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-   -   'stuck' rudder pedal during landing roll out; Boeing 737 MAX 8 (https://www.pprune.org/rumours-news/658024-stuck-rudder-pedal-during-landing-roll-out-boeing-737-max-8-a.html)

meleagertoo 27th September 2024 17:45

When did a simple, grammatical and locical landing roll become a roll "out"?
How does it differ from a roll "in"?
Or a roll through, by or past?
Why is there not a take-off roll "out" (or indeed "in")? Gawdelpus - maybe there is...

It's as nonsensical as the ludicrous expressions swapping in or out.

DaveReidUK 27th September 2024 21:17


Originally Posted by SLF3 (Post 11741984)
The Boeing fix is for both pilots to apply maximum force to the rudder pedals until the rudder 'unsticks'. What happens when it comes free appears to this SLF to be potentially problematic.

You will be pleased to hear that the NTSB agrees with your conclusion:

"the potential for uninformed flight crews of affected Boeing 737NG and 737MAX airplanes to apply rudder pedal force in an attempt to clear a jammed or restricted rudder control system but that also results in a large, sudden, and undesired input to the rudder and loss of airplane control"

MechEngr 27th September 2024 21:31

Would they not have been informed at some point? That's how Airbus repaired the problem that tore the vertical stabilizer loose; by informing the pilots what could happen?

DaveReidUK 27th September 2024 21:45


Originally Posted by MechEngr (Post 11742041)
Would they not have been informed at some point?

Presumably that information has not been promulgated as widely as the NTSB would wish, hence the relevant Safety Recommendation.

BugBear 27th September 2024 22:36

Bicycle
 

Originally Posted by DaveReidUK (Post 11742038)
You will be pleased to hear that the NTSB agrees with your conclusion:

"the potential for uninformed flight crews of affected Boeing 737NG and 737MAX airplanes to apply rudder pedal force in an attempt to clear a jammed or restricted rudder control system but that also results in a large, sudden, and undesired input to the rudder and loss of airplane control"

The FO flying in AA587 had come to American "from another Line", recently..... The Union claimed that "in his former experience", he had been trained to cycle the Rudder pedals as response to a now forgotten abnormal. Airbus reacted to the A300 losing the VS/Rudder pair by "reinforcing the clevis tab retainers to resist calculated load at failure in 587". I also believe they reengineered the Rudder hinges to fail prior to producing this load in the VS.
Made sense, a rudderless a/c can fly without rudder, not without Vertical Stabiliser...

megan 28th September 2024 01:09


Made sense, a rudderless a/c can fly without rudder, not without Vertical Stabiliser
Except for a B-52, you could argue it still has a bit of a vertical stab I guess.


https://cimg2.ibsrv.net/gimg/pprune....d4f32e55eb.jpg


Airbus repaired the problem that tore the vertical stabilizer loose; by informing the pilots what could happen
If crew understood the meaning of Va they wouldn't have been doing what they did, the fin failed at 203% of its design load. Provided a startpoint for operators to look at their upset training. From report,

The National Transportation Safety Board determines that the probable cause of this accident was the in-flight separation of the vertical stabilizer as a result of the loads beyond ultimate design that were created by the first officer's unnecessary and excessive rudder pedal inputs. Contributing to these rudder pedal inputs were characteristics of the Airbus A300-600 rudder system design and elements of the American Airlines Advanced Aircraft Maneuvering Program (AAMP)

LaissezPasser 28th September 2024 01:30

It’s more than 353
 

Originally Posted by SLF3 (Post 11741984)
Seattle Times says Collins identified 353 actuators with the faulty seal assembly delivered since 2017. But only 9 are in the US, all are with United, and all have been replaced. So that is all right, we can relax.

A lot of readers missed this crucial point in the report. It’s more than 353 actuators. That’s just the number Collins sent to Boeing, and that Boeing delivered on airplanes. And even then, Boeing only knows what the configuration of the airplanes was when they left their factory. Collins also directly shipped defective actuators directly to operators for aftermarket installation—both domestic and foreign. They don’t even know how many of those affected actuators are currently on airplanes, or where they are. From the report:

The NTSB recognizes that the information Boeing provided was preliminary, and while Boeing identified 25 affected actuators delivered on Boeing 737 airplanes [to US operators], there remains uncertainty about how many affected actuators sent directly to operators and installed after delivery are currently on airplanes. As a result, there could be additional Boeing 737 airplanes beyond those 25 delivered by Boeing [to US operators] that have incorrectly assembled bearings in their SVO-730 rudder rollout guidance actuators, and it is essential that this possibility is clearly addressed.

LaissezPasser 28th September 2024 01:35


Originally Posted by MechEngr (Post 11610907)
Did they move in response to abnormal foot pressure or refuse to move at all? Had the rudder been effective prior to landing? Will have to wait for the NTSB report.

The forces applied were significantly beyond normal, and the rudder was not effective prior to landing. The pedal forces were not enough, thankfully, to break the shear pins. From the NTSB urgent safety recommendation report:

According to data derived from the flight data recorder, the flight crew applied
approximately 32 pounds of force to the rudder pedals before touchdown which
yielded no discernible effect on the rudder position or heading. The flight crew
attempted to clear the jammed rudder controls immediately after touchdown,
applying approximately 75 pounds of force to the rudder pedals when the airspeed
was about 120 knots, again with no effect on the rudder position or heading.
With the airplane’s airspeed continuing to decrease during rollout, the flight
crew applied approximately 42 pounds of force to the pedals, but the jam persisted.
The captain elected instead to use the nosewheel steering tiller as the airplane
slowed to a safe taxi speed. The captain stated that, after the airplane entered the
assigned taxiway, he asked the first officer to check the rudder pedals on his side of
the flight deck, and the first officer indicated that the same anomaly was occurring.
Data derived from the flight data recorder indicate that shortly after, with the
airplane traveling at a groundspeed of less than 20 knots, the flight crew applied
approximately 59 pounds of force on the rudder pedals, and the rudder pedals and
rudder surface began to operate normally.

LaissezPasser 28th September 2024 01:46


Originally Posted by ATC Watcher (Post 11741890)
But then it is a Collins issue not really a Boeing one .

It’s a Boeing issue if Collins realized its mistake, announces it, tells Boeing, “hey, we made a mistake that poses a flight hazard!” and Boeing says “nope, not a hazard.”

It’s also a Boeing issue if Boeing wasn’t telling some operators that it delivered airplanes to that this actuator was installed on their airplanes. According to the report, United was unaware.

krismiler 28th September 2024 08:30


The Boeing fix is for both pilots to apply maximum force to the rudder pedals until the rudder 'unsticks'. What happens when it comes free appears to this SLF to be potentially problematic.
The rudder goes to full deflection and the aircraft rolls over and dangerous stress levels are applied to the tail. Assuming this is done at low altitude, full deflection would be available as rudder limiting is normally applied at high altitude.

In the accident involving American Airlines flight 857, overuse of the rudder stressed the vertical stabiliser to the extent that it separated from the aircraft.

Hot 'n' High 28th September 2024 10:40


Originally Posted by LaissezPasser (Post 11742109)
A lot of readers missed this crucial point in the report. It’s more than 353 actuators. That’s just the number Collins sent to Boeing, and that Boeing delivered on airplanes. ........ As a result, there could be additional Boeing 737 airplanes beyond those 25 delivered by Boeing [to US operators] that have incorrectly assembled bearings in their SVO-730 rudder rollout guidance actuators, and it is essential that this possibility is clearly addressed.

Good point but I guess that's covered by the last 2 Recommendations as that should include any which have been changed post delivery and now have an affected actuator fitted. Maybe the NTSB could have specified "..... actuators currently fitted to ....." as that would include original fit and replacement items. Presumably Collins have a list of all affected Serial/Part No's. How many others depends on the number of replacements in the field. One would suspect probably not that many (assuming it has a low failure rate) but it should be fairly simple to work that out. For a while I ran a team (Military) where we often got asked to locate specific items (ie given Serial/Part no(s)) fitted or in stock. Usually the longest part of the process was boiling the kettle for a coffee ahead of the asset database search. True, it depends on the airlines at the end of the day knowing what work they have done since they took delivery. :ok:

DaveReidUK 28th September 2024 16:40


Originally Posted by Hot 'n' High (Post 11742251)
Good point but I guess that's covered by the last 2 Recommendations as that should include any which have been changed post delivery and now have an affected actuator fitted. Maybe the NTSB could have specified "..... actuators currently fitted to ....." as that would include original fit and replacement items. Presumably Collins have a list of all affected Serial/Part No's. How many others depends on the number of replacements in the field. One would suspect probably not that many (assuming it has a low failure rate) but it should be fairly simple to work that out. For a while I ran a team (Military) where we often got asked to locate specific items (ie given Serial/Part no(s)) fitted or in stock. Usually the longest part of the process was boiling the kettle for a coffee ahead of the asset database search. True, it depends on the airlines at the end of the day knowing what work they have done since they took delivery. :ok:

AFAIK, the FAA has not yet determined whether the relevant actuators need to be swapped out.

Hot 'n' High 29th September 2024 07:07


Originally Posted by DaveReidUK (Post 11742394)
AFAIK, the FAA has not yet determined whether the relevant actuators need to be swapped out.

While it's not a formal a NTSB recommendation in AIR 24-06 of Sept 26, I think that's more a nuance on "who does what when". As you say, it's the FAA who would make that decision, hence the 1st NTSB Recommendation to the FAA to make that determination one way or another. But it looks like this is all to do with "admin processes" working their way through rather than no decision being made and that things are actually a bit further advanced.

Looking back on Page 6 of AIR 24-06, it says "................, the multi-operator message (Multi Operator Message MOM-MOM-24-0442-01B issued by Boeing on August 23, 2024) stated that, to reduce “any unnecessary risk” in the 737 fleet, Boeing would develop a plan to remove the affected actuator units from the fleet and replace them with conforming units, which Collins would provide. Boeing indicated that its plan and the associated timeline would be shared when available with 737 operators.".

So, I suspect that the FAA will simply await Boeing's plan to swap the affected units out and then issue a directive once they agree the plan along the lines of "All operators of a/c so affected are to implement Boeing Plan X-Y-Z within blah-blah-blah flight hours/days." or similar thereby formally sharing Boeing's plan which Collins, in practical terms, can actually support by supplying new actuators to meet the plan.

Well, that's how I see it right now...... :ok: Of course, there's the interim solution (Warnings to aircrew etc, etc, etc) which will cover the gap between now and Plan X-Y-Z.

SLF3 29th September 2024 08:46

Shouldn’t this be a time bound AD? The NTSB are clear this is a safety issue and the Boeing temporary fix doesn’t inspire confidence. Is there a shortage of replacement units and a reluctance to ground anffected aircraft pending delivery of them?

The experts on here sound more relaxed about this than I would expect them to be, and I’d like to understand why. Is it ‘only’ an issue on the ground after landing?

Ollie Onion 29th September 2024 09:15

Ground the bloody thing, how many issues do you need before the 737 just gets scrapped.

Hot 'n' High 29th September 2024 10:02


Originally Posted by SLF3 (Post 11742639)
Shouldn’t this be a time bound AD? The NTSB are clear this is a safety issue and the Boeing temporary fix doesn’t inspire confidence. Is there a shortage of replacement units and a reluctance to ground anffected aircraft pending delivery of them? The experts on here sound more relaxed about this than I would expect them to be, and I’d like to understand why. Is it ‘only’ an issue on the ground after landing?

I'd personally agree that the temporary solution sounds a bit like "hit it wiv an 'ammer and if that don't cure it, hit it harder!" - a tried and tested (if non-approved) engineering solution in some cases (certainly in the Mil)! :} Re spare actuators, I suspect that, with JIT, there are probably not that many of these things floating round; just those destined for production a/c currently on the line + a few spares. The latter number will have been determined in the R&M estimates for the actuator during initial design and, again, assuming a low predicted failure rate, that number will be quite low driven by economics. Re the overall approach I'm sure the Safety Engineers (my role when I ran my section looking at where bits were ...... as well as looking at failure modes, failure rates, trends, etc, etc of in-service equipment) will have been all over this and, yep, this is what they will have determined as the cost-effective way forward.


Originally Posted by Ollie Onion (Post 11742658)
Ground the bloody thing, how many issues do you need before the 737 just gets scrapped.

I can just imagine Boeing when this event took place - "Oh no, not another thing!" - as well as the subsequent conversation with Collins when the reason it happened came to light........! I can see Oliver Hardy being quoted! :ok:

FlyingStone 29th September 2024 14:54


Originally Posted by Ollie Onion (Post 11742658)
Ground the bloody thing, how many issues do you need before the 737 just gets scrapped.

If they can't reliably put bolts on an aircraft they've been building for half a century, what makes you think that Boeing would be more successful building a brand new design?

LaissezPasser 29th September 2024 15:55


Originally Posted by SLF3 (Post 11742639)
Shouldn’t this be a time bound AD? The NTSB are clear this is a safety issue and the Boeing temporary fix doesn’t inspire confidence. Is there a shortage of replacement units and a reluctance to ground anffected aircraft pending delivery of them?

The experts on here sound more relaxed about this than I would expect them to be, and I’d like to understand why. Is it ‘only’ an issue on the ground after landing?

As the NTSB report notes, the airplanes can fly safely without the rudder rollout guidance actuator installed. And Boeing provided service instructions to United on how to remove the actuators (only after United discovered their existence on its own airplanes).

But Boeing hasn’t instructed any operator to do so, and the FAA has not required it. Yet.

A lack of replacement actuators isn’t what’s keeping the FAA from requiring their removal. The FAA seems to have the impression that all of these defective actuators are no longer in service. Based on what the NTSB report says, I wouldn’t be so sure about that.

BugBear 29th September 2024 16:20

Perhaps redundant...
 

Originally Posted by SLF3 (Post 11742639)
Shouldn’t this be a time bound AD? The NTSB are clear this is a safety issue and the Boeing temporary fix doesn’t inspire confidence. Is there a shortage of replacement units and a reluctance to ground anffected aircraft pending delivery of them?

The experts on here sound more relaxed about this than I would expect them to be, and I’d like to understand why. Is it ‘only’ an issue on the ground after landing?

If already addressed I apologize.

Is "Dutch Roll" incident related? If so, the potential for catastrophic failure/LOC Would seem to be clearly demonstrated...

As In: what is condition/activation for Taxi Mode ...
Cuz standing on the pedals with pedals close to 100lbs by both pilots could lead to loss of directional control if in a crab at 140 knots?

WOW? Even in Taxi Rudder, wear in sensor for rudder position could lead to problems in cruise, leading to more wear with constant YD corrections, or Dutch Roll on the way to Oakland.
Is standing on the pedals caused by trying to overpower the RudderLimiterControl Unit ?



DaveReidUK 29th September 2024 18:06


Originally Posted by LaissezPasser (Post 11742822)
only after United discovered their existence on its own airplanes

That has a sadly familiar ring to it.

BugBear 29th September 2024 19:27


Originally Posted by DaveReidUK (Post 11742869)
That has a sadly familiar ring to it.

As In...787 E batteries Fires ""GroundingFleet""
Better no Rudder than no VS?
Rudder explosive ejector pins for R INOP?
There is that FireBox ejector Tube on the Dream...

​​​​​​Boeing...class clown
​​​​
"...T​​​​he manufacturer said the issue was fixed by replacing three parts. The plane has made dozens of passenger-carrying flights since then, according to data from FlightAware...." Reuters
SO... Whew, now we can relax...

Wait.... Just like in flight with passengers before the Grounding of 787??

AGAIN "...FLIGHT TEST IN Commercial Carriage"
Was there at just one Test Flight? Maybe with some Boeing Brass aboard...? Seems Fair


​​​

MechEngr 29th September 2024 20:04

"only after United discovered their existence on its own airplanes"

This is like finding the cruise control actuator on a car optioned with cruise control.

It would be pretty shabby of any maintainers not to look over the list of parts they were responsible for.

BugBear 29th September 2024 20:26


Originally Posted by MechEngr (Post 11742914)
"only after United discovered their existence on its own airplanes"

This is like finding the cruise control actuator on a car optioned with cruise control.

It would be pretty shabby of any maintainers not to look over the list of parts they were responsible for.

Shabby? Too Kind. Some Pax would like to know

"...A half Truth is a Whole LIE..." Chinese saying

As much as Chinese ownership of Boeing, could we take that to Heart Mr. Ortberg!??

Verbal Kint 29th September 2024 20:35


Originally Posted by MechEngr (Post 11742914)
"only after United discovered their existence on its own airplanes"

This is like finding the cruise control actuator on a car optioned with cruise control.

It would be pretty shabby of any maintainers not to look over the list of parts they were responsible for.

It’s not a feature UAL have installed on their other ~ 500 x 737’s, so not something they were familiar with

BugBear 29th September 2024 20:39


Originally Posted by Verbal Kint (Post 11742923)
It’s not a feature UAL have installed on their other ~ 500 x 737’s, so not something they were familiar with

​​​​​​POM..
Familiar? I don't understand... There is an exploded schematic in the Pilot Manual? No?
IN the MX manual every new hire A&P track star is handed?

I visited MOC with a pilot. Years ago. On the flight deck of a jacked up 747 I asked him how many times he'd visited the facility in his decades long career at the line .... "...Let's see... First time..." As a 'wrenchman' I was pretty discouraged. I grew up next door to a PanAm Captain. Flying boats to wide bodies..my hero ... He could draw diagrams of every part of every aircraft he'd ever flown...he spent hours with me, teaching me Bernoulli...I'm twelve at the time...
​​​​​
​​​​

Verbal Kint 29th September 2024 20:52

Nope. Dual channel A/P with no rudder channel, therefore no rollout guidance, except for the 9 x ‘white tails’ that snuck in and which no one knew anything about 😆

BugBear 29th September 2024 21:08


Originally Posted by Verbal Kint (Post 11742929)
Nope. Dual channel A/P with no rudder channel, therefore no rollout guidance, except for the 9 x ‘white tails’ that snuck in and which no one knew anything about 😆

Sheesh

​​​​​

Big Pistons Forever 29th September 2024 22:48

WHUT ! A safety critical system the pilots or in this case even the airline, didn’t know about 😳 That’s un-possible on a B737 right 🙄

Verbal Kint 29th September 2024 23:27

Completely unprecedented right .. ? :rolleyes:

WideScreen 30th September 2024 06:28

It's not so much the technical faults itself, but the culture of denial, attempting to reduce the issue, defer the attention, etc, that makes people think "Does Boeing really think, I am such an idiot to believe this ?". Or so to say, Boeing's communication leaves behind the impression, this approach is Boeing's common practice towards everything, including the way the company operates internally, when encountering technical issues. Just deny.

Pilot DAR 1st October 2024 00:20

Related article here in Canada:

https://www.cbc.ca/news/world/ntsb-b...fety-1.7338397

BFSGrad 1st October 2024 02:19


The FAA said in a statement obtained by CNN that it has assembled a team to address the issue and is notifying airlines internationally. The regulator is also planning to conduct additional simulator testing in October. "We thank the NTSB for the recommendations, and we are taking them seriously," the FAA said Monday.
​​​​​​​The original fault was duplicated with cold soaking back in February by the NTSB and Collins, yet the FAA still needs to do additional simulator testing 8 months later. This is the FAA taking the issue seriously?

SLF3 1st October 2024 06:15

UK Guardian newspaper online edition says the two previous incidents in 2019 were similar but foreign operators, that the NTSB is saying the FAA are not taking this seriously enough and that there are 271 potentially defective actuators on non US registered 737s. Also says the actuator is an optional extra and Boeing told United to remove theiirs until they were replaced.

Boeing plan more (simulator - CNN) testing in October: presumably by the same bodybuilders as brought you the trim wheel fix for MCAS.

So it’s happened three times, the NTSB say it’s dangerous, the fix is obvious but only applied for US carriers. Which non US regulator will move first?




EDLB 1st October 2024 07:20

Replacing 273 actuators is much cheaper than to dig a speared in 737 out of the ground. Inop flight controls are one of the few things you need as pilot the least. It is neither in Collins nor in Boeings interest to make more top headline news.
Those things start typical with one or more incidents, where the pilots got away with it, until some do not.

KRviator 1st October 2024 07:45


Originally Posted by BFSGrad (Post 11743553)
The original fault was duplicated with cold soaking back in February by the NTSB and Collins, yet the FAA still needs to do additional simulator testing 8 months later. This is the FAA taking the issue seriously?

Course it is. Didn't you read the article? They have assembled a committee - sorry... a team - to address the issue.

Not sure what more can be done while the committee meets with their morning tea and donuts....

DaveReidUK 1st October 2024 08:35

1 Attachment(s)

Originally Posted by SLF3 (Post 11743606)
UK Guardian newspaper online edition says the two previous incidents in 2019 were similar but foreign operators, that the NTSB is saying the FAA are not taking this seriously enough and that there are 271 potentially defective actuators on non US registered 737s. Also says the actuator is an optional extra and Boeing told United to remove theiirs until they were replaced.

Boeing plan more (simulator - CNN) testing in October: presumably by the same bodybuilders as brought you the trim wheel fix for MCAS.

So it’s happened three times, the NTSB say it’s dangerous, the fix is obvious but only applied for US carriers. Which non US regulator will move first?

NTSB follow-up letter to the FAA:

"I [NTSB Chair] am disappointed that it does not appear that the FAA has initiated urgent actions to address the risk of jammed rudder controls in the 6 months since our preliminary report on this incident was issued."

Hot 'n' High 1st October 2024 10:13


Originally Posted by DaveReidUK (Post 11743666)
NTSB follow-up letter to the FAA: "I [NTSB Chair] am disappointed that it does not appear that the FAA has initiated urgent actions to address the risk of jammed rudder controls in the 6 months since our preliminary report on this incident was issued."

Back in my Post #54 I was fairly lenient towards Boeing on this. I hadn't hoisted in the fact that this went back so far and that the prelim NTSB report came out 6 months ago.............


Originally Posted by BugBear (Post 11742931)
Sheesh ​​​​​

BugBear sums it up nicely!!!! :ok:

OldnGrounded 1st October 2024 10:57

One might imagine that, even if Boeing and the FAA truly didn't believe that the rollout guidance actuator issue was urgent (sure seems urgent to me), the geniuses in charge would have immediately recognized in February that much of the world would see it as urgent and react accordingly. Wasn't it obvious that, if it wasn't nipped in the bud, the company and the regulator could look forward to hundreds or thousands of alarming headlines and more hard-to-answer questions the next time they're dragged into congressional hearings? Apparently not.

And how did they think telling crews to stomp really hard on the pedals would play with the NTSB and the public?

Talk about slow learners.

DaveReidUK 1st October 2024 11:05


Originally Posted by EDLB (Post 11743631)
Replacing 273 actuators is much cheaper than to dig a speared in 737 out of the ground.

That's an unlikely scenario, given that it's a rollout guidance actuator, though a runway excursion is serious enough.

SLF3 1st October 2024 11:50

As I understand it the actuator is only used on roll out but if stuck due to icing the rudder would be inoperable in flight.

Is that correct?

Is the rudder required in flight or an optional extra? Asymmetric thrust on engine shutdown / failure?


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