaggy Sheep Driver 7th Apr 2011 19:14

All 4 reheats were selected 'on' before take off. They wouldn't actually light until the engine was up to a certain power, so the answer is 'no'. The power-limiting ensures no. 4's re-heat doesn't light below 60kts.

Watch a video of Concorde taking off which gives the view from behind. You'll notice no.4 light up marginally after the other 3 (but there's not much in it as it didn't take the aeroplane long to get to 60kts!).

Quax .95 7th Apr 2011 19:56

Not quite right: the reheats ignite if
        The N1 of number 4 engine is limited to a maximum value of 88% up to 60kts, thus within the operational requirements of the reheat.
        (At temperatures colder than -35°C the engine control schedule limits the N1 of all engines to 88% or less.)

        Originally Posted by Brit312
        Up to 60 kts the F/E could reselect a failed reheat so hoping it would be OK by 100kts

        Regards

        Shaggy Sheep Driver 7th Apr 2011 20:24

        Thaks Quax. So all 4 reheats should light about the same time, then, regardless of power limiting on #4? It does seem that #4 lags a fraction in vids I've seen.

        Quax .95 7th Apr 2011 21:15

        This might be because the #4 engine accelerates less fast than the others due to the limiter, reaching 81% N1 a little bit later. But this thread is too brilliant for presumptions (don't want to repeat the mistake of my first post...;) ). Let's see what the Concorde-geniuses add.

        Landroger 8th Apr 2011 00:00

        Unique design.
         

        I can think of no other design in the world, before or since, civil or military, where a supersonic engine/intake marriage gave such incredidable levels of performance, stability and predictability.
        I think Dude's above statement more or less characterises the Concorde design and therefore this entire thread - which I have read, avidly, since post #1. However, since Dude made the statement most specifically about the synergy of the whole intake, engine and nozzles, it is worth reiterating that Concorde's only real peer in her occupation of the very highest and fastest regimes of wing borne flight - the SR71 - initially at least, had a lethal gene. Asymmetric 'Unstart' caused by intake instability.


        Without proper scheduling, disturbances inside the inlet could result
        in the shock wave being expelled forward--a phenomenon known as an
        "inlet unstart." That causes an instantaneous loss of engine thrust,
        explosive banging noises and violent yawing of the aircraft--like
        being in a train wreck. Unstarts were not uncommon at that time in
        the SR-71's development,
        This quote is from a much longer article quoted in this thread, about a test flight by Bill Weaver, a Lockheed development pilot, in which Weaver was, quite literally torn out of the aeroplane at Mach 3.2, as was his back seater who, sadly, did not survive the incident.

        Basically, a relatively small failure within the intake/spike structure of the SR71 engine, was enough to simply tear the airframe apart within seconds of onset. The scale of forces within these structures therefore, must be almost beyond imagination and yet the Concorde design was such that she did not suffer such destructive failures.

        My admiration for everyone who worked on her is endless.

        SundayForever 8th Apr 2011 02:42

        there were already several conduits through tank 11, such as hydraulics for the tail wheel, various electrics, and the 'backbone' fuel manifolds, that ended at the fuel jettison port in the tailcone.
        A couple of fairly substantial air ducts would only have displaced a few hundred kgs of fuel at the most, out of the more than 10,000 kgs in tank 11.

        Jane-DoH 8th Apr 2011 02:42

        M2Dude


        I can think of no other design in the world, before or since, civil or military, where a supersonic engine/intake marriage gave such incredidable levels of performance, stability and predictability.
        Well, the XB-70 had an inlet with an efficiency in the 90% range but it wasn't as stable/predictable (it suffered unstarts).


        911slf


        I believe that engine #4 was limited to somewhat less than max power until 60kt because of a vibration issue.
        What kind of vibration issue occurred?

        M2dude 8th Apr 2011 06:13

        Jane-DoH
        One of the real beauties of the Concorde intake was that it was completely self-startiing, and so unstarts as such were never heard of.
        Regarding the vibrations thing, here is my post #80:

        The reason that #4 engine was limited to 88% N1 on take-off was an interesting one, down to something known as 'foldover effect'. This was discovered during pre-entry into service trials in 1975, when quite moderate levels of first stage LP compressor vibrations were experienced at take-off, but on #4 engine only. Investigations revealed that the vibrations were as the result of vorticies swirling into #4 intake, in an anti-clockwise direction, coming off the R/H wing leading edge. As the engine rotated clockwise (viewed from the front) these vorticies struck the blades edgewise, in the opposite DOR, thus setting up these vibrations. The vorticies were as a result of this 'foldover effect', where the drooping leading edge of the wing slightly shielded the streamtube flowing into the engine intake. #1 engine experienced identical vorticies, but this time, due to coming off of the L/H wing were in a clockwise direction, the same as the engine, so were of little consequence. It was found that by about 60 KTS the vorticies had diminished to the extent that the N1 limit could be automatically removed. Just reducing N1 on it's own was not really enough however; some of this distorted airflow also entered the air intake through the aux' inlet door (A free floating inward opening door that was set into the spill door at the floor of the intake. It was only aerodynamically operated). The only way of reducing this part of the problem was to mechanically limit the opening angle of the aux' inlet door, which left the intake slightly choked at take off power. (The aux' inlet door was purely aerodynamically operated, and diff' pressure completely it by Mach 0.93).
        I seem to remember that Rolls Royce proposed a solution of their own, whre the right hand pair of engines would rotate ant-clockwise (viewed from the front) rather than the clockwise norm for just about any 'Roller' that I can think of. Although this would have completely solved the vibration problem, and was great business for the folks at RR in Patchway (just about doubling the required number of engines) it was a pretty lousy idea if you were an airline and required a much latger holding of spare engines.

        CliveL 8th Apr 2011 07:06


        Investigations revealed that the vibrations were as the result of vorticies swirling into #4 intake, in an anti-clockwise direction, coming off the R/H wing leading edge.
        Only one comment Dude; as I said to you in a PM the vortices came off the intake sidewall leading edge rather than the wing. If you think about it, the highly swept, sharp leading edge of the sidewall looks just like a delta wing on its side, so that flow coming on to the sidewall leading edge from the outside generates a vortex just like that above the main wing, but now going inside the intake. At low speeds the engine is sucking in air from everywhere it can, so there is a substantial flow entering from the side of the intake. As you increase speed the potential air supply coming from the streamtube directly ahead of the intake increases enormously so the 'sidewash' onto the intake sidewall diminishes and the vortex is suppressed. On the other side of the aircraft of course the sidewall vortex was handed the other way.


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