PPRuNe Forums

PPRuNe Forums (https://www.pprune.org/)
-   Rumours & News (https://www.pprune.org/rumours-news-13/)
-   -   AF 777 wrong weight inputs, off by 100 tonnes? (https://www.pprune.org/rumours-news/562177-af-777-wrong-weight-inputs-off-100-tonnes.html)

framer 9th Jun 2015 19:40

Can any of you tell me if you do your performance calcs 100% independNtly from your offsider? On a different iPad/tablet/scratchpad etc ?

WingNut60 10th Jun 2015 00:13

Strut pressures
 
KenV:


OK .. back to civility .. sorry if I bit a touch hard.


Are there no pressure transducers in the struts now?
I'd have imagined that strut pressure would be a logical parameter to monitor other than for load weigh reasons.
How does WOW work on later aircraft? Surely not still through squat switches.

KenV 10th Jun 2015 13:15


Are there no pressure transducers in the struts now?
I'd have imagined that strut pressure would be a logical parameter to monitor other than for load weigh reasons.
Landing gear are complex and the load paths more so. It is hard to know exactly which paths all the loads take under all conditions, making consistently measuring those loads difficult, especially when the ground is not perfectly level/smooth and/or there are high winds/wind gusts.


How does WOW work on later aircraft? Surely not still through squat switches.
The squat switches have been replaced by prox switches, but otherwise, yes, it's still done like it was decades ago.

TineeTim 10th Jun 2015 14:37

Framer- EK now do independent calculations. The procedure is almost identical to what you described you use.

Heathrow Harry 10th Jun 2015 15:37

"especially when the ground is not perfectly level/smooth and/or there are high winds/wind gusts."

Ken - you are of course correct if you are looking for absolute accuracy but what is needed is something to catch the really bad mistakes - the factor of 2 or 10 - not a super correct engineering solution correct to 100kg

Some sort of averaging should work fine

KenV 10th Jun 2015 16:03

You are correct, it all depends on what you want the system to do. If all you want to do is catch a big mistake, a simple system will do. But such a system will be wrong almost all the time. And any system that is wrong almost all the time will be ignored, defeating its intended purpose.

silvertate 10th Jun 2015 18:10


Landing gear are complex and the load paths more so. It is hard to know exactly which paths all the loads take under all conditions.
Hardly. You have three, four or five legs, each with an oleo pressure. Its not rocket science to deduce a weight and balance from that.

And you could always zero the weight on a turnaround, when the aircraft was empty. The system knows the fuel weight, so can give you a 'lowest turnaround weight', and you just click 'yes' if the aircraft was empty on that turnaround.

Jezz, if the venerable old Belslow frieghter could have an automatic weight and balance check system, I am sure a modern airliner could. We appear to be going backwards, not forwards. As usual, it all comes down to cost.

KenV 11th Jun 2015 12:01


Hardly. You have three, four or five legs, each with an oleo pressure. Its not rocket science to deduce a weight and balance from that.
LOTS of loads go through the drag links and cross links and not just through the oleos, especially on non level or uneven surfaces, . Second there is significant stiction (static friction) inside the oleos. The oleos do NOT behave linearly. Measuring the oleo pressure gives a gross approximation, not an accurate weight.

As for cost being the driver, no, that is not true. Yes, it is a significant influence, but NOT the driver. An automatic weighing system would be a god send in a military freighter that operates from austere airfields. Neither the C-130 or C-17 have an automatic weighing system because they are simply not reliable enough. I cannot confirm it, but I'm pretty sure the A400 does not have one either.

BARKINGMAD 11th Jun 2015 22:38

"A formal ritual involving both/all pilots present on the flight deck, sterile flight deck with no distractions from CC or ground staff, would help to stop this one dead. So would the practise of calculating, by brain, a gross error Vspeed, viz V2, from the CFP and annotating the CFP with it at the briefing stage, then comparing when finally loaded in the flight deck.

There, that's my pennyworth of problem-solving. I look forwards now to the inevitable flood of widgets, gadgets and software mods proposed by all the wannabe aircraft engineers/pilots out there, knowing that even if such hardware/mods get approved for use, it will be years before they are incorporated in ALL 'frames."

JUST THOUGHT I'D REPEAT WHAT I SAID IN POSTING #4, before the discussion descended into a foreigner-bashing session. Proof positive of how easily we all get distracted?? :ugh:

framer 12th Jun 2015 01:13


"A formal ritual involving both/all pilots present on the flight deck, sterile flight deck with no distractions from CC or ground staff, would help to stop this one dead.
Yip. I agree , especially if emphasis is put on the importance of the calculations being made independently with a comparison only occurring once the final result is at hand.
Also, often times now days the ground staff are on minimum wage, minimum training, maximum workload ( turning more aircraft than they used to) and have no idea that distraction on the flight deck during this phase can be lethal so it is up to the pilots to enforce this sterile flight deck environment if the cabin crew don't. It is another example of how safety is slightly reduced each time an accountant has another brilliant idea about " lean operations" and implements it with no real understanding of what makes airline flying safe. I am all for efficiency and working hard but we are reaching a point where our enviable industry safety record will be tarnished on a regular basis if we don't act ( read spend money) when our SMS 's start squawking.

MrSnuggles 13th Jun 2015 09:42

WHAT IF...
 
What if the French took to heart what everyone else is just bragging about. They actually REPORT the mistakes and incidents that happen. BEA even releases a little paper on reported mistakes and incidents from time to time.

So what if this thread exists just because AF learned from AF447 and since then started the reporting trend...?

I am 100% sure that if regulators in other countries was as efficient in getting reports, we all would feel a little scared. Some LCCs spring to mind. I know one where a CC fell out of an open door and right onto the tarmac. Now that's what fairy tales are made of.

So, may the odds be ever in your favour.

phiggsbroadband 13th Jun 2015 09:52

Quote...
And you could always zero the weight on a turnaround, when the aircraft was empty. The system knows the fuel weight, so can give you a 'lowest turnaround weight', and you just click 'yes' if the aircraft was empty on that turnaround.


I think you need to re-define 'Empty'.... The galley will always have some food and water, the tanks will not be dry, and there may be hidden engineers lurking in the recesses.

stilton 14th Jun 2015 07:03

Don't some models of the B747 freighter have a self weighing system as an option ?

framer 14th Jun 2015 07:09

Thats interesting Stilton. Can anyone give us more information about self weighing systems. Are they precise? Are they reliable? How often do they need maintenance and could they be zeroed during turn around even if Engineers are aboard? Also, has a system like this ever been fitted to an earth moving truck?

ShotOne 14th Jun 2015 08:37

Several folk have asked whether there's an independent check with the other pilot, to which the answer should always be yes. Of course it's never COMPLETELY independent; both calculations rely on the same load sheet. Yes they are quite often wrong. But for some reason this never makes headlines the way a mistake by a pilot does, and the dispatcher who used to be a key person capable of filtering some of these mistakes is now likely to be a min-wage school leaver. Also, electronic loadsheets are calculated to a spurious accuracy which makes a gross error less likely to stand out. For instance the trim setting may be given as 45.92 even though the trim can only be set to whole numbers

EMIT 14th Jun 2015 22:46

HUMAN FACTORS
 
Errors like the 100 ton mistake, the ZeroFuel Mass into Gross Mass input boxes, etcetera, are HUMAN FACTOR errors.

Wire somebody up for a brain scan of some sort and show him a picture of any kind of snake - his brain will show signs of ALARM all over the place.

Show him a picture of a sort of keyboard or piece of paper with numbers on it - his brain may show some activity in regions connected to arithmatic processes or text interpretation processes, but there will be NO TRIGGER OF ALARMS AT ALL.

Mankind is conditioned through millions of years to the danger of snakes, or lions, or other DANGEROUS creatures of nature and INSTICS will cause us to err on the safe side in case of doubt - oh, it was only a piece of black electric wire ....

Mankind invented typing , computers, keyboards, etcetera less than a century ago and even though a simple typing error of one wrong digit can bite you in a deadly fashion, our instincts have not yet adapted to that sort of monsters ...

First, man has to realise the deadly danger of errors in the complete process surrounding T/O performance and then he has to stick religiously to procedures that must ascertain independent calculations of which the results must be compared.

Addition of more automatic bells and whistles is not the magical pill to stop the errors from occurring.

Awareness of the danger and discipline in execution of correct procedures are the key.

And yes, in the big world with many different companies, improvement of procedures or layout of information may be necessary to be able to speak of "correct procedures".

silvertate 15th Jun 2015 20:21


Phiggs

think you need to re-define 'Empty'.... The galley will always have some food and water, the tanks will not be dry, and there may be hidden engineers lurking in the recesses.
Sorry, chum, but the galley, water and crew are all included in the empty weight, while the FMC knows the fuel amount and the nominal empty weight (APS weight). And if you think that a few engineers and loaders are going prevent the system from spotting an error of several tonnes, you need to send your engineers on a fitness course.

Meanwhile, KenV's absurd suggestion that the oleo torque links take the weight of the aircraft must take the 'aircraft anorak gibberish' award for 2015. Thanks, KenV, you have just confirmed that the closest you have got to an aircraft are the models on your mother's dressing table.

ShotOne 15th Jun 2015 21:59

The whole self-weighing argument is a little bit of a red herring since weight (ok, mass, if you're being picky) is only one of a number of factors which could produce erroneous take-off data.

latetonite 16th Jun 2015 07:10

All attempts to make an airplane pilot proof failed so far.

Intruder 16th Jun 2015 12:08

So have all attempts to make the perfect pilotless airplane...

latetonite 16th Jun 2015 12:11

After All, Flying remains a profession, no?

ShotOne 16th Jun 2015 14:45

Those comments are a bit silly; surely it's worth examining -and perhaps redesigning the tools given to pilots so that a very minor mistake isn't catastrophic? What about an electronic version of the old paper tables? The issue with the current accountancy-based programmes is they give no visibility of the effect of inputs or how close to the limit you are; empty sector or 1kg below MTOM it's either green numbers OK or Amber if over.

RAT 5 16th Jun 2015 16:12

surely it's worth examining -and perhaps resigning the tools given to pilots so that a very minor mistake isn't catastrophic?

Surely it's already done? There is a flight plan with the ETOW base on pax figures and cargo. Then comes the load sheet ands the FMC loading. There should be a gross error X-check. There are the tools.

ShotOne 16th Jun 2015 16:18

No it's not. The flight plan weight is an estimate/guess made at the point the plan is produced. It's never identical and can be quite significantly different to what you depart with. In any case as I pointed out earlier, weight is just one of many factors which could make nonsense of the performance calculation.

framer 16th Jun 2015 19:56

I doubt any of these incidents have happened when the figures were calculated independently by each crew member. i don't think hardware or software is the problem or that changing either will solve the problem. The problem lies with the Human and can easily be mitigated by the Human.

Intruder 17th Jun 2015 00:47

It is just like any other facet of aviation: Any human might make an error at any time. Through hard lessons, we have developed procedures and crosschecks to minimize the probability that a single error will be catastrophic. However, we must follow those procedures and perform those crosschecks to continue the chain.

While the Dispatch Release may not have an accurate final weight, it is unlikely to have a 100 Tonne or 100,000 lb discrepancy. Safety margins will likely render 10-Tonne errors harmless, and procedures such as dialing in a preliminary V2 into the MCP based on the flight plan weight should alert to a large error.

ShotOne 17th Jun 2015 07:23

Preliminary V2? So you're advocating another entirely separate performance calculation based on the estimated take off weight? That figure, remember is a guess made several hours before departure. Aside from making a period of high workload even higher, what would that achieve? And why do all these helpful suggestions relate only to weight but none of the other inputs critical to correct figures?

Intruder 17th Jun 2015 12:34

Setting the preliminary V2 has been a procedure in my airline for 15+ years. You don't have to do a complete performance calculation to get it -- looking at the Vref chart for the proposed takeoff weight is sufficient, or enter the takeoff weight into the Approach page. Can be done in 10-15 seconds. With a TLR (preliminary performance report attached to the dispatch release), just read the V2 off the sheet for less time spent. So don't make rash assumptions about what I am advocating.

And yes, many of the other "inputs critical to correct figures" are made prior to knowledge of the final figures, to include PROPOSED runways, departure, route, altitudes, and arrival. There are procedures and crosschecks for all. You don't wait for your final oceanic clearance before putting the route into the FMS; and when you do get the clearance you crosscheck with your filed route. Same with PROPOSED altitudes and winds to generate a fuel burn schedule...

Finally, we require an entirely new dispatch release if the actual ZFW is more than 10 Tonnes above the original. As I indicated earlier, a 10-Tonne error (in a 747) is survivable due to safety margins if an error is carried forward.

ShotOne 18th Jun 2015 12:47

Whoa, you've rolled in a whole load of issues there, intruder and even though I agree with quite a lot of what you say it doesn't necessarily bear on the topic. It sounds like your airline has a robust set of procedures. Good. Also an entirely different set of tools to what AF (or I) had available. You referred to V ref chart?? In most airlines using laptop computer performance it is designed as a stand-alone device not used in conjunction with any chart. Presumably you have a set of charts covering all your destinations? With stand alone computer performance there is no "quick check" like you describe. Either complete a full calculation with a parameter in every box or don't do anything.

Intruder 18th Jun 2015 17:00

Surely you have SOME kind of reference charts in your QRH and/or FCOM! If your computer fails airborne, are you unable to land?

I have done manual performance charts, standalone performance computers, and ACARS-downloaded performance in the 747 Classic and 744/748. In all cases there are/were backups available. Using a standalone computer is NOT an excuse for a failure to have a crosscheck process in place.

You mentioned earlier "an electronic version of the old paper tables". If you have an FMS, you have one. Enter your Flight Plan takeoff weight into the Approach Reference page, and it will give you a Vref for that weight. For the 744, Vref for Flaps25 is within a couple knots of V2 for Flaps10, and Vref for Flaps30 is within a couple knots of V2 for Flaps20. If the V2 from your computer comes up with a lower number, find out WHY! You can certainly come up with a similar crosscheck for your airplane.

You are supposed to be a professional pilot. While you follow standard procedures, you neither follow them blindly, nor become so procedure-bound that you do not understand what the procedures are supposed to accomplish and/or are unable to perform critical crosschecks.

framer 18th Jun 2015 23:41


You are supposed to be a professional pilot.
Comments like that are more and more common on prune and are derisive.
What it means for everyone who is interested in the actual topic is that the thread goes off rails as two people start bickering and develops a toxic feel.
As for entering in the flight plan take-off weight in the FMS as a cross check. My company would frown upon that. I'm not saying it's a bad idea, just saying that what seems like a good idea to some is not seen in the same way by others. At our Airline the effort is put into ensuring that the two calculations are done 100% independently in a sterile environment. When we started doing it a month after EK407 I was surprised at how often one of us would have a different assumed temperature and we would go back to the drawing board. As a pilot group we have become better at it over the years because nobody wants to be the guy with the wrong figures .

Intruder 19th Jun 2015 02:25


As for entering in the flight plan take-off weight in the FMS as a cross check. My company would frown upon that.
It is also a matter of WHERE in the FMS you enter it...

In the Approach Reference page, the weight entry is temporary - it is erased as soon as you leave the page. Once the ZFW is entered into the Init Ref page, the Approach Ref page defaults to the current gross weight, but that can be temporarily changed to any value without affecting anything else in the FMS. The Vref values are directly calculated from that entry, though, and can then be entered into the FMS or simply referenced for purposes other than approach planning.

When we first got the 744, that method of crosscheck [of our paper performance charts] was also 'frowned upon', but as people started understanding the airplane (and we started moving away from paper performance charts 10 years later), it became an 'official' means of crosscheck.

ShotOne 19th Jun 2015 03:01

So in summary, your check of take-off speed and config relies on calculating an APPROACH speed for a different flap setting?? Is that a manufacturer approved process? It certainly isn't for any type I've operated. Allowing for your not especially polite manner, I'm pleased if this works for your type but even if some clever person were to work out similar rules-of-thumb for other types (in my case, A320/1/330) it would offer no protection against, for instance, even a fatally inappropriate flex.

hitchens97 19th Jun 2015 03:45

A couple of questions from SLF...

1) What's the rationale for using less than 100% power at take off? Other than cost, is there something else? Like you're more likely to have engine failure, or the performance characteristics make it more difficult to fly?

2) Given the plane knows the start and end destination in its avionics, couldn't it at least alert a weight that would seem way out of the norms when input?

3) Given the avionics know runway length, pre-set power, and V1 couldn't the avionics suggest an abort of takeoff if the performance characteristics seemed significantly out of bounds?

framer 19th Jun 2015 06:23

Checking Vref is a valid way of ensuring that the weight in your Performance Tool is the same weight that the FMC is using.

1) What's the rationale for using less than 100% power at take off? Other than cost, is there something else?
Not to my knowledge. It all comes down to cost. It actually burns more fuel to take off at less than full thrust, but the savings related to engine wear outweigh this. It is totally up to the pilots to decide when to use full thrust. An example might be when there is a gusty cross wind or windshear reported.

2) Given the plane knows the start and end destination in its avionics, couldn't it at least alert a weight that would seem way out of the norms when input?
More often than not the weight in the FMC is correct, it is the weight in the laptop or IPad that is incorrect and not in any way integrated with the aircraft so no warning is possible.

3) Given the avionics know runway length, pre-set power, and V1 couldn't the avionics suggest an abort of takeoff if the performance characteristics seemed significantly out of bounds?
FMC may not know the runway length, does not know pre-set power, and does not know V1. These are entered by the pilots after doing calculations on an iPad or a laptop or manually from a book.

Tester78 19th Jun 2015 09:39


3) Given the avionics know runway length, pre-set power, and V1 couldn't the avionics suggest an abort of takeoff if the performance characteristics seemed significantly out of bounds?
The A350 does this, in broad terms. The Take-off Surveillance Function alerts the crew if the required lift-off distance is greater than the runway length ahead.

Intruder 19th Jun 2015 12:18


it would offer no protection against, for instance, even a fatally inappropriate flex.
...and it is not designed to do so. As framer indicated, the FMS is not a complete takeoff performance computer. However, it CAN be used to crosscheck several aspects of takeoff performance. While the FMS may generate rough V speeds for takeoff, for example, we still use a dedicated performance computer to refine them.

Once again, you are supposed to be a professional pilot. Your knowledge of the airplane, its capabilities, and the environment should be a key factor in assessing whether any calculated thrust reduction is sane for the circumstances. Blind acceptance of automated tools is not good for your health.

ShotOne 20th Jun 2015 10:55

"The FMS is not a complete take-off performance computer" Agreed. And that's an understatement. And if Mr Boeings product liability department saw it touted as such they'd have kittens. That's not to say it can't offer a useful cross-check against SOME parameters; but it's not something which was in the toolbox of the subject AF crew, -or any type I operate and hardly justifies your spiky jibes.

Willit Run 20th Jun 2015 14:20

Its really quite simple:

S L O W D O W N !

We are paid by the hour, (well, most of us are).
Speed does not make you a good pilot.
Very little in this profession needs to be done in haste.

JammedStab 21st Jun 2015 03:20

This one was Corsair...


Location: Paris, France

History of the flight:

On 10 December 2006, a Boeing 747-400 aircraft, registered F-HLOV, was being prepared for a scheduled passenger service from Paris-Orly airport, with 15 crew and 563 passengers onboard. On arrival at the aircraft, the crew found that the battery of one of the two BLT’s used to calculate the take-off performance parameters was flat; consequently, the second BLT (operating on battery power) was used.

During the pre-flight preparations, the first officer noted a fault message relating to the hydraulic circuit. Discussions with the ground mechanic determined that the issue was being dealt with.

When determining the take-off performance parameters for the flight, the captain provided the first officer with the ZFW from the weight and balance sheet, which he increased by 1.6 tonnes, and the TOW. The first officer then entered the ZFW into the FMS. The TOW was entered into the BLT and the take-off performance parameters calculated. The first officer handed the BLT to the captain to crosscheck the calculations. The BLT then went into standby and the captain handed it back to the first officer who unintentionally turned it off, thus erasing the entered data. At the same time, the captain was dealing with the hydraulic failure issue with the mechanic in the cockpit.

When the new data was being entered into the BLT, the captain inadvertently called out the ZFW instead of the TOW. A weight of 242,300 kg was entered into the BLT instead of 341,300 kg. The captain entered the resultant BLT data into the FMS, replacing the values automatically calculated by the FMS. The first officer then verified that the BLT and FMS values were identical.

The captain entered the assumed take-off temperature into the FMS and queried the reduced thrust value with the first officer. The first officer justified these figures by the fact that the QNH was high and the temperature was low.

The crew performed a rolling takeoff and did not detect that the aircraft’s acceleration was lower than normal. At the V1 speed, the crew noted that there was a reasonable amount of runway length still available and they began to doubt the V speeds. The captain (the pilot not flying) elected to delay the aircraft’s rotation.

When the first officer began the rotation, he immediately noticed that aircraft appeared heavy. The aircraft’s pitch was increased slowly, but the stick-shaker activated. The first officer responded by reducing the aircraft’s nose-up attitude and applying full take-off power. Ground personnel noticed smoke during the aircraft’s rotation.

After the takeoff, the crew suspected a problem with the calculated V speeds and increased the retraction speeds for control surfaces by 20 kts.
Contributing factors

The following factors were identified throughout the subsequent investigation:

•The ZFW was inadvertently read aloud and subsequently entered into the BLT instead of the TOW, resulting in V speeds that were too low

Take-off performance data
Data BLT calculation FMS calculation
TOW 242,300 kg 341,300 kg
V1 120 kts 147 kts
VR 127 kts 159 kts
V2 140 kts 169 kts

• The BLT was not connected to the aircraft’s power source and it went into standby mode.
• The captain was dealing with a hydraulic failure at the time the take-off performance calculations were being calculated.
• After the data had been entered into the FMS, there was no requirement for a comparison to be made with the TOW and the flight limitations.
• There was no requirement to compare the data entered into the BLT with the data entered into the FMS.


All times are GMT. The time now is 20:24.


Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.