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-   -   SXF runway blocked (https://www.pprune.org/rumours-news/620583-sxf-runway-blocked.html)

Jet Jockey A4 18th Apr 2019 12:21


Originally Posted by Super VC-10 (Post 10449775)
Does this display show what has been asked for, or what is actually happening?

In the picture above it shows that all systems are functioning correctly (green) and the only way you would actually see what is displayed on this picture would be after a landing on the roll out with full flaps (30 deg) and all spoilers and lift dump deployed or if you were on a ramp with full flaps and selected lift dump and deployed full spoilers to test the system.

In normal Ops it just shows what is actively being used and any abnormal situation would show up in amber.

H Peacock 18th Apr 2019 17:29

Early Globals used to suffer various flight control snags (spoiler or Slat/Flap) after engine start, which could be reset by isolating the 2 power feeds to each of the 2 FCUs (Flight Control Units) via the EMSCDU. Drastic I know, but removing power to the FCUs in flight would stop the spoilers operating and keep them closed. You may also lose trim and AP etc, but once configured for landing it could be an option to help you regain roll control.

atakacs 18th Apr 2019 19:35


Originally Posted by H Peacock (Post 10449917)
Flight Controls synoptic on a Global displays the actual positions of the control surfaces.

how does that work?
mechanical sensors for each control surface and real time comparison vs commanded deflection?

Super VC-10 18th Apr 2019 20:11

Perhaps my question wasn't quite clear enough, perhaps it was...

Just supposing some wires had got crossed somewhere and a control surface operated in the opposite way to normal. Would the display show this anomaly,or would it display as normal?

FLEXJET 18th Apr 2019 20:14

It’s a pity that the Luftwaffe didn’t get proper advice :

- buy Global Vision instead of classic
- avoid LBAS

The trend I observe is not good: manufacturers tend to acquire maintenance facilities (Dassault buys TAG and Execujet maintenance, Bombardier removed Jet Aviation maintenance approvals and set up own facilities...).

They can’t make profit selling planes so they want to get the money back with maintenance...


Capn Bloggs 19th Apr 2019 00:43


Originally Posted by Jet Jockey A4
What is so complicated about that display?

It just is. What about an image from behind so you can see the horizontal surfaces move up and down, as they do for real? Easier to pick up a crossed spoiler or aileron.

The only semi-logical bit is looking down on the rudder, seeing it move left and right.

DaveReidUK 19th Apr 2019 06:51



Controls check using the synoptic display at 2:30.

Capn Bloggs 19th Apr 2019 08:02

Good two-crew check of controls... not.

Uplinker 19th Apr 2019 08:03

Amazing that reversed controls happen in this day and age. Surely there are different plugs and sockets for each function - physically incapable of being mated the wrong way round?

I remember a BAe146 ground engineer many years ago responding to my innocent question: “do you guys use checklists like us ?”. He said, “No, we use common sense”. I thought at the time this was a foolish situation.

I can imagine (hopefully incorrectly), in a busy maintenance hangar with deadlines and aircraft needing to be moved: “Controls right, controls left?” “Er yeah, all working” (but reversed and not noticed by a non pilot).

The other day there was a lorry on the motorway with fancy LED rear lights. However, when he applied the brakes, the right hand brake lights came on but on the left side only the amber indicator lights illuminated. So not a very thorough check of the lighting wiring and function had been made there !

One hopes that nowadays, detailed checklists are used by aircraft maintenance engineers after any extensive work to check basic things like control movements, and leaving absolutely no doubt: ‘Control column full right. Right aileron up. Right spoilers up. Left aileron down, Left spoilers flush.’ etc. Certainly, the ground engineers on the flight deck fixing our Airbuses always seem to have reams of detailed written checks to perform after fixing something.

But how come the pilots did not pick it up before take-off? Must be a nightmare trying to land with reversed controls. Anybody like me when I was about 12 who very foolishly tried crossing over their hands on their bicycle handlebars to see how difficult it would be, fell off very quickly because it is almost impossible to tell your brain to make opposite corrections. The learned reflex response is much quicker.

txl 19th Apr 2019 14:53

Various news outlets have more details, partly citing a Luftwaffe internal report.

According to this report, "severe problems with flight controls" occurred shortly after take off at an altitude of "around 6000 meters". Apparently, aircraft banked right and left violently. Plane didn't respond to pilots' control inputs and stalled. Crew then decided to return to SXF.

On finals, at around 300m altitude the aircraft started banking violently again. Crew tried to control the aircraft with rudder inputs. Aircraft touched ground with both wingtips, finally touching down hard but missing the runway. Afterwards, aircraft slid over grassy areas and taxiways until it came to rest somewhere on or around runway 7L.

According to a report by Spiegel Online, investigators suspect that spoilers might have been mis-adjusted during maintenance.

The aircraft sustained "severe structural damage" to wings and landing gear, according to Luftwaffe technicians quoted by Spiegel Online. Damage to the fuselage is still being assessed, some cabin interiors came off during the accident. Might even be a write-off.

MrsDoubtfire 19th Apr 2019 15:48

Spooky! The complete SPON story t:
After the emergency landing of a government plane at Berlin-Schönefeld airport last Tuesday, the German Armed Forces began with the damage analysis. According to SPIEGEL information, Bundeswehr technicians found that the "Global 5000" jet had been damaged much more severely than initially thought.
Specifically, the technicians found the medium-range jet with the identification 14+01 "considerable structural damage" due to buckling and compression damage to both wings, as these had touched the ground during the dramatic landing. The aircraft has now been towed into a hangar and is being inspected there.
It is also possible that the fuselage was warped, at any rate tilted and the cabin trim came off during the crash landing. Even a total loss was not excluded by the Bundeswehr at first. In the meantime, the Deputy General Flight Safety of the Bundeswehr has upgraded the incident to the highest damage category (A).
New emergency landing problems
Bit by bit, the Bundeswehr also determined the course of the accident. During the test flight after several weeks of maintenance of the jet, the pilots had already registered "the first serious problems with flight control" shortly after take-off at an altitude of about 6000 metres, according to a protocol.
The details are not only alarming for insiders. So the airplane did not react to control inputs of the two pilots, it came to the stall. As a result, the pilots immediately decided to return to Berlin-Schönefeld Airport.
During the emergency landing manoeuvre new problems arose: The jet suddenly tilted extremely to the right at a height of about 300 meters without any control input and missed the runway. With the rudder the pilot got it under control again with difficulty, but could bring it instead of on the runway only on the apron of the airport on the ground.
Uncontrollable rolling movements
After the hard touchdown, the jet slid over lawns and several taxiways to runway 07L. Both the wings and the landing gear of the aircraft were massively damaged. Insiders said after the crash landing that they were very lucky that there were no other planes on the apron and taxiways at the time of landing.
The investigators suspect that the possible reason for the tax problems was that the spoilers on the wings could have been incorrectly adjusted during maintenance by an external service provider. The flaps normally support both braking and steering movements, but if incorrectly adjusted they could have triggered the uncontrollable rolling movements of the jet. Before the flight, the jet was in the process of being repaired by the service provider at Schoenefeld Airport for several weeks.
Next week it has to be decided whether there is a general problem with the "Global 5000". The next VIP flight with another jet of the same type is planned for Wednesday. The Luftwaffe had not issued a general flight ban for the four "Global 5000" jets, as the other jets are currently routinely in maintenance. The jet in question was also in routine maintenance at a service provider at Schoenefeld Airport for several weeks immediately before the flight on Tuesday.

Translated with www.DeepL.com/Translator

atakacs 19th Apr 2019 16:07

I guess that this being a military flight we will never see a report...

Kerosene Kraut 19th Apr 2019 16:32

General Flugsicherheit (the military air accident investigation branch) has published detailed reports before. As this is high profile and public interest I doubt they'll classify it.

bill fly 19th Apr 2019 19:56

Do I understand from the above that this was a test flight? I wonder how the pre flight ground checks went. Lucky lucky crew. I bet they had a beer afterwards...

Lets hope the “routine maintenance” on the other ships has some routine focus.

mjv 19th Apr 2019 23:46

The 5000 has cables all the way up to the PCU’s with an interconnection tube at the front and centre. FWD interconnection is housing the disconnect mechanism and the centre mainly for the AP servo and trim. There are 2 PCU’s per AIL which come with LVDTs to feedback position for indication and the 2 FCU’s.

The spoilers (flight spoilers) are controlled by 2 FCU’s and always in pairs! Left outboard/right outboard and if a fault is detected both sides will stow. We have 2 sensors per side (fwd quadrant) which feedback the control column movements to the FCU’s, left sensor 1 to FCU 1, left sensor 2 to FCU 2, right sensor 1to FCU 1 and right sensor 2 to FcU 2. One channel is always active and one is monitoring, same for the FCU’s, each FCU has 2 independent channels which handle the spoiler pairs FCU 1 Channel A does the spoilers 1 on both sides and B does the 2’s on both sides.
feedback is done by LVDT’s for controlling and indication. Only the ground spoilers come with old fashion targets as they are either out or in.

as for the spoiler rigging comment, well everything is possible however it is hard to believe! There is only 1 PCU per spoiler and you only have 1 “giant” rod which you have to adjust. To short means you have to explain a lot to your boss as you need some new spoilers and to long they will show deployed once hydraulic is applied.

to my knowledge there is no reason to play with the control sensors at the fwd quadrant nor anyone with a bit of common sense can swap any connectors aa they come with different keys.


macjet 20th Apr 2019 14:06

Has nobody filmed this?
 
An announced emergency landing of a luftwaffe jet,
all video cameras should be pointed towards the plane.
Is there really no video available, just some pics from a spotter ?
I can’t believe there are no moving pictures...
...?

Slow and curious 20th Apr 2019 15:57


Originally Posted by macjet (Post 10451980)
An announced emergency landing of a luftwaffe jet,
all video cameras should be pointed towards the plane.
Is there really no video available, just some pics from a spotter ?
I can’t believe there are no moving pictures...
...?

Not the only oddity about this incident.

ivor toolbox 20th Apr 2019 16:46


Originally Posted by FLEXJET (Post 10450753)
It’s a pity that the Luftwaffe didn’t get proper advice :

- buy Global Vision instead of classic
- avoid LBAS

The trend I observe is not good: manufacturers tend to acquire maintenance facilities (Dassault buys TAG and Execujet maintenance, Bombardier removed Jet Aviation maintenance approvals and set up own facilities...).

They can’t make profit selling planes so they want to get the money back with maintenance...


No point buying a vision, aside from swanky flight deck, computers that run spoilers are the same.

Ttfn


macjet 20th Apr 2019 17:42

Another thing that does not sound right: "Shortly after takeoff in approximately 6000 meters..." (that is FL 190/200)

Maybe 6000 feet ??? - that sounds more like shortly after takeoff to me..?

gearlever 20th Apr 2019 17:51


Originally Posted by macjet (Post 10452071)
Another thing that does not sound right: "Shortly after takeoff in approximately 6000 meters..." (that is FL 190/200)

Maybe 6000 feet ??? - that sounds more like shortly after takeoff to me..?

YEP, my thoughts as well.

MrsDoubtfire 20th Apr 2019 21:21

Oh oh. Some questions to answer for LH Bombardier Aviation Service... News from Spiegel online:
Ministry checks whether Lufthansa subsidiary has made maintenance errors
Following the dangerous crash landing of a government aircraft in Berlin-Schönefeld earlier this week, Federal Defence Minister Ursula von der Leyen is investigating whether there are systemic problems with the maintenance of the so-called White Fleet by a Lufthansa subsidiary. As early as Wednesday, General Flight Safety was therefore instructed to investigate the Tuesday accident as well as several other incidents of the past months.
The investigation by the chief flight investigator of the Bundeswehr is concerned with the question of whether the external maintenance of government jets was carried out with the necessary care. The investigators already suspect that the massive problems of a "Global 5000" government aircraft on Tuesday were caused by incorrect wiring of the spoilers on the wings of the jet.
Since the business jet came directly from Lufthansa Bombardier Aviation Services' maintenance operations, it is reasonable to assume that it was not operated carefully. The incorrect adjustment of the spoilers was extremely dangerous. The pilots were already in a dangerous slant in the air, and there was even a stall. During the emergency landing the jet missed the runway, slid over the lawn and was massively damaged.
This is not the first time that there have been doubts about the maintenance of government aircraft by Lufthansa.
More here: https://www.spiegel.de/politik/deuts...a-1263809.html

Translated with www.DeepL.com/Translator

ivor toolbox 21st Apr 2019 15:04


Originally Posted by MrsDoubtfire (Post 10452208)
Oh oh. Some questions to answer for LH Bombardier Aviation Service... News from Spiegel online:
Ministry checks whether Lufthansa subsidiary has made maintenance errors
Following the dangerous crash landing of a government aircraft in Berlin-Schönefeld earlier this week, Federal Defence Minister Ursula von der Leyen is investigating whether there are systemic problems with the maintenance of the so-called White Fleet by a Lufthansa subsidiary. As early as Wednesday, General Flight Safety was therefore instructed to investigate the Tuesday accident as well as several other incidents of the past months.
The investigation by the chief flight investigator of the Bundeswehr is concerned with the question of whether the external maintenance of government jets was carried out with the necessary care. The investigators already suspect that the massive problems of a "Global 5000" government aircraft on Tuesday were caused by incorrect wiring of the spoilers on the wings of the jet.
Since the business jet came directly from Lufthansa Bombardier Aviation Services' maintenance operations, it is reasonable to assume that it was not operated carefully. The incorrect adjustment of the spoilers was extremely dangerous. The pilots were already in a dangerous slant in the air, and there was even a stall. During the emergency landing the jet missed the runway, slid over the lawn and was massively damaged.
This is not the first time that there have been doubts about the maintenance of government aircraft by Lufthansa.
More here: https://www.spiegel.de/politik/deuts...a-1263809.html

Translated with www.DeepL.com/Translator

I doubt incorrect wiring, more than likely incorrect electronic rigging (after mechanical rig, spoilers have to be electronically rigged, so computers know where they are).

Ttfn

threemiles 26th Apr 2019 16:57

Torque tube assembly
 
was incorrectly wired or mounted by LBAS. Spoilers were actuated on the wrong side. (mirrored) Pilots couldnt detect it during pretaxi check as the indicator shows spoiler activity only, but not on which side. Translation from Spiegel today.

Mad (Flt) Scientist 26th Apr 2019 17:17


Originally Posted by threemiles (Post 10456535)
was incorrectly wired or mounted by LBAS. Spoilers were actuated on the wrong side. (mirrored) Pilots couldnt detect it during pretaxi check as the indicator shows spoiler activity only, but not on which side. Translation from Spiegel today.

That bit in bold is nonsense, as the synoptic display posted in post #22 shows - all spoiler panels are depicted individually on the display.

threemiles 27th Apr 2019 05:11


Originally Posted by Mad (Flt) Scientist (Post 10456553)
That bit in bold is nonsense, as the synoptic display posted in post #22 shows - all spoiler panels are depicted individually on the display.

Be it so, also, I would expect that there is a visual live outside check by the AMPs, demanded by the AMM, after work was performed on a critical component like this one. Safety category: catastrophical, no doubt.

MrsDoubtfire 27th Apr 2019 19:41

According to BILD, a chain of mistakes by maintenance AND pilots leads to the near crash landing. It has a paywall, so I translated some parts.
https://www.bild.de/bild-plus/politi...ogin.bild.html

According to BILD information, sloppiness is supposed to be the main cause. In concrete terms: Lufthansa's technicians as well as the air force pilots did not carry out all the required checks. Officially, the investigations are still being carried out by the "General Flugsicherheit" of the Bundeswehr.
...
Meanwhile Lufthansa circles say that a chain of mistakes and carelessness led to the near crash. Error 1: Incorrect wiring of the spoilers on the wings. So much was known. Reason: Maintenance breakdowns at the responsible maintenance company "Lufthansa Bombardier Aviation Services". Error 2: Missing checks! After completion of maintenance, the technicians must actually release the aircraft on the basis of a checklist. Lufthansa Technik confirmed this to BILD: "Regardless of the specific case, a maintenance and overhaul company releases an aircraft from service after maintenance or overhaul work has been carried out". However, the government aircraft obviously did not receive such a carefully performed check to declare "airworthiness". Error 3: Obvious negligence on the part of the pilots. Because they also have to carry out routine checks before take-off, during which the wrong wiring of the spoilers should have been noticed on the ground. And even in the air there would be possibilities to switch off the wrongly wired spoilers. That was omitted.

Translated with www.DeepL.com/Translator

Jet Jockey A4 27th Apr 2019 21:49

Although I do not know the exact technical problem they had, If they suspected (the pilots) spoiler problems, they could have deactivated them.

Noeyedear 28th Apr 2019 07:33

Where in the QRH is that procedure? (De-activate the spoilers).

H Peacock 28th Apr 2019 09:32

N
 

Where in the QRH is that procedure? (De-activate the spoilers).
It's not, but if you understand the detail of your aircraft's systems then you could make a sensible deduction at how to do it. Primary flight controls on the original Global are all mechanically controlled, hydraulically actuated. Spoilers are electrically controlled (FCU) and hydraulically actuated.

The FCUs do lots of important tasks, but nothing that I can't do without when I may be losing control of the aircraft. So into the EMSCDU, trip FCU 1 & 2 power A & B!

Super VC-10 28th Apr 2019 09:51

So, as I suspected, something was wired incorrectly. Which brings us back to the question I asked earlier.

With the incorrect wiring, would the display show what had been asked for, or what was actually happening?

DaveReidUK 28th Apr 2019 10:42


Originally Posted by Super VC-10 (Post 10457826)
With the incorrect wiring, would the display show what had been asked for, or what was actually happening?

There wouldn't be much point in having the display if it didn't show, for example, a spoiler that failed to move when a controls check was carried out.

So, without knowing the GLEX family in detail, I'd be very surprised if it wasn't actual surface position that is being displayed.


jimjim1 28th Apr 2019 11:43


Originally Posted by Uplinker (Post 10451047)
Anybody like me when I was about 12 who very foolishly tried crossing over their hands on their bicycle handlebars to see how difficult it would be, fell off very quickly

I have never previously encountered anyone else stupid enough to do that. I would have been a bit older.

I say I fell off instantaneously.

I wondered if it might "solve" these though -
https://www.ebay.co.uk/itm/Reverse-S...-/173148288866
Reverse Steer Bike - Fair Ground Bicycle Challenge

jimjim1 28th Apr 2019 11:59


Originally Posted by Super VC-10 (Post 10457826)
So, as I suspected, something was wired incorrectly. Which brings us back to the question I asked earlier.

With the incorrect wiring, would the display show what had been asked for, or what was actually happening?

mjv seems to answer your question here - actual spoiler position is sensed.


Originally Posted by mjv (Post 10451620)
... which handle the spoiler pairs FCU 1 Channel A does the spoilers 1 on both sides and B does the 2’s on both sides.
...
feedback is done by LVDT’s for controlling and indication. Only the ground spoilers come with old fashion targets as they are either out or in.

LVDT are position sensors. Linear Variable Differential Transformer. Produce a changing AC voltage depending on the sensed position.


Slow and curious 28th Apr 2019 14:19

Luftwaffe Test/Ferry flight.
I wonder how this would have developed if the crew of 3 would have had (enough) parachutes onboard.:rolleyes:

DaveReidUK 28th Apr 2019 15:14


Originally Posted by Slow and curious (Post 10458007)
Luftwaffe Test/Ferry flight.
I wonder how this would have developed if the crew of 3 would have had (enough) parachutes onboard.


Getting out while wearing a chute might be a tad interesting.

https://cimg6.ibsrv.net/gimg/pprune....156756567a.jpg

It's not a 727 or DC-9. :O

hwilker 26th Nov 2019 20:38

German public broadcaster ARD, quoting newsweekly Der Spiegel, reports that the accident report has been finished. Mix-up in control logic, due to maintenance error. Aircraft written off after suffering 5,8 g load during pullout from the initial loss of control.

http://www.tagesschau.de/inland/ursa...ieger-101.html (in German)

Airbubba 26th Nov 2019 21:55


Wie der "Spiegel" berichtete, war offenbar ein Teil der Steuerung quasi verkehrt herum eingebaut worden - die Maschine machte also in Teilen das Gegenteil von dem, was sie sollte. Als die Piloten nach links lenkten, kippte die Maschine nach rechts.
Murphy's Law strikes again. :ugh:

atakacs 26th Nov 2019 23:10

If find it incredible that such a condition could arise (inverted flight controls in actual flight, not caught at any step before) and equally amazing that the crew walked out of that one.

Less Hair 27th Nov 2019 07:24

This is the actual touchdown. It hit the ground with both wingtips and landed on the grass being steered back onto the runway afterwards.
It's roll control input module had been installed in a wrong way during maintenance. This went unnoticed by both maintenance and crew as the final report by the military found out.
https://www.spiegel.de/politik/deuts...8-1418983.html

Source: Spiegel/DPA

macjet 27th Nov 2019 07:56

So all primary flight controls were OK. They worked in fine and in the correct direction!
A set of reversed secondary flight controls (spoiler system) brought down the jet?
Does LBAS get paid for the maintenance job which ended in an aircraft write-off?


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