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B787 has a case of the drip

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Old 17th Apr 2023, 16:13
  #21 (permalink)  
 
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Originally Posted by DaveReidUK
I can't recall ever having seen an O-ring used as a seal between moving parts. Maybe I've led a sheltered life.
Every airplane I've ever designed a part for has many many thousands of NAS1611 O-rings used in various places as sliding/rotating shaft seals in the hydraulic system.
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Old 17th Apr 2023, 17:46
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Originally Posted by megan
There was the time a 727 mast heater failed and ice built up, when the ice came off it went into No 3 engine causing spool lock which made the engine separate from the airframe.
I remember it a bit differently - I thought it was 'blue ice' from a leaking lav service panel.
But I suppose it really doesn't matter much in the end (aside from corrective action at the time).
Mildly humorous story about that incident - apparently there was an engineer type sitting near the #3 engine - he heard a bang and looked out the window and saw that the engine was gone! So he called a flight attendant over and said 'WE JUST LOST AN ENGINE' - the flight attendant started with the standard response that it's not uncommon to shut down an engine - the aircraft can still fly fine when the engineer stopped her and said 'NO! The engine is GONE' and pointed to the window. The FA looked out the window, gasped, and headed for the flight deck.
Meanwhile the pilots had gotten some warnings about the engine - pulled the fire handle and figured they were done. The FA came in an told them the engine was GONE - so the flight engineer went back and looked. Shocked, he returned to the flight deck and one of the pilots came back and looked...
Back in the flight deck, they decided the aircraft was still flying just fine, so they continued on to their destination...
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Old 17th Apr 2023, 17:47
  #23 (permalink)  
 
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Originally Posted by slacktide
Every airplane I've ever designed a part for has many many thousands of NAS1611 O-rings used in various places as sliding/rotating shaft seals in the hydraulic system.
Then I stand corrected.

I've come across plenty of hydraulic actuators in my career, just none with seals that were remotely O-shaped, but clearly I was wrong to rule out their existence.
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Old 18th Apr 2023, 02:19
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I remember it a bit differently - I thought it was 'blue ice' from a leaking lav service pane
Better memory than me td You're correct of course, Northwest Flight 5 report,
THE FORWARD LAVATORY EXTERNAL SEAL WAS MISSING THE SAFETY BUTTON AND THE INTERNAL SEAL WAS IMPROPERLY INSTALLED ALLOWING FOR LEAKAGE WHEN THE AIRPLANE WAS PRESSURIZED. THE FUSELAGE EXTERNAL SKIN AFT OF THE FORWARD LAVATORY SERVICE PANEL WAS STAINED WITH BLUE FLUID
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Old 18th Apr 2023, 03:24
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Originally Posted by tdracer
I remember it a bit differently - I thought it was 'blue ice' from a leaking lav service panel.
But I suppose it really doesn't matter much in the end (aside from corrective action at the time).
Mildly humorous story about that incident - apparently there was an engineer type sitting near the #3 engine - he heard a bang and looked out the window and saw that the engine was gone! So he called a flight attendant over and said 'WE JUST LOST AN ENGINE' - the flight attendant started with the standard response that it's not uncommon to shut down an engine - the aircraft can still fly fine when the engineer stopped her and said 'NO! The engine is GONE' and pointed to the window. The FA looked out the window, gasped, and headed for the flight deck.
Meanwhile the pilots had gotten some warnings about the engine - pulled the fire handle and figured they were done. The FA came in an told them the engine was GONE - so the flight engineer went back and looked. Shocked, he returned to the flight deck and one of the pilots came back and looked...
Back in the flight deck, they decided the aircraft was still flying just fine, so they continued on to their destination...

With no engine driven hydraulic pump on the #3 engine it was the least worst one to drop
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Old 18th Apr 2023, 04:48
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Originally Posted by DaveReidUK
Then I stand corrected.

I've come across plenty of hydraulic actuators in my career, just none with seals that were remotely O-shaped, but clearly I was wrong to rule out their existence.
As long as the O-shaped seals aren't loaded beyond their specifications, no problem, think about aspects like lubrication, cleanliness, deformation, load forces, sheering, etc.

The issue arises, when O-rings are being used in a presumed "static" situation and contamination of the sealing areas happens, then a "vibrating" static situation, will result in the contamination working itself into the sealing and leaking will start (including damaging the seal material itself). This is typically something to be expected, when the 2 sides of a seal are attached to different "fixed" mountings: The seal starts moving, the contamination works itself into the seal and the leaking starts.
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Old 18th Apr 2023, 22:25
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Originally Posted by tdracer
I remember it a bit differently - I thought it was 'blue ice' from a leaking lav service panel.
But I suppose it really doesn't matter much in the end (aside from corrective action at the time).
Mildly humorous story about that incident - apparently there was an engineer type sitting near the #3 engine - he heard a bang and looked out the window and saw that the engine was gone! So he called a flight attendant over and said 'WE JUST LOST AN ENGINE' - the flight attendant started with the standard response that it's not uncommon to shut down an engine - the aircraft can still fly fine when the engineer stopped her and said 'NO! The engine is GONE' and pointed to the window. The FA looked out the window, gasped, and headed for the flight deck.
Meanwhile the pilots had gotten some warnings about the engine - pulled the fire handle and figured they were done. The FA came in an told them the engine was GONE - so the flight engineer went back and looked. Shocked, he returned to the flight deck and one of the pilots came back and looked...
Back in the flight deck, they decided the aircraft was still flying just fine, so they continued on to their destination...
727 does fine on 2 engines in the cruise. Heard one go paxing from Benghazi to Tripoli, positioning with the local lot, and all went fine. Guess they were used to it. Early 2001, I recall.
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Old 19th Apr 2023, 12:46
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OF course there's this video of a waterfall on a BA A380:
https://www.dailymail.co.uk/news/art...-Heathrow.html

`
BA said: 'There was no safety issue at any point, this was from the clean drinking water supply.

'The flight continued safely to Washington and landed as normal.
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Old 22nd Apr 2023, 12:07
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TD , isn't that why Boeing call it ''Engine , Fire , Severe damege , or Separation '' C/list/QRH ..
Does memory serve that an Hawaiian/Aloa ? 737-200 lost an engine when the backmost of 3 bolts holding it sheared , and said eng. departed over the top of the wing ?

rgds condor
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Old 22nd Apr 2023, 14:22
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Originally Posted by condor17
Does memory serve that an Hawaiian/Aloa ? 737-200 lost an engine when the backmost of 3 bolts holding it sheared , and said eng. departed over the top of the wing ?
If that happened, they kept it very quiet ...
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Old 23rd Apr 2023, 10:11
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Originally Posted by condor17
TD , isn't that why Boeing call it ''Engine , Fire , Severe damege , or Separation '' C/list/QRH ..
Does memory serve that an Hawaiian/Aloa ? 737-200 lost an engine when the backmost of 3 bolts holding it sheared , and said eng. departed over the top of the wing ?

rgds condor
You intend to refer to the B737 that became a convertible ? I didn't read about that aircraft also physically losing an engine.
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Old 23rd Apr 2023, 11:39
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Originally Posted by WideScreen
You intend to refer to the B737 that became a convertible ? I didn't read about that aircraft also physically losing an engine.
Perhaps getting mixed up with EL AL 1862?
https://en.wikipedia.org/wiki/El_Al_Flight_1862
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Old 23rd Apr 2023, 13:35
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Originally Posted by HOVIS
Perhaps getting mixed up with EL AL 1862?
https://en.wikipedia.org/wiki/El_Al_Flight_1862
Yeah, maybe, though the difference between those events is that big, that I could not imagine it to be a mix-up. The EL AL did lose 2 engines, where the first one (#3) knocked off the other one (#4). Not sure, whether the engines went backwards over the wing, I don't think so.

The AA191 DC-10 accident comes closer, regarding loosing an engine "over the wing".
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Old 23rd Apr 2023, 20:10
  #34 (permalink)  
 
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Originally Posted by WideScreen
You intend to refer to the B737 that became a convertible ? I didn't read about that aircraft also physically losing an engine.
The engine didn't physically depart the aircraft. However apparently one engine did shutdown - as I understand it, the 737-200 had a cable actuated fuel shutoff. When the top of the fuselage ripped off, the floor (where the cable run was located) distorted sufficiently that it tripped the fuel shutoff cable.
I certainly don't recall any 737 events where the engine departed the airframe. There of course where the two 747 events where the #3 engine fuse pin failed and as the engine departed it struck the #4 engine causing it to also depart - both freighters (not a complete coincidence). Not as many people know about the first event since only the crew was lost (plus, the engines were lost over the ocean and never recovered - we literally couldn't figure out how they could have lost two engines 'at once'). The El Al event unfortunately hit the apartment building resulting in high death toll, but the engines were found and recovered which revealed what had happened so the root cause could be corrected.
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Old 24th Apr 2023, 06:44
  #35 (permalink)  
 
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Originally Posted by tdracer
I certainly don't recall any 737 events where the engine departed the airframe
A bit more digging comes up with a surprising number:

DAL Jan 1986
PHL Dec 1987
ORD Jan 1989
DFW Jan 1992
CPT Nov 2007

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Old 18th May 2023, 22:55
  #36 (permalink)  
 
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Originally Posted by DaveReidUK
A bit more digging comes up with a surprising number:

DAL Jan 1986
PHL Dec 1987
ORD Jan 1989
DFW Jan 1992
CPT Nov 2007
I was interested to follow up these incidents, for anyone wanting more detail some information is available here. here. here. here. and here.

Not rated on the 73, and have no particular experience of them, however it appears that all the incidents involved the right or No.2 engine, and generally the initiating issue was with the 'aft cone bolt'. While it seems the root cause was mostly to do with poor maintenance (around installation of said bolt) I wonder why it would seem to only affect the right engine?

FP.

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Old 19th May 2023, 00:01
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Is the No. 2 engine always started first? I remember doing torque loading checks on the aft cone bolt. Considering what it has to do, it's amazing gly small.
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Old 19th May 2023, 20:40
  #38 (permalink)  
 
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This brings memories of seeing the outcome of what was believed to be a cleaner's mop catching a pipe on a QANTAS A380.
QF94 was traveling from Los Angeles to Melbourne when a water pipe became detached, flooding the upper deck and causing waterfalls onto those on the lower deck. It struck a chord with me as I was doing galley certification at the time and had raised a concern about an oversize waste water hose which would not seal. After emailing the photos of the A380 flood to our quality department, they told me I was being alarmist.
The Aviation Herald - A380 Cabin flood, QF94 2 July 2014

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Old 19th May 2023, 22:57
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Originally Posted by HOVIS
Is the No. 2 engine always started first?...
Yes, from what I read that's correct, although I must reiterate my lack of actual experience here.

Another common factor in the five incidents noted was that the failure occurred at the takeoff/climb phase of flight. I have no concept of how the engine mounting is designed but can imagine that's generally when the most load is likely to be applied to the fixings, so hardly surprising.

I guess the takehome from this is that if you're a 73 driver in the climb and your machine starts yawing to the right (and maybe the throttles retard), have a squiz out the RHS window to see if you need to issue a hard hat warning for those on the ground And if you're a mech, take great care to install said cone bolt per the approved methodology.

FP.
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