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-   -   BA038 (B777) Thread (https://www.pprune.org/rumours-news/340666-ba038-b777-thread.html)

Carnage Matey! 4th September 2008 14:26

My money is on a nerdy plane spotter/Walter Mitty fantasist who lives with his mum, has no girlfriend and wants to feel important.

777fly 4th September 2008 14:29

CNN airing a news bulletin at 1430Z concerning a new update on the BA038 accident. Fuel icing cited, but awaiting full report....

Ipaq 4th September 2008 14:31

British Airways Plane Crash At Heathrow: Fuel Flow Restricted By Ice | UK News | Sky News

MrBernoulli 4th September 2008 14:35

"BA038 - The Truth About Flight BA038"

Probably written by the same 10 year olds that still think the world is flat. What a complete load of baloney.

Capt.KAOS 4th September 2008 14:53

The Graudian:

Investigators blame ice for BA plane crash at Heathrow

Xeque 4th September 2008 15:06

It is still an Interim report and it states that ice PROBABLY contributed to the reduction in engine thrust. The AAIB is still not prepared to state definitively the cause of the accident.
I still suspect that it was a programming error in the engine management software. A combination of events during the descent, the hold and the final approach produced an event that did not figure in the long list of IF/THEN statements that control how the engines operate in any given scenario.
Flame me if you like but I maintain that, if it was ice, then the problem would have surfaced long before now.

oxo 4th September 2008 15:09

Xeque:

I still suspect that it was a programming error in the engine management software
Perhaps you can explain how an error in the software caused cavitation in the pumps?

Ah, I thought not.

Pinkman 4th September 2008 15:19

Vindicated
 

if it was ice, then the problem would have surfaced long before now.
Xeque - consider yourself flamed

To all of us that said "fuel flow restriction caused by wax or ice crystals or both" lets pour ourselves a large Gin & Tonic. With ice, of course.

Pinkman

ECAM_Actions 4th September 2008 15:32

I heard early on that they'd apparently had low fuel temp warning messages, but there was nothing to substantiate this.

BBC NEWS | England | London | 'Ice in fuel' caused BA jet crash

ECAM Actions.

Airist 4th September 2008 15:56

I haven't read the whole thread, so apologies if this has been asked before.

But re "BA038 - The Truth About Flight BA038" : WHY is it "baloney", please? I don't expect chapter and verse, just one or two pointers.

Not a wind-up, a straight question. I'm just an interested and reasonably well informed observer and I can't see anything in it which is obviously wrong or impossible.

philipat 4th September 2008 16:04

Ice/ICE(EK) Baby
 
I think this investigation is in the hands of the very best professionals. If ice in the fuel resulting in pitting in fuel pumps is the interim conclusion of the cause, then I am sure that is with very good grounding.

There are, however, a few obvious questions:

1. Since the lifting of overflight rights by the Soviets, quite a few years ago, thousand if not millions of aircraft have flown from HKG and Chinese airports over Mongolia and Siberia to Europe with few, if any, similar problems. Also, in the event of fuel freezing, warnings would alert crew to reduce altitude and, whilst understanding that this would not necessarily apply if water was the cause,the problems occured just before landing and, therefore, having already more than adequately responded even should warnings have been made. And there is no suggestion that they were. Did BA038 make a very rapid descent so as not to allow unfreezing or were the pumps so badly pitted by that stage that the ice alone was no longer the problem? Is this, then, a problem unique to the specific design of the fuel pumps in the RR engines on the 777? Is this the reason why UK authorities are "Prodding" Boeing to investigate other engines also?
2. There are other reported incidents (MH ex PER etc.) of unusual 777 power responses to automated commands in conditions far less likely to involve freezing of/in fuel Whilst of course all incidents are entirely different, one wonders which engine types were involved in prior incidents and, if not, what if any other similarities might exist?

rebellion 4th September 2008 16:09

If you believe ice bought this Jet down you'll believe anything!

Feathers McGraw 4th September 2008 16:11

Xeque

Read the report, it clearly explains that the engine control units did exactly what they are designed to do, correctly detecting and reacting to the events of the last 720ft of the descent.

It also clearly states that this incident is unique in 6.5 million flight hours, so your assertion that it would have surfaced before doesn't fit with the observed instances of the event.

Fascinating report, and clearly some more tests that exactly recreate a 777/Trent 800 installation will be needed to accurately pin down the details of what and why as the tests that have been done show some differences from the recorded parameters on BA038.

beamender99 4th September 2008 16:11

US FAA recommendations out tomorrow.
 
The BBC is reporting that the US FAA will be producing new procedures tomorrow which will also include fueling.

cwatters 4th September 2008 16:11

I've read 95% of this thread and the AAIB reports. Anyone know if the fuel used on the outbound flight was checked for water content?

ECAM_Actions 4th September 2008 16:12

In response to post #1713:

Apart from the fact that nearly all of it is factually incorrect, there is nothing wrong with "The Truth About BA038".

In response to post #1718:

Why the outbound flight?

ECAM Actions.

borghha 4th September 2008 16:27

As always a very informative and clear AAIB report. As they say themselves, many questions remain, I was thinking about the following items not mentioned in the report:

- what was the impact of the high air humidity during the approach? (intake through vents?)

- could the fuel temperature in some more exposed parts of the pipework (ex. the pylon) be considerably lower than the temp measured by the single main tank probe, where I assume the temps are influenced by the great mass of fuel, even in the coldest areas of the tank. Could this have caused icing or even waxing of the fuel in those cold spots downstream of the boost pumps?

Exnomad 4th September 2008 16:28

Ba038 (b777)
 
the AIIB report states that military aircraft use a fuel additive that lowers the freezing point of water in the fuel.
Does anyone know why this is not used on civil aircraft.

FullWings 4th September 2008 16:43

I think the most interesting/important part of the report is this:


However, it should be recognised that throughout the investigation all of the testing and research into the root cause of this accident has been conducted on the Boeing 777 / Trent 800 aircraft engine combination, and it is unknown whether other aircraft / engine combinations that have already been certificated might also be vulnerable to this previously unforeseen threat.

Therefore:

Safety Recommendation 2008-048

It is recommended that the Federal Aviation Administration and the European Aviation Safety Agency should take immediate action to consider the implications of the findings of this investigation on other certificated airframe / engine combinations.
Which opens up the possibility that the BA38 scenario might not be confined to the RR 777, or indeed to the 777 at all...:ooh:

Smilin_Ed 4th September 2008 16:48

Aircraft Internal Piping Different With Different Engines?
 
Does anyone know if the aircraft internal fuel piping is different for each type of engine installed on the 777? This would have a bearing on whether the problem is unique to the 777/Trent combination.

phil gollin 4th September 2008 16:48

I am extremely dissatisfied -

Having worked my way through the report I still do not understand two issues :


1: Why are the restrictions only to apply to Rolls-Royce powered aircraft - there seems no logic or evidence ? There seems no specific reason to restrict the recommendation to Trent powered aircraft other than there have not been the equivalent tests carried out on 777s powered by other engines. Could someone explain ?


2: Obviously they seem to have been able to show that the cavitation damage can be caused in the laboratory by having approx 95% of the cross-sectional area blocked.

However, they also detail the series of engine accelerations during the final approach and, indeed, state (under one assumed scenario) : Testing by the engine manufacturer has shown that sufficient ice accretion could not have occurred on the face of the FOHE or the LP pump inlet, prior to the final series of accelerations. If it had, then the rollback would have occurred earlier during the first acceleration of the final approach series”.

The other assumed scenario includes the statement : In this case the ice might then travel and be ‘caught’ in the pipework, spar valve, LP pump inlet or on the face of the FOHE, thereby causing a restriction to the fuel flow” but fails to state how this could have happened so close together in two separate systems and to almost exactly the same degree (1.06 versus 1.07).

There seems no scenario or explanation laid out in the report that actually takes into account the actual occurances, i.e. the slight delay in the two engines rolling back - BUT the nearly identical rolled-back thrust. This would imply that a completely unknown icing phenonomen occured in two separate systems (obviously facing the same climatic conditions) but was so disimilar that the roll-back occured a few seconds apart, but so similar that the rolled-back thrust were almost exactly the same 1.06 and 1.07. This icing effect must have been pretty remarkable to affect the engines both differently in time, but similarly in effect.

The report doesn't really explain anything and seems to be grasping at the only thing it can reproduce.

As I said, I am dissatisfied.

GemDeveloper 4th September 2008 16:51

FSII (Fuel System Icing Inhibitor)
 

the AIIB report states that military aircraft use a fuel additive that lowers the freezing point of water in the fuel.
Does anyone know why this is not used on civil aircraft.
From memory, it's diethyl glycol monoethyl ether. If it's less than 0.02% by volume, then the fuel supplier doesn't have to seek agreement of the customer. However, if it is agreed that it is used, then the concentration is supposed to be between 0.10% and 0.15% by volume.

FullWings 4th September 2008 16:57

borghha,


- what was the impact of the high air humidity during the approach? (intake through vents?)
From P.12 of the interim report:

In addition, it is estimated that a maximum of 0.14 ltr of water could have been drawn in through the fuel tank vent system during the flight to Heathrow.


- could the fuel temperature in some more exposed parts of the pipework (ex. the pylon) be considerably lower than the temp measured by the single main tank probe, where I assume the temps are influenced by the great mass of fuel, even in the coldest areas of the tank. Could this have caused icing or even waxing of the fuel in those cold spots downstream of the boost pumps?
From P.11:

On long flights the temperature of the fuel in the main wing tanks will tend towards the temperature of the boundary layer around the wing, which can be up to 3°C lower than TAT. On the accident flight the minimum TAT was -45°C (-49°F).
I take that to mean that nothing gets colder than TAT-3, though I stand to be corrected...

phil gollin,


1: Why are the restrictions only to apply to Rolls-Royce powered aircraft - there seems no logic or evidence ? There seems no specific reason to restrict the recommendation to Trent powered aircraft other than there have not been the equivalent tests carried out on 777s powered by other engines. Could someone explain ?
See my previous post #1723 for quote of Safety Recommendation 2008-048

stadedelafougere 4th September 2008 17:37

At least one of the two main aircraft manufacturers is carrying investigations on icing and behaviour of the fuel system at low/very low temperatures.
The presence of water (even in small quantities) is also problematic.

The report states that icing under -20°C is not known. Ice crystals do not behave like they do at -5°C or in your freezer.
This interim report is not surprising and does not firmly give a cause to this accident. But the effect of icing should not be underestimated.

tanimbar 4th September 2008 17:55

AAIB professionalism and "little known" of cold fuel??
 
Warning: I'm non-professional; not crew, not engineer - just scientist guest and thanks.

I've only speed-read the report so far but wanted to make a couple of points.

Previously I wrote,

The AAIB might not issue such a document until:
1) the northern hemisphere, summer, holiday season has passed,
2) the Beijing Olympics are over,
3) all interested parties are in agreement with the need for restrictions,
4) and, the AAIB has determined that its investigations are unlikely to find a cause and solution before winter.
Some here took exception to these remarks, especially the point about the Beijing Olympics. I want to reiterate that I was trying to think as the AAIB might and was not being sensational just for the sake of some silly notoriety on this thread. I now suggest we can applaud the AAIB's professionalism and look forward to industry-wide support for sensible restrictions this coming winter.

On another matter. The AAIB interim report states (Water ice in fuel, p12),


As the fuel temperature is further reduced, it reaches the Critical Icing Temperature, which is the temperature at which the ice crystals will start to stick to their surroundings. When the fuel temperature reduces to approximately ‑18°C (0°F), the ice crystals adhere to each other and become larger. Below this temperature little is known about the properties of ice crystals in fuel and further research may be required to enable the aviation industry to more fully understand this behaviour.
I read this with disbelief. The words, "little is known" is, well, shocking.

Until today I had thought that the industry had fully experimented, tested and evaluated the effects of temperature on fuel (at all operating ranges).

By the way, my money is still on stratification ( no, don't respond to this; I need to read the report more carefully and may change my mind).

Regards, Tanimbar

phil gollin 4th September 2008 18:03

Full wings :

See my previous post #1723 for quote of Safety Recommendation 2008-048

Precisely, The AAIB seem to restrict their requirements to Trent powered 777s solely because they haven't done the equivalent tests on 777s powered by other engines, without any logic or explaination why these other aircraft would be immune from what might have occured to the accident plane.

Doesn't make sense to me, maybe someone can explain how a (so far)one-off icing condition will only affect Trent powered 777s ?

.

lomapaseo 4th September 2008 18:13

Phil Gollin


This icing effect must have been pretty remarkable to affect the engines both differently in time, but similarly in effect.

The report doesn't really explain anything and seems to be grasping at the only thing it can reproduce.

very astute

maybe we need a coin tap test on the fuel-oil cooler

Rainboe 4th September 2008 18:18

zzzzzzzzzzzzzzzzzzzzz

chris weston 4th September 2008 18:30

As an academic pureish chemist I applaud the clarity, thoroughness and measured tones inherent within this interim report. As ever, impressive stuff from the AAIB.

I have learnt that with 20 20 hindsight "on", I suppose it's blindingly obvious that water - even at the ppm level and at levels well within the fuel's spec, can be a problem if there's enough of the fuel being cold soaked to generate enough ice to block the HP pump inlets.

I will do some sums when I have a little more time.

As has been pointed out already, the implications of all this could be far reaching. Fly lower when it's "cold" is obvious but we shall need to redefine parameters based on proper data and there looks to be a lot of work to do here.

Fuel costs will be likely to rise and be yet another pressure on ticket prices.

CW

Phil Rigg 4th September 2008 18:40

Phil G. - Indeed, an astute observation that the almost identical failure of two virtually independent systems within seconds of each other has the AAIB considering the probable root cause to be a hithertobefore completely uknown icing event occurring identically and almost simultaneously in both of the independent systems.

Iomapaseo - The report shows a schematic diagram of the fuel system which indicates a separate Fuel-Oil Heat Exchanger (FOHE) for each of the two independent engine/fuel systems which suggests that both FOHEs would had to have failed identically and almost simultaneously should FOHE failure be the cause.

Phil G. - With regard to a one-off icing condition affecting other certificated aircraft ,then in fairness to the AAIB and as quoted and pointed-out by FullWings, their published Safety Recommendation 2008-048 does state:

"It is recommended that the Federal Aviation Administration and the European Aviation Safety Agency should take immediate action to consider the implications of the findings of this investigation on other certificated airframe /engine combinations."

It would seem appropriate for the investigation to be considering root causes that would more plausibly (than prior unknown icing on this aircraft) cause both independent systems to fail identically and almost simultaneously. For example, causes that are common to both systems. Although it does appear from the continuing "data mining" exercise that the low temperatures for long time periods experienced on this flight do place it at the extreme end of all known flights for this aircraft type.

barit1 4th September 2008 18:42


OK, someone has to ask.....what is the 'coin tap test on the fuel-oil cooler?'?

I think only Trents are specified for this because being 3 spool, it's such an amazingly efficient engine the fuel flows are lower so the danger of stagnant fuel icing up is greater!
I'm not sure this adds up. The "amazingly efficient" Trent with more spools, and more bearings, probably has more heat generated in the oil, and thus any "stagnating" fuel will be exposed to more BTU transfer, leading to LESS probability of icing in the fuel-oil heat exchanger.

Often the most severe design point for the cooler is early in descent, when lube heat rejection is still high, yet fuel flow (the heat sink) is very low.

:confused::confused:

snowfalcon2 4th September 2008 18:42


The other assumed scenario includes the statement : “In this case the ice might then travel and be ‘caught’ in the pipework, spar valve, LP pump inlet or on the face of the FOHE, thereby causing a restriction to the fuel flow” but fails to state how this could have happened so close together in two separate systems and to almost exactly the same degree (1.06 versus 1.07).
As far as I understand, fluid dynamics is a field where science has not yet reached even close to the near-100% understanding that we have about mechanics, to name one example. Remember chaos theory: a minute difference in the input conditions can cause huge differences in the result. Maybe the sun had warmed the left (south) engine 0.049 degrees more, requiring an additional chunk of ice before the left engine's fuel flow was restricted. We just don't know yet. But I've seen enough strange ice and slush formations in nature to appreciate that it's not a simple thing to research.

shamen123 4th September 2008 19:31


the AIIB report states that military aircraft use a fuel additive that lowers the freezing point of water in the fuel.
Does anyone know why this is not used on civil aircraft.
Erm, money?

ZOOKER 4th September 2008 19:44

Interesting intrim report.
Lots of technicolour graphs!
No CVR Transcript.
Have I missed something?

lomapaseo 4th September 2008 19:49


OK, someone has to ask.....what is the 'coin tap test on the fuel-oil cooler?'?
Its a corollary to Occam's razor.

When the most complex of causative explanations are chosen to explain an accident the most simplest of corrective actions should be chosen to address it.

In the end it has the same liklihood of being correct

snowfalcon2 4th September 2008 19:57


No CVR Transcript.
Have I missed something?
No, but the crew's conversation is hardly relevant to the the root cause of this accident.

It becomes interesting when looking at how they handled the emergency, but that's a secondary topic to the investigation, despite all the discussion of possible "stretching the glide" we've had in this thread. Hopefully it will be addressed in the final report, but the most urgent thing is to clarify the root cause.

FlyingOfficerKite 4th September 2008 20:16

A pilot must ensure that the flight can be safely made.

Is this pilot error?

NO!

It just proves that we cannot cater for all eventualities all of the time.

Our knowledge of aviation is not absolute and on this occasion it caught us out.

FOK :)

nhs 4th September 2008 20:38

Training & Value
 
FOK
As SLF I think think this is not pilot error.

However it does show that good training & good skills from flight crew can save a situation which might have led to ++ fatalities. Nothing prepares for all eventualities but learnt skills go a long way to helping.

nhs

beamender99 4th September 2008 21:01

NTSB news
 
FOR IMMEDIATE RELEASE: September 4, 2008 SB-08-37

NTSB ACTING CHAIRMAN EMPHASIZES INTERNATIONAL COOPERATION IN BRITISH BOEING 777 RECOMMENDATIONS

Washington, DC - National Transportation Safety Board Acting Chairman Mark V. Rosenker today praised the work of all the investigators looking into the crash of a Boeing 777 at London's Heathrow Airport in January, saying that the recommendations issued today "show how international cooperation can lead to safety improvements that benefit the aviation community worldwide."
The United Kingdom's Air Accidents Investigation Branch (AAIB), which is leading the investigation into the January 17, 2008, accident in which a British Airways Boeing 777- 236ER landed short of Runway 27L at London Heathrow Airport, issued an interim report today on the progress of the investigation.
The interim report contains recommendations aimed at addressing a circumstance identified by investigators relating to Rolls Royce-powered Boeing 777 aircraft. The investigation has shown that both engines lost power in the final minute of flight because the fuel flow to each engine was restricted; most probably due to an accumulation of ice within the engine fuel feed system. The ice is likely to have formed from water - which exists naturally in the fuel - while the aircraft operated for a long period, with low fuel flows, in the cold environment associated with high- altitude flight.
In accordance with established international arrangements, the National Transportation Safety Board, representing the State of Design and Manufacture of the aircraft, appointed an Accredited Representative to participate in the investigation. The Accredited Representative is being supported by a U.S. team that includes NTSB specialists, the Federal Aviation Administration, and Boeing. Rolls-Royce, the engine manufacturer, is also participating in the investigation. British Airways, the operator, is cooperating with the investigation and providing expertise as requested by the AAIB.
This interim report updates and provides further details on the history of the flight and the research done by teams in both the U.K. and U.S. using data obtained from the accident aircraft, and similar aircraft in the British Airways fleet.
The report further details the aircraft fuel systems and describes testing performed in laboratories, on an adapted fuel rig using actual aircraft components, in an engine test facility, and on an exemplar engine. In conclusion, the report provides recommendations for both interim action and longer term changes to certification criteria.
Acting Chairman Rosenker stated, "When it comes to aviation safety, there are shared interests that transcend national borders." Rosenker noted that the U.S. Accredited Representative and technical advisors fully participated in the development of the factual material and supporting research and that the recommendations are supported by the U.S. team.
The investigation team indicated that a change to the fuel system design would make the system more resilient, but would take time to implement. Therefore, to reduce the risk of recurrence interim measures need to be adopted until such design changes to the fuel system are available.
Therefore, the AAIB recommends that:
  • The Federal Aviation Administration and the European Aviation Safety Agency, in conjunction with Boeing and Rolls Royce, introduce interim measures for the Boeing 777, powered by Rolls Royce Trent 800 engines, to reduce the risk of ice formed from water in aviation turbine fuel causing a restriction in the fuel feed system (AAIB 2008-047), that
  • The Federal Aviation Administration and the European Aviation Safety Agency should take immediate action to consider the implications of the findings of this investigation on other certificated airframe/engine combinations (AAIB 2008-048), and that
  • The Federal Aviation Administration and the European Aviation Safety Agency review the current certification requirements to ensure that aircraft and engine fuel systems are tolerant to the potential build up and sudden release of ice in the fuel system (AAIB 2008-049).

Green-dot 4th September 2008 21:15

A very informative and well written interim report. It answers many questions with respect to findings on several systems and subsystems.

Specifically with reference to the spar valves, such as their possible uncommanded movement being a recorded FDR parameter, therefore ruling out the possibility they contributed to the cause to this accident. I assume the FDR recordings of the spar valves parameters implies any movement from the open position is recorded, even if they were to only partially close (up to 95%?) and not reach the fully closed position before opening again.

Of course I leave it to the experts in charge of the investigation but I do wonder what is meant by extensive testing of the spar valve control system. Was such system bench tested only or were such tests also conducted with the control system installed in the subject aircraft in conjunction with other aircraft systems operating? And regarding HIRF and EMI, to which power levels have these tests been conducted since the report only states "well in excess of published standards . . ." Perhaps the final report will be more specific.

Furthermore, I am not convinced if, in the event of uncommanded movements of the spar valves, a warning will enunciate on the flight deck under all circumstances as mentioned in the report. But that issue seems irrelevant now since all indications are that the spar valves worked as advertised.



Regards,
Green-dot


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