Solution - Do away with the cockpit door entirely ,weld a large piece of steel from one side of the aircraft to the other. Have a letter box arrangement for passing meals through. Flight deck crew to enter and leave via the cockpit emergency exit. Problem solved:ok:

To eng123
Had a good long look at one of the so called "doors" and have to agree with your prior comments regards Toilet wall and galley wall.The thing that really amused me was the viewing window !!!

The new phase 2 doors are excellent and get over all the problems of the phase 1 doors. We are effectively back to where we were pre-Sep 11th as far as contact with the CC are concerned!:O